Industrial Energy Consumption in Pakistan is the presentation based on the consumption of Energy (MTOE) and fuel types by different industrial sectors in Pakistan mainly cement, textile, fertilizer, sugar, brick kilns, steel industry and other small and medium sized industries.

1. INDUSTRIAL ENERGY
CONSUMPTION
IN PAKISTAN
BY
Aadil Naveed 2013(Fall)-MBA E-004
Ahsan Naeem 2013(Fall)-MBA E-016
Bilal Tariq 2013(Fall)-MBA E-003
Hur Waffa 2013(Fall)-MBA E-018
Ali Zubair 2013(Fall)-MBA E-019

4. RFO IS EXPENSIVE THAN GAS

5. ENERGY MIX

7. FUTURE HORIZON

8. PAKISTAN ENERGY SECTOR CONSUMPTION
AND SUPPLY

9. ELECTRICITY GENERATION BY
COMPANIES

10. BREAKUP OF INSTALLED GENERATION
CAPACITY (JUNE 2012)

11. INDUSTRIAL SECTOR

12. INDUSTRIAL SECTOR
• Industrial sector in Pakistan accounts for 19%
of the GDP in FY 2008
• This makes it the second largest contributor
to economy after agriculture.
• This presentation provides an overview of
the energy demand in different industrial
sector
• And summarizes with the energy saving
potential in different sector and appliances.

13. ENERGY CONSUMPTION BY SECTOR

14. ENERGY CONSUMPTION BY INDUSTRIAL SUBSECTOR

15. FUEL-WISE ENERGY CONSUMPTION IN
INDUTRIAL SECTOR

16. FUEL-WISE ENERGY CONSUMPTION
(%) IN INDUTRIAL SUB-SECTOR

17. FUEL-WISE ENERGY CONSUMPTION
(TOE) IN INDUTRIAL SUB-SECTOR

18. CEMENT INDUSTRY

19. CEMENT INDUSTRY
• There are 29 cement units in Pakistan and
majority of them are located in Sindh and KPK
• The installed capacity was 37 million tonnes per
annum in 2008 and was expected to reach 49
million tonnes in 2011
• Total cement production in FY2008 was 25,900
thousand tonnes resulting into an average plant
utilization factor of 70%

20. CEMENT INDUSTRY
• Cement production in the country includes:
(i) Ordinary Portland Cement (OPC)
(ii) Sulphate Resisting Cement (SRC)
(iii) Blast Furnace Slag Cement (BFSC)
(iv) White Cement

21. CEMENT INDUTRY
• The cement industry in Pakistan mainly uses
the following 3 types of cement production
techniques
(i) Wet process
(ii) Dry process with single stage preheating
(iii) Dry process with multi stage preheating
The dry process with multi stage preheating is
the energy efficient, with the least energy
requirements per tonne of cement produced

22. ENERGY CONSUMPTION
Coal
86 %
Gas
14 %
Coal
Gas
Industrial Energy Consumption: 4.20 MTOE

23. BRICK KILNS

24. BRICK KILNS
• There are about 10,000 brick kilns operating in
the country, mostly in Punjab and KPK, with an
average monthly brick production capacity of
650,000 bricks per kiln
• Brick making in Pakistan is an energy intensive
activity, with coal being the only fuel used in
the process
• The brick kiln industry accounts for 37.2% of
the total coal consumption of the country

25. BRICK KILNS
• Bull Trench and clamp are the only technologies
being used for brick making in the country of the
total installed capacity, 95% of the brick kilns are
Bull Trench type, while the rest are Clamp type
• However, Vertical Shaft Brick Kiln does not yet
have a significant market share, and needs to be
promoted on a commercial basis
• This technology has recently been introduced in
Pakistan as a successful pilot project.

26. ENERGY CONSUMPTION
• Vertical Shaft Brick Kiln technology offer a
much higher level of efficiency and is being
used extensively in China and India.

27. ENERGY CONSUMPTION
Coal
100%
Industrial Energy Consumption: 1.68 MTOE
Coal

28. TEXTILE INDUSTRY

29. TEXTILE INDUSTRY
• Pakistan is the world’s 4th largest producer of cotton
and 3rd largest consumer.
• Cotton-based textile contribute over 60% to the
country’s total merchandise consumer.
• The main products of the textile industry include cotton
yarn, cotton cloth, garments, cotton products
hosiery, blended and synthetic cloth.
• At present, 521 mills are operating in the country, the
majority of which are located in the provinces of Sindh
and Punjab.

30. The installed equipment includes
Spindles 12 millions
Shuttle less looms 24,000
Air-jet looms 6,000
Auto-power looms 300,000
Knitting machines 18,000
Fabric processing capacity 4.6 billion sq. meters
Stitching machines 450,000

31. ENERGY CONSUMPTION IN TEXTILE
• The textile industry accounts for a of 17% share in
total industrial energy consumption, utilizing
electricity and natural gas as its main energy sources
• Of the total energy consumption of the sector, 82% is
in the form of natural gas and 16% is electricity
supplied by public utilities.
• The remaining 2% is oil, which is utilized as a backup
energy source to natural gas.
• 70% of the total electricity requirement of the textile
sector is met by natural gas-based captive
generation, and the remaining is supplied by the
power utilities WAPDA and KESC.

32. ENERGY CONSUMPTION IN TEXTILE
SECTOR

33. IRON AND STEEL INDUSTRY

34. IRON AND STEEL INDUSTRY
• The Iron and Steel industry in Pakistan consists
of 650 steel mills of different sizes
• The total production per year is 4.6 million
tonnes
• The demand for Iron and steel products is 5
million tonnes
• Pakistan steel mills in the public sector accounts
for 1.1 million tonnes

35. ENERGY CONSUMPTION
Gas
48%Oil
19%
Electricity
33%
Total Energy Consumption: 1 MTOE
Gas
Oil
Electricity

36. FERTILIZER INDUSTRY

37. FERTILIZER INDUSTRY
• There are six fertilizer manufacturing
companies in Pakistan
• The annual production of fertilizers, including
urea and phosphate, both by public and
private sector was 6.24 million tonnes in 2007
• Of the total fertilizer production, the output of
urea in that year was 4.92 million tonnes and
diammonium phosphate (DAP) produced was
0.36 millions tonnes.

38. ENERGY CONSUMPTION
Gas
100%
Total Energy Consumption: 0.84 MTOE
Gas

39. SUGAR INDUSTRY

40. SUGAR INDUSTRY
• Pakistan ranks fifth in the world in terms of area under the
sugar cane cultivation, eleventh by production and sixtieth in
yield
• The sugar industry of Pakistan is the second largest agro
based industry in the comprising of 79 sugar mills
• The annual crushing capacity is over 6 million tonnes.
• As sugarcane can't be transported over long distances so the
sugar industries is located in Punjab and Sindh where
sugarcane is cultivated
• Sugarcane farming and sugar manufacturing contribute
significantly to the national exchequer in the form of various
taxes and levies

41. SUGAR INDUSTRY
• Sugar production is a seasonal activity, due to
which sugar mills operate on average for four
months a year, Bagasse production is 29% by
weight of the total sugar cane crushed, of
which70% is utilized as fuel in boilers
• The rest is sold to other industries, such as
pulp paper and board manufacturers as raw
material

42. ENERGY CONUMPTION
• The sugar industry has a share of 2% in the
total commercial energy consumed by the
industrial sector in Pakistan
• It utilizes natural gas as its main energy source
of the total energy consumption of the
industry
• 73% is in the form of natural gas and 5% is
electricity supplied by public utilities, while
the remaining 22% is fueled by oil

43. ENERGY CONSUMPTION IN SUGAR
INDUSTRY

44. PAPER INDUSTRY

45. PAPER INDUSTRY
• The production of paper products in Pakistan is
based mainly on local grass and wheat straw
• It constitutes about 46% of the basic raw
materials used for this purpose, followed by
waste paper at 29%
• About 10% of the input consists of imported
pulp, which is used for the production of specialty
grade products
• Other raw materials used are bagasse, rice
straw, and cotton linter

46. PAPER INDUSTRY
• The Pakistani pulp and paper industry consists
of over 44 manufacturing units of various
products and capacities, ranging from 20 to
120 tonnes per day
• The paper industry in Pakistan is mainly
located in the provinces of Punjab and KPK
• The paper industry has a share of 7% in total
industrial energy consumption in Pakistan

47. ENERGY CONSUMPTION
• It consists mainly of electricity and natural gas
in terms of inputs of the total energy
consumption by the sector
• 92% is in the form of natural gas, 4% is
electricity, and 4% is oil-fueled
• This energy is consumed in the following
processes:
1.Pulping 2.Bleaching 3.Rolling

48. ENERGY CONSUMPION
• Pulping involves the thermo-mechanical conversion of
wood chips into pulp, and is therefore the most
energy-intensive of these processes
• However, specific energy consumption per tonne of
paper produced varies with the quality of paper being
manufactured
• Therefore, the end-use of energy by process varies
with the product quality
• With the exception of a few large paper producers, the
industry does not utilize energy efficient
technologies, such as cogeneration and energy
recovery from waste streams.

49. ENERGY CONSUMPTION IN PAPER
INDUSTRY

50. OTHER INDUSTRY

51. OTHER INDUSTRY
• This category comprises of the following main
industrial subsectors:
i. Chemicals
ii. Leather
iii. Food and beverages
iv. Other general small-and medium-sized
industry

52. ENERGY CONSUMPTION
• Other industry has a share of around 29% in the
total industrial energy consumption, utilizing
natural gas and electricity as its main energy
sources
• Natural gas and electricity account for 63% and
22%, respectively of energy consumption by
these industries.
• The remaining 15% is accounted for by oil, which
is utilized as a backup fuel for natural gas

53. ENERGY CONSUMPTION IN OTHER
INDUSTRY

54. ENERGY
CONSERVATION

55. ENERGY CONSERVATION
• Energy conservation refers to reducing energy
through using less of an energy service
• Energy conservation differs from efficient energy
use, which refers to using less energy for a
constant service
• Driving less is an example of energy conservation
• Driving the same amount with a higher mileage
vehicle is an example of energy efficiency

56. ENERGY EFFECIENCY
• There is a scope for both in Pakistan, energy
efficiency and energy conservation
• The processes used in our industry are obsolete
and inefficient
• So there a huge room for improvement by using
the latest technologies available and replacing
the old equipments with new ones
• The majority of loads (69 %) in the industry are
motors and a huge saving potential is there

57. ENERGY SAVING
• New advancement in the technology has resulted
into an advanced series of efficient motors
• Things as simple as the design of a building can
save you large amounts of energy
• The IE1, IE2, IE3 and now IE4 motors whose
efficiency jumps up to 94% when operated at
optimum load
• The use of VFDs can conserve a huge amount of
energy (up to 15%) by running the motors at
required load rather than the full load

58. THANK YOU FOR LISTENING