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ESD Basics and Protection Electrostatic Discharge
About Transforming Technologies ,[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],What is ESD? Photo of ESD arcing from finger to component
ESD Definition ,[object Object],[object Object],[object Object],. .
ESD Is the Hidden Enemy ,[object Object],Component damage  - can occur with as little as  15 – 30 Volts !!!! People Feel ESD  at  2000 Volts !!!! . .
Typed of Materials that Charge ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],. .
Sources of ESD ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],The following items are examples of materials that generate and hold electrostatic charge.
What type of Materials are ESD Sensitive? ,[object Object],[object Object],[object Object],[object Object],[object Object]
Common Causes of ESD ,[object Object],[object Object],[object Object],[object Object],[object Object]
Types of ESD Damage ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Image of the ESD damage after removal of the capacitor metallization. Magnification is 10,500 times
Example of ESD Damage ,[object Object]
Example of ESD Damage ,[object Object]
Example of ESD Damage ,[object Object]
Why is ESD Important? ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Estimates of actual cost of ESD damage to the  electronics industry =  $$$ Billions  annually
How to control ESD? ,[object Object],[object Object],[object Object],[object Object],[object Object],ESD Control Program
ESD Control Program ,[object Object],[object Object],[object Object],[object Object],[object Object]
ESD Control Program ,[object Object],[object Object],[object Object],[object Object],[object Object]
Create an ESD Control Area ,[object Object],[object Object]
ESD Control Program Cont. ,[object Object],[object Object],[object Object],[object Object]
Personal Grounding ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Personal Grounding ,[object Object],[object Object],[object Object],[object Object],[object Object],OHM Metrics and Monroe Electronics Test and Measurement Products CM Series  ESD Workstation Monitors
Equipment Grounding ,[object Object],[object Object],[object Object],[object Object]
Equipment Grounding ,[object Object],[object Object],[object Object],[object Object],[object Object]
Ionization   Many times, equipment or objects(insulators) are unable to be grounded in which case air ionizers should be used.  ,[object Object],[object Object],[object Object],[object Object]
Types of Air Ionizers ,[object Object],[object Object],[object Object],[object Object]
ESDS Component  Handling and Storage ,[object Object],[object Object],[object Object],[object Object],[object Object],Surface Mount Devices  SMD Boxes
ESD Basics Review  ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
About Transforming Technologies ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

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ESD Basics By Transforming Technologies

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Editor's Notes

  1. Class recommended length; Classroom presentation – 45 minutes (make it interactive, ask questions, don’t read from the slides) Practical exercises – 30 minutes (depends on the # of students) Assessment, including review – 15 minutes Management presentation – 20 minutes Required materials; ESD Training presentation on PC with a digital projector or overhead slides of the ESD Training presentation Student handout, 1 per student created by printing this presentation using the File - Print function, Print What: Handouts, Slides per Page = 3 Copy of the assessment sheet for each student Copy of the abbreviated ESD Checklist for each student Pair of heel straps and wrist strap for each student (or a few they can share) ESD log sheet ESD heel strap and wrist strap tester REFRESHER TRAINING SHOULD INCLUDE THE PRESENTATION ONLY – PRACTICAL EXERCISES ARE NOT REQUIRED
  2. Stress the importance of not carrying ESDS parts and assemblies around without the proper carriers. The should NOT carry assemblies across the floor just in their hands, without an ESD safe container.
  3. Before you go to the next slide, ask the students what ESD is. You may want to write their answers on the whiteboard or a flipchart.
  4. Briefly talk about the amount of static charges created by the different means. Ask them if they’ve felt the shock of walking across the carpet and touching the door knob. Did it hurt? What do you think it would do to a component? RH = Relative Humidity, as the amount of humidity decreases, as it gets drier, the static charges increase. It does not take a lot of energy to destroy a circuit in a module that is made with has line widths of 0.2 micrometer (.0000002 meters – a hundred time smaller than a human hair)
  5. Briefly talk about the amount of static charges created by the different means. Ask them if they’ve felt the shock of walking across the carpet and touching the door knob. Did it hurt? What do you think it would do to a component? RH = Relative Humidity, as the amount of humidity decreases, as it gets drier, the static charges increase. It does not take a lot of energy to destroy a circuit in a module that is made with has line widths of 0.2 micrometer (.0000002 meters – a hundred time smaller than a human hair)
  6. Briefly talk about the amount of static charges created by the different means. Ask them if they’ve felt the shock of walking across the carpet and touching the door knob. Did it hurt? What do you think it would do to a component? RH = Relative Humidity, as the amount of humidity decreases, as it gets drier, the static charges increase. It does not take a lot of energy to destroy a circuit in a module that is made with has line widths of 0.2 micrometer (.0000002 meters – a hundred time smaller than a human hair)
  7. Review the above examples of materials that create ESD. Ask for additional examples of things that create ESD.
  8. Bring examples of ESD Sensitive devices if possible. Stress the point that parts should be treated as ESDS unless they are absolutely sure they are not.
  9. As the students for other examples that create static electricity.
  10. Ask the students to discuss what type of failure is worst and why. Latent failures are worst because they can happen in our customer’s facility or in the ultimate Customer’s facility, causing they to be frustrated. Ask them how they felt when they got something home and it failed after a short time. Ask them to give examples from their personal life.
  11. Ask the students to discuss what type of failure is worst and why. Latent failures are worst because they can happen in our customer’s facility or in the ultimate Customer’s facility, causing they to be frustrated. Ask them how they felt when they got something home and it failed after a short time. Ask them to give examples from their personal life.
  12. Ask the students to discuss what type of failure is worst and why. Latent failures are worst because they can happen in our customer’s facility or in the ultimate Customer’s facility, causing they to be frustrated. Ask them how they felt when they got something home and it failed after a short time. Ask them to give examples from their personal life.
  13. Ask the students to discuss what type of failure is worst and why. Latent failures are worst because they can happen in our customer’s facility or in the ultimate Customer’s facility, causing they to be frustrated. Ask them how they felt when they got something home and it failed after a short time. Ask them to give examples from their personal life.
  14. Make sure to point out the negative affects that ESD has on our business and our customers, especially, the unhappy customers when our products fail on them! Ask the students if they’ve ever bought a product and it failed soon after they started using it. How did it make them fail? How do you think our customers feel when products we built for them fail?
  15. This is a review of our ESD Control Program, the steps we take to reduce and/or eliminate ESD
  16. Ask the students to name areas that are ESD Control areas. How do they know? Is there a sign? Is the boundaries clearly marked? How?
  17. ESD shoes are acceptable as long as the ESD tag is visible. Stress that Heel straps should not be worn outside because it’ll wear them out and cause them to fail. Heel straps must be tested and pass on a daily basis.
  18. ESD shoes are acceptable as long as the ESD tag is visible. Stress that Heel straps should not be worn outside because it’ll wear them out and cause them to fail. Heel straps must be tested and pass on a daily basis.
  19. Ask the students to always make a quick check whenever sitting at a workstation to ensure the table and wrist strap receptacles are connected to ground. Ask the students what should they do if the ESD workstation is not grounded? Suggested actions; They should not work at an ungrounded workstation with ESDS parts and assemblies. They should inform their supervisor and the Area ESD Representative immediately If the problem is not corrected quickly, they should notify the ESD Coordinator and the next level management.
  20. If a power tool does not have a 3 prong plug, bring it to your Supervisor’s attention. Stress the importance of leaving ESDS parts in their original protective container until assembles.
  21. Ask the students to always make a quick check whenever sitting at a workstation to ensure the table and wrist strap receptacles are connected to ground. Ask the students what should they do if the ESD workstation is not grounded? Suggested actions; They should not work at an ungrounded workstation with ESDS parts and assemblies. They should inform their supervisor and the Area ESD Representative immediately If the problem is not corrected quickly, they should notify the ESD Coordinator and the next level management.
  22. Ask the students to always make a quick check whenever sitting at a workstation to ensure the table and wrist strap receptacles are connected to ground. Ask the students what should they do if the ESD workstation is not grounded? Suggested actions; They should not work at an ungrounded workstation with ESDS parts and assemblies. They should inform their supervisor and the Area ESD Representative immediately If the problem is not corrected quickly, they should notify the ESD Coordinator and the next level management.
  23. Stress the importance of not carrying ESDS parts and assemblies around without the proper carriers. The should NOT carry assemblies across the floor just in their hands, without an ESD safe container.
  24. Stress the importance of not carrying ESDS parts and assemblies around without the proper carriers. The should NOT carry assemblies across the floor just in their hands, without an ESD safe container.
  25. Stress the importance of not carrying ESDS parts and assemblies around without the proper carriers. The should NOT carry assemblies across the floor just in their hands, without an ESD safe container.