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Vehicle Body Engineering
Body Terminology, Visibility & Space
University of Petroleum & Energy Studies
Dehradun
Vehicle Body Engineering
Body Terminology, Visibility & Space
Body Engineering Terminology
• Tailfin
• The tailfin era of automobile styling encompassed the 1950s and 1960s, peaking
between 1957 and 1960. It was a style that spread worldwide, as car designers picked up
styling trends from the US automobile industry where it was the golden epoch of
American autodesign
Center console
The center console in an automobile refers to the control-bearing surfaces in
the center of the front of the vehicle interior. The term is applied to the area
beginning in the dashboard and continuing beneath it, and often merging with
the transmission tunnel which runs between the front driver's and passenger's
seats of many vehicles
Fascia
Fascia often refers to the decorative panels of a car's dashboard or
the entire dashboard assembly
Fender skirts
Fender skirts, known in Australia and the United Kingdom as spats,
are pieces of bodywork on the fender that cover the upper portions of
the rear tires of an automobile
Glove compartment
A glove compartment or glovebox or glovie is a compartment built
into the dashboard, located over the front-seat passenger's footwell in
an automobile often used for miscellaneous storage
Greenhouse
The greenhouse (or glasshouse) of a car comprises the
windshield rear and side windows, the pillars separating them
(designated A-pillar, B-pillar and so on, starting from the car's
front), and the car's roof
Hood scoop
A bonnet/hood scoop, sometimes called bonnet airdam/air
dam, or colloquially speed hole, is an upraised component on
the hood of an automobile that either allows a flow of air to
directly enter the engine compartment, or appears to do so
Nerf bar
A nerf bar is a tubular device fitted to the side of a racecar, typically
single-seat race cars that compete on asphalt or dirt oval tracks. A
"nerf" is a small, sometimes intentional, collision between two cars
in which one driver bumps the other to facilitate a successful pass.
The nerf bar protects the sides of the vehicles and also keeps their
tires from becoming entangled
Power bulge
A power bulge is a raised part (a bulge) of the hood of a car. The
reason for a power bulge is to fit for instance a large engine or air
filters that otherwise would not fit. Sometimes a power bulge is
used to be able to fit a larger engine into a car that originally was
not designed for it or it may be a design choice to be able to get a
lower profile. As a power bulge is associated with performance
cars it may also be used as a design element to give the
impression of a fast car
Quarter panel
A quarter panel is the body panel (exterior surface) of an automobile
between a rear door (or only door on each side for two-door models and
the trunk (boot) and typically wraps around the wheel well. The similar
front section between the door and the hood (bonnet) , is called a fender
but is sometimes incorrectly also referred to as a quarter panel. Quarter
panels are typically made of sheet metal, but are sometimes made of
fiberglass or fiber-reinforced plastic
Vehicle Body Engineering
Body Terminology, Visibility & Space
Body Engineering Terminology
- Body Sill : The panel (metal plate) directly below the
bottom of doors supporting the floor and may be used
to combine floor & body.
-
- Bonnet : The metal cover over the engine compartment
- Bulk Head : A transverse support or assembly in a
body structure.
- Boot : A compartment which takes luggage and often
the spare wheel & fuel tank
- Center Pillar : The central vertical support of a four
door saloon, sometimes referred to as B-C post
Vehicle Body Engineering
Body Terminology, Visibility & Space
Body Engineering Terminology
- Cant Rail : The longitudinal framing of the roof at the
joint
- Cant Panel : The curved section of the roof top running
between the comparatively flat top and the rain
channel
- Door Skins : Door exterior panels/outside door panels
- Door Trim : The interior lining of a door
-
- Drip Moulding : A roof gutter to direct water from door
openings
- Fire wall : Panel dividing engine compartment from
passenger compartment
Vehicle Body Engineering
Body Terminology, Visibility & Space
Body Engineering Terminology
- Head Lining : The material, cloth, PVS, etc.
- Heel Board : A vertical board or panel rear seat which
forms the support for the seat cushion
- Hinge Pillar : A pillar on which the door swing open or
close
- Pillar : A vertical support of a body frame
- Quarter Panel : The curved side panels extending from
the door to the rear end of the body including the wing
or the curved panels which connect the side panels,
including the rear wing
Vehicle Body Engineering
Body Terminology, Visibility & Space
Body Engineering Terminology
- Quarter light : The window directly above quarter panel
- Scuttle Panel: The panel between bonnet & windscreen
-
Sub- frame : Members to which the engine & front-end
assembly are attached
Vehicle Body Engineering
Body Terminology, Visibility & Space
Body Engineering Terminology
- Sub- frame : Members to which the engine & front-
end
assembly are attached
- Tunnel : A raised floor panel section for drive shaft
clearance
- Wheel arch : A break in the rear panels to
accommodate the rear mudguards and wheels
Vehicle Body Engineering
Body Terminology, Visibility & Space
Body Engineering Terminology
- Bearers : The cross- members that support the body
floor. They are located on either chassis member or
longitudes
- Bulker : A general term for vehicles carrying liquid and
powder
- Cab : The part of a vehicle enclosing the driver
- Cant rail : The member which connects the side panels
of vans to the roof structure
Vehicle Body Engineering
Body Terminology, Visibility & Space
Body Engineering Terminology
- Cleat : Bracket used for joining longitudinal transverse
body members
- COE : Abbreviation for “cab over engine”
- CV : Abbreviation for “commercial vehicle”
- Drop side panels : Hinged panels which are fitted to
the sides of platform bodies
- GRP : Abbreviation of glass reinforced plastic used for
vehicle roofs and vehicle cab
- GVW : Gross Vehicle Weight is total weight of vehicle
- Longitudes : The main longitudinal members of a body
Vehicle Body Engineering
Body Terminology, Visibility & Space
Body Engineering Terminology
which normally rest upon the chassis
- Overhang : The dimension from the center-line of the
rear axle to the rear of the body
- Pay load : The difference between gross vehicle weight
and unladen weight , that is carrying weight of vehicle
- Rave : Often referred to as bottom rail, this is the
longitudinal section which mates with the outer
extremities of the floor & bearers and in case of
vans, connects with the side panel
- Rub rail : A longitudinal section fitted to van sides in
Vehicle Body Engineering
Body Terminology, Visibility & Space
Body Engineering Terminology
order to minimize damage to side sheets
Vehicle Body Engineering
Body Terminology, Visibility & Space
• Requirements of Automobile Body
A frameless type body of an Automobile must
satisfy requirements in terms of :
Strength
Stiffness
Space
Air Drag
Protection against weather
Resistance to Corrosion
Protection in accident
Vehicle Body Engineering
Body Terminology, Visibility & Space
• Strength : Body must withstand all types of forces to which
vehicle is subjected to ;
- weight of the vehicle, passenger, luggage
- inertia, braking, & side forces
- impact loads of reasonable magnitude
• Stiffness : Body may be considered as a beam supported on
wheels at each end. It must possess sufficient stiffness to
prevent sagging in the middle.
• Torsional Stiffness : Body should be sufficiently rigid to resist
twisting on bad roads.
• Space : Adequate space to be provided in the body for
passenger and luggage.
Vehicle Body Engineering
Body Terminology, Visibility & Space
• Air drag : Resistance of air during vehicle movement depends
upon body shape. The shape of the body should be such that
the air drag is minimum
• Protection against weather : Body should be such that the
occupants and luggage not affected from weather.
• Resistance to Corrosion : Body should be designed such that
no moisture is accumulated and material should be such that
rust & corrosion does not take place.
• Protection in accident : It is an important consideration of
vehicle body design. Driver must be at maximum ease to
avoid accident due to fatigue. However, body should be
designed such that the occupants are best protected even in
case of accident
Vehicle Body Engineering
Body Terminology, Visibility & Space
Visibility
• Good all round visibility is one of the main requirements of
body design
- Visibility depends upon the window opening and their relative
position to the occupants
- Figures below show eye position of driver, angle of visibility
& space between the pillar and seat
Vehicle Body Engineering
Body Terminology, Visibility & Space
Visibility
Improvement in Frontal visibility
Vehicle Body Engineering
Body Terminology, Visibility & Space
Visibility
• Types of Visibility
- If occupant is placed close to windscreen the forward
visibility is considerably improved but comfortable entry is
adversely affected as dimension between pillar & seat is
decreased requiring suitable shaping of the door, if possible.
- Downward visibility can be improved by positioning the
driver as high as possible in relation to the lower edge of
windscreen.
- Rearward visibility is achieved by increase in glass area
required to maintain rear view vertical angle with back
window
Vehicle Body Engineering
Body Terminology, Visibility & Space
Space Requirements & Methods of its Improvements
• Amount of space has to be allocated to passenger needs
according to dimension & type of body
• Space for access to fuel tank, spare wheel, batteries,
tools, boot, and spare wheel placing, etc. depend upon
dimension & type of body and the inventiveness of the
designer.
• Window opening should ensure good visibility without
affecting stiffness of the body shell.
• Main requirement of door opening is the comfort of entry
In two door design passage way to back seat should be
ensured
Vehicle Body Engineering
Body Terminology, Visibility & Space
Space Requirements & Methods of its Improvements
Measurement of comfortable passage way is
shown in figure.
Vehicle Body Engineering
Body Terminology, Visibility & Space
Space Requirements & Methods of its Improvements
• Avoid pockets for the feet by sloping the door post &
side walls as shown.
Vehicle Body Engineering
Body Terminology, Visibility & Space
Space Requirements & Methods of its Improvements
• Considerable experience in design is needed to position
the compartments in a planned outline of the body.
• Good utilization of space is particularly significant for
small vehicles and in general makes the vehicle lighter
resulting in improved power-to-weight ratio. This
reduces cost of vehicle also.

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Vehicle Body Terminology, Visibility & Space

  • 1. Vehicle Body Engineering Body Terminology, Visibility & Space University of Petroleum & Energy Studies Dehradun
  • 2. Vehicle Body Engineering Body Terminology, Visibility & Space Body Engineering Terminology
  • 3. • Tailfin • The tailfin era of automobile styling encompassed the 1950s and 1960s, peaking between 1957 and 1960. It was a style that spread worldwide, as car designers picked up styling trends from the US automobile industry where it was the golden epoch of American autodesign
  • 4. Center console The center console in an automobile refers to the control-bearing surfaces in the center of the front of the vehicle interior. The term is applied to the area beginning in the dashboard and continuing beneath it, and often merging with the transmission tunnel which runs between the front driver's and passenger's seats of many vehicles
  • 5. Fascia Fascia often refers to the decorative panels of a car's dashboard or the entire dashboard assembly
  • 6. Fender skirts Fender skirts, known in Australia and the United Kingdom as spats, are pieces of bodywork on the fender that cover the upper portions of the rear tires of an automobile
  • 7. Glove compartment A glove compartment or glovebox or glovie is a compartment built into the dashboard, located over the front-seat passenger's footwell in an automobile often used for miscellaneous storage
  • 8. Greenhouse The greenhouse (or glasshouse) of a car comprises the windshield rear and side windows, the pillars separating them (designated A-pillar, B-pillar and so on, starting from the car's front), and the car's roof
  • 9. Hood scoop A bonnet/hood scoop, sometimes called bonnet airdam/air dam, or colloquially speed hole, is an upraised component on the hood of an automobile that either allows a flow of air to directly enter the engine compartment, or appears to do so
  • 10. Nerf bar A nerf bar is a tubular device fitted to the side of a racecar, typically single-seat race cars that compete on asphalt or dirt oval tracks. A "nerf" is a small, sometimes intentional, collision between two cars in which one driver bumps the other to facilitate a successful pass. The nerf bar protects the sides of the vehicles and also keeps their tires from becoming entangled
  • 11. Power bulge A power bulge is a raised part (a bulge) of the hood of a car. The reason for a power bulge is to fit for instance a large engine or air filters that otherwise would not fit. Sometimes a power bulge is used to be able to fit a larger engine into a car that originally was not designed for it or it may be a design choice to be able to get a lower profile. As a power bulge is associated with performance cars it may also be used as a design element to give the impression of a fast car
  • 12. Quarter panel A quarter panel is the body panel (exterior surface) of an automobile between a rear door (or only door on each side for two-door models and the trunk (boot) and typically wraps around the wheel well. The similar front section between the door and the hood (bonnet) , is called a fender but is sometimes incorrectly also referred to as a quarter panel. Quarter panels are typically made of sheet metal, but are sometimes made of fiberglass or fiber-reinforced plastic
  • 13.
  • 14.
  • 15. Vehicle Body Engineering Body Terminology, Visibility & Space Body Engineering Terminology - Body Sill : The panel (metal plate) directly below the bottom of doors supporting the floor and may be used to combine floor & body. -
  • 16. - Bonnet : The metal cover over the engine compartment - Bulk Head : A transverse support or assembly in a body structure. - Boot : A compartment which takes luggage and often the spare wheel & fuel tank - Center Pillar : The central vertical support of a four door saloon, sometimes referred to as B-C post
  • 17. Vehicle Body Engineering Body Terminology, Visibility & Space Body Engineering Terminology - Cant Rail : The longitudinal framing of the roof at the joint - Cant Panel : The curved section of the roof top running between the comparatively flat top and the rain channel - Door Skins : Door exterior panels/outside door panels - Door Trim : The interior lining of a door -
  • 18. - Drip Moulding : A roof gutter to direct water from door openings - Fire wall : Panel dividing engine compartment from passenger compartment
  • 19. Vehicle Body Engineering Body Terminology, Visibility & Space Body Engineering Terminology - Head Lining : The material, cloth, PVS, etc. - Heel Board : A vertical board or panel rear seat which forms the support for the seat cushion - Hinge Pillar : A pillar on which the door swing open or close - Pillar : A vertical support of a body frame - Quarter Panel : The curved side panels extending from the door to the rear end of the body including the wing or the curved panels which connect the side panels, including the rear wing
  • 20.
  • 21. Vehicle Body Engineering Body Terminology, Visibility & Space Body Engineering Terminology - Quarter light : The window directly above quarter panel - Scuttle Panel: The panel between bonnet & windscreen - Sub- frame : Members to which the engine & front-end assembly are attached
  • 22. Vehicle Body Engineering Body Terminology, Visibility & Space Body Engineering Terminology - Sub- frame : Members to which the engine & front- end assembly are attached - Tunnel : A raised floor panel section for drive shaft clearance - Wheel arch : A break in the rear panels to accommodate the rear mudguards and wheels
  • 23. Vehicle Body Engineering Body Terminology, Visibility & Space Body Engineering Terminology - Bearers : The cross- members that support the body floor. They are located on either chassis member or longitudes - Bulker : A general term for vehicles carrying liquid and powder - Cab : The part of a vehicle enclosing the driver - Cant rail : The member which connects the side panels of vans to the roof structure
  • 24. Vehicle Body Engineering Body Terminology, Visibility & Space Body Engineering Terminology - Cleat : Bracket used for joining longitudinal transverse body members - COE : Abbreviation for “cab over engine” - CV : Abbreviation for “commercial vehicle” - Drop side panels : Hinged panels which are fitted to the sides of platform bodies - GRP : Abbreviation of glass reinforced plastic used for vehicle roofs and vehicle cab - GVW : Gross Vehicle Weight is total weight of vehicle - Longitudes : The main longitudinal members of a body
  • 25. Vehicle Body Engineering Body Terminology, Visibility & Space Body Engineering Terminology which normally rest upon the chassis - Overhang : The dimension from the center-line of the rear axle to the rear of the body - Pay load : The difference between gross vehicle weight and unladen weight , that is carrying weight of vehicle - Rave : Often referred to as bottom rail, this is the longitudinal section which mates with the outer extremities of the floor & bearers and in case of vans, connects with the side panel - Rub rail : A longitudinal section fitted to van sides in
  • 26. Vehicle Body Engineering Body Terminology, Visibility & Space Body Engineering Terminology order to minimize damage to side sheets
  • 27. Vehicle Body Engineering Body Terminology, Visibility & Space • Requirements of Automobile Body A frameless type body of an Automobile must satisfy requirements in terms of : Strength Stiffness Space Air Drag Protection against weather Resistance to Corrosion Protection in accident
  • 28. Vehicle Body Engineering Body Terminology, Visibility & Space • Strength : Body must withstand all types of forces to which vehicle is subjected to ; - weight of the vehicle, passenger, luggage - inertia, braking, & side forces - impact loads of reasonable magnitude • Stiffness : Body may be considered as a beam supported on wheels at each end. It must possess sufficient stiffness to prevent sagging in the middle. • Torsional Stiffness : Body should be sufficiently rigid to resist twisting on bad roads. • Space : Adequate space to be provided in the body for passenger and luggage.
  • 29. Vehicle Body Engineering Body Terminology, Visibility & Space • Air drag : Resistance of air during vehicle movement depends upon body shape. The shape of the body should be such that the air drag is minimum • Protection against weather : Body should be such that the occupants and luggage not affected from weather. • Resistance to Corrosion : Body should be designed such that no moisture is accumulated and material should be such that rust & corrosion does not take place. • Protection in accident : It is an important consideration of vehicle body design. Driver must be at maximum ease to avoid accident due to fatigue. However, body should be designed such that the occupants are best protected even in case of accident
  • 30. Vehicle Body Engineering Body Terminology, Visibility & Space Visibility • Good all round visibility is one of the main requirements of body design - Visibility depends upon the window opening and their relative position to the occupants - Figures below show eye position of driver, angle of visibility & space between the pillar and seat
  • 31. Vehicle Body Engineering Body Terminology, Visibility & Space Visibility Improvement in Frontal visibility
  • 32. Vehicle Body Engineering Body Terminology, Visibility & Space Visibility • Types of Visibility - If occupant is placed close to windscreen the forward visibility is considerably improved but comfortable entry is adversely affected as dimension between pillar & seat is decreased requiring suitable shaping of the door, if possible. - Downward visibility can be improved by positioning the driver as high as possible in relation to the lower edge of windscreen. - Rearward visibility is achieved by increase in glass area required to maintain rear view vertical angle with back window
  • 33. Vehicle Body Engineering Body Terminology, Visibility & Space Space Requirements & Methods of its Improvements • Amount of space has to be allocated to passenger needs according to dimension & type of body • Space for access to fuel tank, spare wheel, batteries, tools, boot, and spare wheel placing, etc. depend upon dimension & type of body and the inventiveness of the designer. • Window opening should ensure good visibility without affecting stiffness of the body shell. • Main requirement of door opening is the comfort of entry In two door design passage way to back seat should be ensured
  • 34. Vehicle Body Engineering Body Terminology, Visibility & Space Space Requirements & Methods of its Improvements Measurement of comfortable passage way is shown in figure.
  • 35. Vehicle Body Engineering Body Terminology, Visibility & Space Space Requirements & Methods of its Improvements • Avoid pockets for the feet by sloping the door post & side walls as shown.
  • 36. Vehicle Body Engineering Body Terminology, Visibility & Space Space Requirements & Methods of its Improvements • Considerable experience in design is needed to position the compartments in a planned outline of the body. • Good utilization of space is particularly significant for small vehicles and in general makes the vehicle lighter resulting in improved power-to-weight ratio. This reduces cost of vehicle also.