Job Safety Analysis For Lifting Activity By Crane | Gaurav Singh Rajput | TBRA | JSA | Risk Assessment

1. JOB SAFETY ANALYSIS
Doc. No.: HSE/FRM-22
Rev.: 00
Date:
Page: 1 of 3
Project: Project: Area:
General Comments:
Date: / / Supervisor:
Job Description: Lifting & Rigging Activity (Loading/Unloading of the Equipment)
Item Detail of Activity
Equipment &
Tools used
Risk Involved Preventive Measure Responsible Person
Severity
Rating
1
TRANSPORTATION
OF THE MATERIALS
& CRANE TO JOB
SITE.
• CRANE
• TRAILER
• FLAT BED
• MULTI AXEL
TRAILER
• LIFTING GEARS
(SLINGS,
SHACKLES,
WEB-BELT,
TAG LINE,
CHAIN BLOCK,
LEVER HOST, FORK
LIFTER, PICK WAY
TRUCK & ETC).
• UNEVEN ROAD
• UNSAFE CONDITIONS
• CRANE SHOULD BE CHECKED, BEFORE
TRANSPORTATION TO JOB SITE ON DAILY BASIS.
RIGGING
SUPERVISOR
2
2
2
MATERIAL LOADING /
UNLOADING
• CRANE COLLAPSE DURING
• LIFTING
• PERSONAL INJUREY
• PROPERTY DAMAGE
• PROPER ACCESS (BRIDGES) SHOULD BE USED.
• FLAGMAN WILL BE ASSIGNED WITH THE CRANE &
HEAVY EQUIPMENT.
• MATERIAL MUST BE CHECKED BEFORE LOADING /
UNLOADING.
AREA AUTHORIZES
3
3
2
3
3
SETTING UP CRANE
FOR LIFTING.
• CRANE FAILURE DUE TO
HYDROLIC SYSTEM
• CAUSE OF SERIOUS
• MATERIAL MUST BE PROPERLY SECURED WITH
SLING & SHACKLES BEFORE LIFTING UP.
• CRANE WILL BE SET UP AT LEVEL SURFACE WITH
OUTRIGGER PADS.
• OUTRIGGERS WILL BE FULLY EXTENDED CRANE.
E & P I/C 2
4 LIFTING WITH CRANE • FIRE DUE TO LOOSE WIRING
• CRANE MUST BE 3RD PARTY CERTIFIED.
• ALL LIFTS WILL BE UNDER THE RATED CAPACITY OF
CRANE I.E. LOAD CHART.
HSE INSPECTOR
2
5
INSPECTION OF
CRANE
& RIGGING GEARS
• FALL OF OBJECT
• CERTIFIED CRANE OPERATOR AND RIGGERS (3RD
PARTY CERTIFIED) WILL CARRY OUT THE LIFTING
ACTIVITY.
RIGGING ENGINEER 3
6
DEMOBILIZATION
CRANES
EQUIPMENT’S,
TOOLS AND
WORKER.
• PERSONNEL INJURY
• SLIPPING
• TRIPPING
• ALL LIFTING TACKLES WILL HAVE 3RD PARTY
• CERTIFICATIONS & HEALTHY (GOOD CONDITION).
• RIGGING PLAN & STUDY REQUIRED FOR HEAVY
LIFTING.
RIGGING
SUPERVISOR
2

2. • ELECTRIC SHOCK
• DUE TO POWER LINE
• ONLY SINGLE PERSON MUST BE GIVEN SIGNAL TO
CRANE OPERATOR.
• EMPLOYEES SHOULD BE TRAINED ON SAFE
RIGGING TECHNIQUES.
• TOOLBOX TALK MUST BE CONDUCTED BEFORE
EACH LIFT.
• LIFTING AREA SHOULD BE BARRICADED WITH
WARNING.
• ALL LOADS WILL BE CONTROLLED BY TAG LINES, IF
LENGTH IS LONG THAN DOUBLE TAG LINE USED.
• LIFTING CREW WILL WORK WITH COMPLETE PPES.
• AREA MUST BE CHECKED & FREE FROM
ELECTRICAL WIRES BEFORE ASSEMBLING TO THE
CRANE.
7
WORK AT HEIGHT
SCAFFOLDING
CHARRY PICKLES
• MATERIAL CAN FALL
• PERSONAL FALL
• IMPROPER SCAFFOLDING
ERECTION
• TOOL & JOINTS ETC. SHOULD BE LIFT BY ROPE &
BASKET
• SCAFFOLDING SHOULD BE ERECTED UNDER
SKILLED SUPERVISION.
• FULL BODY HARNESS MUST BE WORN WHILE WORK
AT HEIGHT 6 FEET & ABOVE.
• SCAFFOLDING MUST BE ERRECTED WITH
STANDARD & INSPECTED BY SCAFFOLDING
INSPECTOR.
RIGGING
SUPERVISOR
SCAFFOLDING
INSPECTOR
2
3
3
8
WORK AT NIGHT
LIGHTS & STANDS
(FLOOD LIGHTS
WHITE)
• MANUAL HANDLING
• SLIP, TRIP & FALL
• POOR ILLUMINATION
• WORK WOULD BE NEVER ALLOWED IN LESS OR
IMPROPERLY DISPRESSED ILLUMINATION/LIGHTS.
• ALL WORK AT NIGHT ARRANGEMENT MUST BE
DONE BEFORE START OF WORK AT NIGHT.
RIGGING
SUPERVISOR
2
2
2
9 HOUSEKEEPING
WASTE DRUMS
SHOPPER BAGS
• ENVIRONMENT HAZARD
• SLIP, TRIP & FALL
• WASTE MATERIAL SHOULD BE STACKED PROPERLY
& DUMPED IN DESIGNATED PLACES.
• WASTE MATERIAL SHOULD BE BARRICADED.
RIGGING
SUPERVISOR
1
2
Severity Rating: (1) First Aid / Minor Property Damage (2) Recordable Accident / Property Damage
(3) Lost Time Accident / Major Property Loss (4) Catastrophic Accident

3. Are you aware of, and do you have the correct PPE? What are the risks? How do controlled risks?
_______________________________ __________________________
AREA ENGINEER / SUPERVISOR HSE REPRESENTATIVE

4. JSA FOR crane operation
Name of the Site :
Date of Preparation :
JSA Preparation :
S.NO SCOPE OF ACTIVITY HAZARD CONTROL MEASURES REQUEST BY
1) Mobile Crane
to
onsite
destination
1) Faults with Crane
2) Plant becoming bogged in
sand & mud
3) Pedestrians
4) Onsite Traffic/plant
1) Pre-start Checks
2) Plant to stick to designated roadways and turning areas
3) Personnel on hand to warn others of crane movement in the
vicinity or via radio where available.
4) Alternate pathway defined by bollards and reflective tape.
EHS SAFETY
OFFICER/SECURITY
OFFICER
2) Pre-job
meeting
and Toolbox
1) Inexperienced workers
2) Inadequate consultation
3) Inadequate understanding of
equipment
4) Site hazards and emergency
Procedures not known
1) Sufficiently skilled employees to complete task
(competencies and Licences)
2) Adequate consultation with all relevant employees
3) Adequate competent supervision throughout the project
4) Proper planning for equipment required for the task
5) Site & work area inductions compulsory for all personnel
EHS SAFETY
OFFICER/SECURITY
OFFICER
3) Locate crane
into
lifting
positions on
site
1) Pedestrians
2) Traffic
3) Other Plant
4) Other Equipment
5) Buildings Power lines &
underground Utilities
6) Lift radius Access
7) Ground Conditions
1) Desired setup area should also be level,
2) unless prior consultation has been made with the supplier of
the crane
3) The workplace is adequately prepared for the incoming
mobile crane, including where possible a clear predefined
area/crane pad for the crane to position upon
4) Check and confirm exclusion areas - Barricades, witches
Hats, Danger Tape, Warning Signs
5) Access road are available and soundly constructed with
suitable entry points to site
6) Crew should always inspect site prior to positioning crane in
final position
7) Elements to observe include
8) Load location and scope of lift
9) Location of any overhead obstructions including wires, trees,
buildings, restricted airspace (i.e. near airport)
10) Location of any underground services and/or trenches
including utilities and drainage arrangements that may affect
integrity of ground
11) Adequate room for rigging and erection of mobile crane
12) Adequate tail (counterweight/winch) swing clearance
13) Ability to cordon off area with suitable barricading
resources
EHS SAFETY
OFFICER/SECURITY
OFFICER

5. JSA FOR crane operation
Name of the Site :
Date of Preparation :
JSA Preparation :
4) Inspect chains
and
or slings,
shackles,
hooks and
attachment
points in
preparation for
use
1) Tears in Slings
2) Cracks in chains, shackles,
rings and hooks
3) Dropping of load due to faulty
4) lifting gear or faulty
attachment points
1) Check slings for rips and tears and remove from service is
faults are found
2) Check chains, shackles, hooks and rings for cracks,
corrosion, wears, mechanism faults etc and remove from
service if faults are found
3) Lifting gear/equipment inspected and tagged with appropriate
monthly colour tag
4) Make certain personnel are sufficiently trained with
appropriate certificates/ licences
5) Locate crane in
lifting position
on site
– place timbers
(pads) and set
outriggers
1) Crane overturning due to
unstable ground condition
2) Personnel being crushed by
outriggers
1) Outriggers must be positioned on a flat surface,
2) Using timbers or suitable material for pads to evenly
distribute the load to the ground
3) Crane to be located within the radius for the loads being
Lifted.
4) Outriggers should only be extended on the side where the
Operator is positioned or with a suitable spotter.
5) Where space permits, outriggers shall always be fully
extended
6) Where space is limited, crane should be configured to
maximum capacity – this may require the use of reduced
outriggers or on rubber; when permitted by the manufacturer
7) Outriggers shall always be extended to manufacturers
procedures and specifications, including the requirement to fit
manual pins
8) All outriggers-jacks should be utilized at all time
9) Generally Standard Safe Working Load capacity charts are
based on all outriggers fully extended and set with wheels
clear of ground.
10) Outrigger Packing –
11) Additional packing should always be utilized under outrigger
floats
12) Commonly used Outrigger Mats should carry design
information and be subject to periodic inspection

6. JSA FOR crane operation
Name of the Site :
Date of Preparation :
JSA Preparation :
13) When timber packing is utilized, it should be in a ‘pigsty
‘packing
14) Arrangement ‘Rule of Thumb’ formulae and calculations
should be observed;
15) Area (m2) = 0.65 x (Cm + L)
-------------
V
Cm = Total mass of crane (KN)
L = Total mass of load (KN)
V = maximum permissible bearing pressure of soil (kpa
6) Attaching Fly
or Pin
Jib to Crane
Working at heights/falling 1) Follow W/H permit use appropriate attachment point & safety
harness when walking along crane boom
2) Use an EWP or ladder for this task & follow safe work
practices

7. JSA FOR crane operation
Name of the Site :
Date of Preparation :
JSA Preparation :
7) Position
counterweight
truck
in an easily
accessible
spot for
the crane to
load its
counterweights
Position
counterweight truck
in an easily
accessible spot for
the crane to load its
counterweights
1) Plant to be positioned in area clear of obstruction. Roads
2) Traffic control in place if required
3) Once crane is elevated and level, a trial operation should be
completed by the operator; this may include
4) Bluffing boom to high angle, and slewing 360 degrees with
spotter in position – purpose to review tail swing and
outrigger packing suitability
5) Executing ‘dry-run’ where load is required to be picked up
and placed – Purpose to ensure crane is capable of task and
set required limits
8) Re-assessing
Situation
throughout
job
Changes in weather
conditions
Changes in operators
Changes in ground suitability
1) Continual safe operation can be aided by periodic inspection
throughout the project of the following;
2) Outrigger Jacks – Leaking oil/retraction of shaft
3) Outrigger Mats – excessive settlement and/or sinking into
ground; i.e., loadings increasing beyond estimated capacity
of ground – such as unknown back-filling
4) Outrigger Floats – Cracking or critical damage
5) Evidence of water content in ground
6) Should requirements change during operation, then crew
shall re-assess and review crane capacity and wider
environment to ensure revised work practice is within limits
and safe to continue operation

8. JSA FOR crane operation
Name of the Site :
Date of Preparation :
JSA Preparation :
9) 10.Packing up
and/or
leaving crane
onsite
Unauthorised person access
crane site
Damage to crane
Injury to public
1) Upon completion of project, or specific stage the crane
2) equipment and site shall be left in a secure and safe manner
3) If the crane is to be left onsite;
4) Retract Boom, remove keys from the ignition and secure/lock
5) Outriggers should be inspected prior to next use
6) Barricading should remain in place around the crane and any
work area deemed necessary
10) Packing up and
cleaning up
work site
Trip hazards
Manual handling injuries
Crush & Pinch injuries
Equipment damage
Counterweights coming off
the back of the truck
Crush & pinch injuries
Falls
1) Use correct manual handling techniques
2) Wear appropriate PPE
3) Rubbish to be placed in bins
4) Tools & Equipment to be packed
5) Lifting gear packed
6) Timbers packed
7) Pads loaded
8) Make certain counterweights are stacked on rubber mats and
correctly tied down for trip
9) Guide counterweights onto the truck tray with taglines
10) Where possible use EWP or Platform Ladder Access
otherwise be cautious of footing

9. JSA FOR crane operation
Name of the Site :
Date of Preparation :
JSA Preparation :
11) Exit site and
return
to Depot
Overhead Powerlines
Collision with
people/personnel and other
vehicles/plant when exiting
site
Counterweights sliding off
during travel
Traffic Accident
1) Crane boom to be down when travelling under power lines
2) Maintain site speed limit when exiting work site
3) Communicate with other vehicles onsite is necessary
4) Observe road rules and take into consideration drivers and
riders who don’t understand the nature of cranes and trucks.

10. CHANGING CONDITIONS & EMERGENCY PROCEDURE: Stop Work, Switch off equipment, Supervisor Direct Personnel to Nearest and Safety Muster Point considering
wind direction. Supervisor accounts for all workers. In case of emergency contact 911 / 02-425-0911
Job Safety Analysis
PROJECT TITTLE
Company:
Risk Assessment No: NEW REVISED √ PAGE NO. 1 of 6
Type of Job Being Analyzed Risk Assessment on Lifting Works
Department/Section Originate JSA
Risk Assessment
Team
JOB Performers
Additional approvals (Determine by Job Supervisor in Correlation with HSE Manager) GENERAL JOB REQUIREMENTS: TBM & PPE
Company Representative
Name Signature Date 1. Pre task tool box meeting everyday.
2. Personal Protective Equipment
2.1 Safety Shoes with steel toe.
2.2 Safety glasses
2.3 Hard hat
2.4 Hand gloves
2.5 Cover all to workers
2.6 Full body harness on working at heights
2.7 Chin strap for helmets
2.8 Appropriate mask or respirators
GS C

11. Job Safety Analysis on Lifting Works
Task / Activities Initial Risk
Initial Risk
Rating Control Measures Responsible
Residual
Risk
Rating
H M L H M L
Doc. No. REV. A Page 2 of 4
1. Work permit
Prior to commencing all
works, a work permit is
required.
· Check safety condition of whole area
for electrical exposure
-Slip, trip, fall during site inspection.
-Moving machineries.
L
• Safe Work Permit and other pertinent documents shall
be secured before any works commence.
• Pre-start meeting shall be discussed during daily
toolbox meeting before work commence.
• Equipment and tool inspection must be carried out.
• Concerned supervisor / foreman to prepare required
safe work plan / permit one day in advance.
• Joint Visit of Permit Issuer, Permit Receiver, Supervisor
and HSE Officer should be conducted before issuing
the Work Permit.
• Supervisor / foreman and safety officer to supervise
and monitor the activity respectively
Supervisor
Permit Issuer
Permit Receiver
HSE Officer L
2. Manpower
mobilization
-Lack of hazard recognition and
awareness of the new workers.
- Incompetent and inexperience
workers
-Lack of training
L
• Hire competent workers.
• Safety induction and training.
• Toolbox meeting before work
• All workers shall be issued with basic PPE and must
wear them on site at all time
• Proper supervision and safety coverage
• Initial gas testing should be conducted
Work Supervisor
HSE Officer
L
3. Equipment
mobilization &
Usage of tools &
equipment.
-Injury of workers (cutting, pinch points,
caught in between, struck by flying
objects, etc.)
- Ergonomics and manual handling.
- Moving machineries.
L
• Inspect before use for qualification.
• Defective equip or tool shall not be used.
• Regularly check and maintenance.
• Implementation of color coding system,
• Ensure competent workers with necessary training
• Proper usage of PPE.
• Following proper procedure on tools & equipment
usage.
• Proper supervision and safety coverage.
Work Supervisor
HSE Officer
L

12. Job Safety Analysis on Lifting Works
Task / Activities Initial Risk
Initial Risk
Rating Control Measures Responsible
Residual
Risk
Rating
H M L H M L
Doc. No. REV. A Page 3 of 4
4. Transportation of
materials
Fatality or serious injury
-Collision with other vehicles & other
properties
H
• The driver or operator shall be trained or certified for
competence. Third Party Certificate or TUV license if
necessary.
• The flagmen shall be stationed when vehicles reversing
• Follow site traffic rule, not overload, shortcut or driving
over speed limit of 20km/h.
• Ensure to follow Defensive Driving Safety to all drivers and
operators.
• The equipment, tools or materials on vehicle shall be
properly fixed.
• Regularly inspect and maintenance.
• Ensure to follow Defensive Driving Safety to all drivers
and operators.
Work Supervisor
HSE Officer
M
5. Unpacking
-unloading and
arrangement of
materials.
-Hand or foot injury (slip, trip & fall
hazard)
-Ergonomics and manual handling.
L
• Properly wear correct PPE, including safety gloves and
steel-toed shoes.
• Handle with care and good position. Proper body
positioning while work execution.
• Proper coordination with fellow workers.
• Proper supervision and safety coverage.
Work Supervisor
HSE Officer
L
6. Lifting, incl. loading
and unloading
-Personal Injury or Equipment Failure
-Tumbling of the crane.
-Collision of crane to powerlines & other
properties.
-Falling of the crane load to workers &
other properties.
-Strong winds & abnormal weather
conditions.
-Working or passing of workers to
suspended load.
H
• Check all the equipment or rigging devices to ensure
good performance.
• Set the barriers around operating area and assign the
watchman to keep non-related persons away.
• The equipment operator and riggers shall be qualified
and certified for competence. (Should have 3rd
Party
Certification).
• Riggers should have designated reflective vest &
whistle.
• Operate as per the lift instruction and load chart.
• Load shall be controlled with taglines during hoisting.
• Only rigging devices (sling, chain block, etc.) of correct
capacity shall be used for hoisting.
• Ground must be even and compacted where the crane is
to be positioned.
• Ensure that the outriggers are fully extended prior to lift.
• Ensure to use proper outrigger pads and proper size.
Work Supervisor
HSE Officer
Rigger
Operator
M

13. Job Safety Analysis on Lifting Works
Task / Activities Initial Risk
Initial Risk
Rating Control Measures Responsible
Residual
Risk
Rating
H M L H M L
Doc. No. REV. A Page 4 of 4
Risk Assessment Matrix
Severity
5 5 10 15 20 25
4 4 8 12 16 20
3 3 6 9 12 15
2 2 4 6 8 10
1 1 2 3 4 5
Risk Rating
1 2 3 4 5
Likelihood
• Proper lifting signage must be in place.
• Ensure to have lifting plans in all critical lifts activities.
• No operation of crane if the wind speed exceeds 32kph
or refers to manufacturer’s specification.
• No working or passing to the suspended load.
• Ensure proper illumination when working at night works.
• Beacon lights should be turned on at all times during
operation.
Please Refer Below for Risk Assessment Rating:
Risk Assessment Table
Likelihood Severity
1. Highly improbable 1. Minor injury, no time off
2. Remotely possible but
known to occur 2. Injury resulting in up to 3 days off
3. Infrequent 3. Injury resulting in 3 or more days off
4. Occasional 4. Major disability injury
5. Frequent and Regular 5. Fatality
Likelihood X Severity = Risk Rating
Likelihood X
Severity Result
Equivalent
Rating
15 to 25 High Risk H
8 to 14 Medium Risk M
1 to 7 Low Risk L