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Structured Innovation

  An introduction to I-TRIZ
     Innovation Workbench
      Innovation Workbench
Presenter
  • Dave Ramsey
    –   25 years in manufacturing
    –   Operations executive
    –   Human Resources exec.
    –   12 yrs facilitation
    –   12 yrs consulting
    –   $2.5 million in client 
        savings
TRIZ Benefits 
• Systematic Step by Step Procedure
• Invention Guide – identifies area with 
  ideality
• Reliability & Repeatability
• Accessibility to patent information
• Accumulation of innovation experience
• Extensive tools for solution of problems
TRIZ – Innovative Problem Solving

•   TRIZ is a Russian acronym 
•   Originated in 1948 by Genrich Altshuller
•   Analyzed 2 million + patents worldwide
•   Identified 5 Levels of Innovative Solutions
•   8 Laws of Development of Solutions
•   Created systematic, structured method          Altshuller
                                                  1928 - 1998
TRIZ Basics
• 50 years of research
• Universal Principles of Invention present
  – 40 Inventive Principles
  – 76 Standard Solutions
  – System of Operators
• 2 million patents examined & classified 
  – Level of inventiveness
  – Principles of innovation used 
Levels of Innovation




 Level 1:      • Solution by well‐known methods 
 Standard
Levels of Innovation




  Level 2:    • Improvement of existing system
Improvement   • Methods from same industry

 Level 1:         • Solution by well‐known methods 
 Standard
Levels of Innovation



    Level 3:      • Essential improvement of existing system
Within Paradigm   • Methods from other fields used

   Level 2:           • Improvement of existing system
 Improvement          • Methods from same industry

   Level 1:               • Solution by well‐known methods 
   Standard
Levels of Innovation


    Level 4:       • Creating new generation of a system
Outside Paradigm   • Solution from science - not technology

    Level 3:           • Essential improvement of existing system
Within Paradigm        • Methods from other fields used

    Level 2:               • Improvement of existing system
  Improvement              • Methods from same industry

   Level 1:                    • Solution by well‐known methods 
   Standard
Levels of Innovation

    Level 5:       • Pioneering an essentially new system
   Discovery       • Usually based on major discovery, new science

    Level 4:            • Creating new generation of a system
Outside Paradigm        • Solution from science ‐ not technology

    Level 3:                • Essential improvement of existing system
Within Paradigm             • Methods from other fields used

    Level 2:                     • Improvement of existing system
  Improvement                    • Methods from same industry

   Level 1:                          • Solution by well‐known methods 
   Standard
TRIZ Foundations
• Problems & solutions repeated across 
  industries & sciences
• Patterns of technical evolution repeated 
  across industries & sciences
• Innovations used scientific effects from 
  outside the field of innovation 
TRIZ Defined
The practice of TRIZ consists of:
  1. Learning
     A.   Repeating pattern of problems
     B.   Solutions
     C.   Patterns of technical evolution
     D.   Methods of using scientific effects
  2. Applying the patterns to the specific 
     situation
Current Common Techniques

•   8‐D Problem Solving   •   Market Research
•   Reliability Studies   •   Robust Design
•   Trial & Error         •   6 Thinking Hats
•   5 Whys (TPS)          •   Brainstorming

 • Quality Function Deployment  (QFD)
Common Problem Solving

Identify
 Identify      Formulate
                Formulate
Problem
 Problem        Problem
                 Problem



                            Develop
                             Develop
                            Concepts
                             Concepts



                                        Evaluate
                                         Evaluate   Implement
                                                     Implement
Common Problem Solving
     Area of Strength

Identify
 Identify        Formulate
                  Formulate
Problem
 Problem          Problem
                   Problem



                              Develop
                               Develop
                              Concepts
                               Concepts



                                          Evaluate
                                           Evaluate        Implement
                                                            Implement


                                               Area of Strength
Common Problem Solving
     Area of Strength

Identify
 Identify        Formulate
                  Formulate
Problem
 Problem          Problem
                   Problem


             Area             Develop
             of                Develop
                              Concepts
                               Concepts
             Weakness


                                          Evaluate
                                           Evaluate        Implement
                                                            Implement


                                               Area of Strength
TRIZ Problem Solving Method
                      Operators
           TRIZ                       TRIZ
         General                     General 
         Problem                     Solution

                                           Specialization
Abstraction



           Your      Trial & Error
                                      Your
         Specific                    Specific 
         Problem                     Solution
TRIZ Problem Solving Method
                                Operators
           TRIZ                                 TRIZ
         General                               General 
         Problem                               Solution

                                                     Specialization
Abstraction



       Your Specific Problem
           Your                Trial & Error
                                                Your
        Specific                               Specific 
       3x2 +5x + 2 = 0
        Problem                                Solution
TRIZ Problem Solving Method
                                Operators
       TRIZ General Problem                     TRIZ
       ax2 + bx + c = 0                        General 
                                               Solution

                                                     Specialization
Abstraction



       Your Specific Problem
           Your                Trial & Error
                                                Your
        Specific                               Specific 
       3x2 +5x + 2 = 0
        Problem                                Solution
TRIZ Problem Solving Method
                                Operators
       TRIZ General Problem                    TRIZ General Sol’n

       ax2 + bx + c = 0                        x      =   −b± b2 −4ac
                                                              2a
                                               1, 2



                                                              Specialization
Abstraction



           Your
       Your Specific Problem
                               Trial & Error
                                                Your
        Specific                               Specific 
       3x2 +5x + 2 = 0
        Problem                                Solution
TRIZ Methodology
                               Operators
       TRIZ General Problem                 TRIZ General Sol’n

       ax2 + bx + c = 0                    x        =   −b± b2 −4ac
                                                            2a
                                             1, 2



                                                            Specialization
Abstraction



       Your Specific Problem               Your Specific Solution
                               Guess
                                                     2
       3x +5x + 2 = 0
          2
                                            x = −1,−
                                                     3
TRIZ Problem Solving Process
                   Analyze the 
                    Problem


                     What to 
                      Try?



     Principles     Prediction      Effects



          YES     Solution cause 
                    problems?
                          NO


                   Implement
Analyze the Problem
• Functional Analysis of:
  – System
  – Sub‐system
  – Components
• Ideal Final Result
     Ideality = ΣBenefits / (ΣCosts + ΣHarm)
• Resources
• Locate Zones of Conflict
• Etc.
Operators, Principles, Conditions
  • Laws of Development of Engineered 
    Systems
  • Levels of Abstraction
  • Substance Field Theory (Su‐Field Theory)
  • Separation Principles
  • System of Standard Solutions
Anticipatory Failure Determination
 • Creation of Failure Scenarios
 • Asks how will a failure happen?
 • Identifies conditions/resources necessary 
   for failure
 • Uncovers complex causes
 • Operates from “How can we produce 
   failure?” basis
                                                   Analyze the Problem




                                                      What to Try?




                                      Principles       Prediction        Effects




                                             YES
                                                   Solution Cause New 
                                                       Problems?


                                                              NO




                                                       Implement
IWB – Innovation Work Bench
•   Uses the TRIZ Principles
•   Shortens the algorithms
•   Promotes quicker user involvement
•   Promotes more frequent & often use 
Introducing the Formulator
                                                                                 long tim of use
                                                                                         e                  new gaps in door         loosening
                                                                                                                 frame               fasteners




                                                                                                                gasket
                                                                      hinge                                deteriorates with           vibration
                                                                                                                  time                                   door closed     release the latch




      gaskets between            set of door frame            hinges hold door
       parts of frame                  parts                      in frame
                                                                                       gaskets bet door                                                retract latch
                                                                                                                door fram im
                                                                                                                         e pact    m door closed
                                                                                                                                    ove
                                                                                         andf fram e                                                   autom atically         latch

adhesive between
 parts of frame
                                 door fram assy
                                          e                                            door installed in
                                    process                       Door frame                                                      door fram larger
                                                                                                                                           e         gap during door
                                                                                         door fram  e                                                                   m door open
                                                                                                                                                                         ove                 door opened
holding door parts                                                                                                                   than door         m ovem ent
     together


                                                                                                                                  gap when door is
                                                                                                             rain or water             closed
                                              delivering door
                     fasteners              fram elem
                                                 e      ents to                                                                                                          press handle        latch retract
                                                   shop

                                                                                                                                    Door Leaks
                                                                                                              8 psf force




                                                                                                              strong wind
For More Information

        Dave Ramsey
      (260) 408-0112
   dramsey@aptimise.com

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Structured Innovation

  • 1. Structured Innovation An introduction to I-TRIZ Innovation Workbench Innovation Workbench
  • 2. Presenter • Dave Ramsey – 25 years in manufacturing – Operations executive – Human Resources exec. – 12 yrs facilitation – 12 yrs consulting – $2.5 million in client  savings
  • 3. TRIZ Benefits  • Systematic Step by Step Procedure • Invention Guide – identifies area with  ideality • Reliability & Repeatability • Accessibility to patent information • Accumulation of innovation experience • Extensive tools for solution of problems
  • 4. TRIZ – Innovative Problem Solving • TRIZ is a Russian acronym  • Originated in 1948 by Genrich Altshuller • Analyzed 2 million + patents worldwide • Identified 5 Levels of Innovative Solutions • 8 Laws of Development of Solutions • Created systematic, structured method Altshuller 1928 - 1998
  • 5. TRIZ Basics • 50 years of research • Universal Principles of Invention present – 40 Inventive Principles – 76 Standard Solutions – System of Operators • 2 million patents examined & classified  – Level of inventiveness – Principles of innovation used 
  • 6. Levels of Innovation Level 1:  • Solution by well‐known methods  Standard
  • 7. Levels of Innovation Level 2:  • Improvement of existing system Improvement • Methods from same industry Level 1:  • Solution by well‐known methods  Standard
  • 8. Levels of Innovation Level 3: • Essential improvement of existing system Within Paradigm • Methods from other fields used Level 2:  • Improvement of existing system Improvement • Methods from same industry Level 1:  • Solution by well‐known methods  Standard
  • 9. Levels of Innovation Level 4:  • Creating new generation of a system Outside Paradigm • Solution from science - not technology Level 3: • Essential improvement of existing system Within Paradigm • Methods from other fields used Level 2:  • Improvement of existing system Improvement • Methods from same industry Level 1:  • Solution by well‐known methods  Standard
  • 10. Levels of Innovation Level 5: • Pioneering an essentially new system Discovery • Usually based on major discovery, new science Level 4:  • Creating new generation of a system Outside Paradigm • Solution from science ‐ not technology Level 3: • Essential improvement of existing system Within Paradigm • Methods from other fields used Level 2:  • Improvement of existing system Improvement • Methods from same industry Level 1:  • Solution by well‐known methods  Standard
  • 11. TRIZ Foundations • Problems & solutions repeated across  industries & sciences • Patterns of technical evolution repeated  across industries & sciences • Innovations used scientific effects from  outside the field of innovation 
  • 12. TRIZ Defined The practice of TRIZ consists of: 1. Learning A. Repeating pattern of problems B. Solutions C. Patterns of technical evolution D. Methods of using scientific effects 2. Applying the patterns to the specific  situation
  • 13. Current Common Techniques • 8‐D Problem Solving • Market Research • Reliability Studies • Robust Design • Trial & Error • 6 Thinking Hats • 5 Whys (TPS) • Brainstorming • Quality Function Deployment  (QFD)
  • 14. Common Problem Solving Identify Identify Formulate Formulate Problem Problem Problem Problem Develop Develop Concepts Concepts Evaluate Evaluate Implement Implement
  • 15. Common Problem Solving Area of Strength Identify Identify Formulate Formulate Problem Problem Problem Problem Develop Develop Concepts Concepts Evaluate Evaluate Implement Implement Area of Strength
  • 16. Common Problem Solving Area of Strength Identify Identify Formulate Formulate Problem Problem Problem Problem Area Develop of Develop Concepts Concepts Weakness Evaluate Evaluate Implement Implement Area of Strength
  • 17. TRIZ Problem Solving Method Operators TRIZ TRIZ General General  Problem Solution Specialization Abstraction Your Trial & Error Your Specific  Specific  Problem Solution
  • 18. TRIZ Problem Solving Method Operators TRIZ TRIZ General General  Problem Solution Specialization Abstraction Your Specific Problem Your Trial & Error Your Specific  Specific  3x2 +5x + 2 = 0 Problem Solution
  • 19. TRIZ Problem Solving Method Operators TRIZ General Problem TRIZ ax2 + bx + c = 0 General  Solution Specialization Abstraction Your Specific Problem Your Trial & Error Your Specific  Specific  3x2 +5x + 2 = 0 Problem Solution
  • 20. TRIZ Problem Solving Method Operators TRIZ General Problem TRIZ General Sol’n ax2 + bx + c = 0 x = −b± b2 −4ac 2a 1, 2 Specialization Abstraction Your Your Specific Problem Trial & Error Your Specific  Specific  3x2 +5x + 2 = 0 Problem Solution
  • 21. TRIZ Methodology Operators TRIZ General Problem TRIZ General Sol’n ax2 + bx + c = 0 x = −b± b2 −4ac 2a 1, 2 Specialization Abstraction Your Specific Problem Your Specific Solution Guess 2 3x +5x + 2 = 0 2 x = −1,− 3
  • 22. TRIZ Problem Solving Process Analyze the  Problem What to  Try? Principles Prediction Effects YES Solution cause  problems? NO Implement
  • 23. Analyze the Problem • Functional Analysis of: – System – Sub‐system – Components • Ideal Final Result Ideality = ΣBenefits / (ΣCosts + ΣHarm) • Resources • Locate Zones of Conflict • Etc.
  • 24. Operators, Principles, Conditions • Laws of Development of Engineered  Systems • Levels of Abstraction • Substance Field Theory (Su‐Field Theory) • Separation Principles • System of Standard Solutions
  • 25. Anticipatory Failure Determination • Creation of Failure Scenarios • Asks how will a failure happen? • Identifies conditions/resources necessary  for failure • Uncovers complex causes • Operates from “How can we produce  failure?” basis Analyze the Problem What to Try? Principles Prediction Effects YES Solution Cause New  Problems? NO Implement
  • 26. IWB – Innovation Work Bench • Uses the TRIZ Principles • Shortens the algorithms • Promotes quicker user involvement • Promotes more frequent & often use 
  • 27. Introducing the Formulator long tim of use e new gaps in door loosening frame fasteners gasket hinge deteriorates with vibration time door closed release the latch gaskets between set of door frame hinges hold door parts of frame parts in frame gaskets bet door retract latch door fram im e pact m door closed ove andf fram e autom atically latch adhesive between parts of frame door fram assy e door installed in process Door frame door fram larger e gap during door door fram e m door open ove door opened holding door parts than door m ovem ent together gap when door is rain or water closed delivering door fasteners fram elem e ents to press handle latch retract shop Door Leaks 8 psf force strong wind
  • 28. For More Information Dave Ramsey (260) 408-0112 dramsey@aptimise.com