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Ceramic Glazes: Theory and
         Practice
        Bryant Hudson
        May 21, 2009
Goals
•   Better understand how glazes work
•   Become familiar with glaze compositions
•   Become familiar with glaze ingredients
•   Learn how to mix glazes
•   Learn how to compare glazes
•   Understand oxidation and reduction firing

• Look at the Firehouse Studio glazes in detail
What is a Glaze ?
• Glass that sticks to pottery
• Glazes are mostly Silica
• Pure Silica melts at 3100F
• Add Sodium and Calcium to
  lower melting point (fluxes)
• Add Aluminum to increase
  the viscosity
Periodic Table of the Elements




             Lots of elements to consider

  We want to work with common inexpensive materials
             Low hazard and non-volatile
Elements we use in the
current set of studio glazes




Of course everything is combined with Oxygen
Alkali Metals
Strong fluxes active at all temperatures


    Lithium Carbonate       (toxic)

    Na Feldspar – F4 feldspar
    Nepheline syenite
    Sodium Carbonate – Soda Ash (soluble, toxic)

    Potassium Feldspar – Custer Feldspar
Alkaline Earth Metals and Zinc
  Strong fluxes active at higher temperature

       Magnesium Calcium Carbonate – Dolomite
       Magnesium Silicate – Talc
       Magnesium Carbonate
       Calcium Carbonate – Whiting

       Strontium Carbonate
       Strontium Oxide

       Zinc Oxide
Non-metals and Aluminum
These elements go into the basic glass network

         Gerstley Borate
         Borax
         Clays
         Feldspars
         Silicon dioxide – Quartz, Flint
         Clays
         Feldspars

         Calcium Phosphate – Bone Ash
Transition Metals - COLOR
    Chromium Oxide          (toxic)
    Iron Chromate           (toxic)

    Iron Oxide (Fe2O3 – red, Fe3O4 –black)


    Copper Carbonate        (toxic)


    Cobalt Carbonate        (toxic)
Opacifiers to decrease glaze
       transparency

   Titanium Dioxide – Rutile (>85% TiO2)

   Zirconium Silicate – Zircopax, Ultrox




   Tin Oxide
17 Glazes from 18 Oxides derived from
        27 different materials
                    Al2O3     Bentonite
3D BLACK                      Black Iron Oxide
TOMATO RED          B2O3      Bone Ash
                    CaO       Borax
BOB'S BLUE MATT               Chrome Oxide
                    CoO       Cobalt Carbonate
BRINGLE'S GREEN               Copper Carbonate
                    Cr2O3
BUTTERMILK                    Custer Feldspar
                    CuO       Dolomite
DEPENDABLE RED      FeO       EPK Kaolin
                              F-4 Feldspar
GAIL'S WHITE        K2O       Ferro 3134
LAURA'S TURQUOISE   Li2O      Gerstley Borate
                              Lithium Carbonate
MYSTERY BLUE        MgO       Magnesium Carbonate
                    Na2O      Nepheline Syenite
PIER BLACK                    OM-4 Ball Clay
RACHEL'S BLUE       P2O5      Red Iron Oxide
                    SiO2      Rutile
RUTILE                        Silica
                    SnO2      Strontium Carbonate
SEAFOAM                       Talc
                    SrO
SPECKLED LAVENDER             Tenn #10 Ball Clay
                    TiO2      Tin Oxide
TENMOKU             ZnO       Ultrox (Zircopax)
                              Whiting
WOO BROWN TO BLUE   ZrO2      Zinc Oxide
YELLOW SALT
Clays                       Bentonite
                             EPK (Kaolin)
Primary source of           OM-4 Ball Clay
   Aluminum             Tennessee #10 Ball Clay


Feldspars                  Custer Feldspar
                            F-4 Feldspar
Primary source of Li,     Nepheline Syenite
Na, and K, and also         Spodumene
 provide Silica and
    Aluminum
Soda Ash
    Fluxes               Lithium Carbonate
                        Strontium Carbonate
                          Strontium Oxide
  Sources of Lithium,   Magnesium Carbonate
 Sodium, Magnesium,           Dolomite
Calcium and Strontium           Talc
                               Whiting
Borax
Glass makers                 Ferro 3134
   Sources of Boron,       Gerstley Borate
      Silica and                Silica
     Phosphorus               Bone Ash


                                 Rutile
 Opacifiers                    Tin Oxide
  Sources of Titanium,        Zinc Oxide
 Tin, Zinc and Zirconium   Ultrox (Zircopax)
Chrome Oxide
Colorants   Cobalt Carbonate
            Copper Carbonate
              Red Iron Oxide
             Black Iron Oxide
Carbonates vs. Oxides or Silicates
• Carbonates                    • Oxides or Silicates
   – Easier to make fine           – Can be coarse and heavy
     powders                         and hard to disperse
   – Lower density and easier      – No gas production
     to suspend in glaze           – Less toxic because they
   – Produce large amounts           are harder to absorb
     of CO2 – bubbles              – Higher density means
   – Generally more toxic            less material required


         Cobalt Carbonate vs. Cobalt Oxide
Calcium Carbonate (whiting) vs. Wollastonite (CaSiO4)
Some of these compounds are toxic

   Lithium , Copper, Cobalt and Chromium
           are elements of concern


 Eat a spoonful of these and you will get sick or die

  We need small amounts in our diet to be healthy
  (1mg/d Li, 2mg/d Cu, 0.1 mg/d Co, 10mg/d Cr)
Chronic inhalation of dust
• Regular inhalation of fine silica dust causes long term
  health problems

• Fine silica powder is a mainstay of both clays and
  glazes


     • This is the number one health
            concern in the studio
Keep Dust Levels Low !
•   Clean up drips and spills
•   Don’t dry sweep
•   Don’t dry sand inside the studio
•   If you have an apron, wash it regularly
•   If you have a towel, keep it damp, wash it
•   Transfer large bags of powder outside
•   …
Material Properties
                       CAS #       density   solubility LD50         dust     health
                                   g/cm3     g/L H2O mg/kg (rat)    hazard    NFPA

Bentonite              1302-78-9    2.5         0          na       serious     2
Black Iron Oxide       1317-61-9    5.2         0       20000      nuisance     0
Bone Ash               1306-06-5    3.1         0       10000      nuisance     0
Borax                  1330-43-4    2.4        25        2400      moderate     1
Chrome Oxide           1308-38-9    5.2         0       10000       serious     2
Cobalt Carbonate      12602-23-2    4.1         0         640       serious     2
Copper Carbonate      12069-69-1    4.0         0        1350      nuisance     1
Custer Feldspar       68476-25-5    2.6         0          na       serious     1
Dolomite              16389-88-1    2.8         0        6450      nuisance     1
EPK Kaolin             1332-58-7    2.7         0          na       serious     2
F-4 Feldspar          68476-25-5    2.6         0          na       serious     1
Ferro Frit 3134       65997-18-4    2.0         0          na      moderate     1
Gerstley Borate       12046-09-2    2.4         5       >5000      nuisance     0
Lithium Carbonate       554-13-2    2.1        13         525       serious     2
Magnesium Carbonate     546-93-0    3.0         0          na      nuisance     1
CAS #      density   solubility LD50            dust     health
                                               g/cm3     g/L H2O mg/kg (rat)       hazard    NFPA

Nepheline Syenite                 37244-96-5     2.6        0           na       nuisance      0
OM-4 Ball Clay                     1332-58-7     2.5        0           na        serious      2
Red Iron Oxide                     1309-37-1     5.2        0         20000      nuisance      1
Rutile                             1317-80-2     4.1        0           na       nuisance      0
Silica                            14808-60-7     2.7        0           na        serious      2
Soda Ash (sodium carbonate)         497-19-8     2.5       300         4090      moderate      2
Strontium Carbonate                1633-05-2     3.5        0         >2000      nuisance      1
Talc                              14807-96-6     2.6        0           na       moderate      1
Tenn #10 Ball Clay                 1332-58-7     2.5        0           na        serious      2
Tin Oxide                          1332-29-2     7.0        0         20000       serious      2
Ultrox (Zircopax)                 14940-68-2     4.7        0           na        serious      1
Whiting (calcium carbonate)         471-34-1     2.8        0          6450      nuisance      1
Wollastine                        13983-17-0     2.8        0           na       nuisance      0
Zinc Oxide                         1314-13-2     5.6        0           na       nuisance      0


CAS # - universal database number
LD50 (rat) – 50% of rats will die if the consume this much material
NFPA Health – 0 nontoxic, 1 slightly toxic, 2 moderately toxic, 3 highly toxic, 4 extremely toxic
Useful Information

• http://digitalfire.com/4sight/material/
Melting Mixtures
• Many of the glaze
  compounds melt at very
  high temperatures

• Mixtures of these
  compounds melt at
  lower temperatures
  (Eutectic = easy to melt)
A simple real-world phase diagram
The first objects in the solar
          system were ceramic
                                                             The small white
                                                              inclusions are
                                                              Ca-Al-silicates




We can study their compositions and compare to known phase
 diagrams to infer the conditions under which they formed
On an atomic scale our ingredients
             are big
• Melting begins at the
  contact points

• Our “small” particles are
  still tens of thousands of
  atoms wide

• This affects how the
  glaze melts
Kilns
Electric                        Gas or Wood
• Oxygen atmosphere             • Combustion gas atmosphere
• Precise temperature           • Moderate temperature
  control                         control
• Generally below 2250F         • Routine operation to 2350F
  (cone 6) to increase
  filament life but can go to     (cone 10)
  cone 10                       • Capable of producing
                                  reduction atmosphere

• Reduction difficult           • Difficult to control
Combustion
• CH4 + 2O2       CO2 + 2H2O       (890 J/mole)
  – All the oxygen is consumed
  – Maximum heat production


• CH4 + O2        CO + H2 + H2O (36 J/mole)
  – Not enough oxygen for complete combustion
  – Most of the fuel energy escapes
  – Large amount of carbon monoxide produced
There are many possibilities

• CH4 +yO2     aCO2 + bCO +cH2 + dH2O + eC
• Even molecules like CH3OH (methanol)

• Details matter - burner geometry, kiln size

• Gas kilns differ greatly
Why care about reduction ?
• CO + 2CuO       Cu2O + CO2

• Color changes in the
  transition metal colorants
Timing in the firing matters

• Before the glaze melts, the glaze and clay are
  porous and interact with the kiln atmosphere

• Once the glaze melts, the interaction with the
  kiln atmosphere takes place by diffusion –
  much slower
Timing in cooling matters
• Once the burners are off, the atmosphere
  suddenly changes to being oxygen rich
• As the glaze cools, some liquids or solids by
  come out of solution
• Crystal formation is critical to copper red
  glazes
• Crystal formation and phase separation give
  rise to many of the effects we like
Safety in firing the gas kiln
• Carbon Monoxide – very toxic
• You can hurt your eyes looking in the kiln
• Volatile compounds
   – organic, sulfurous, metallic compounds


Gases coming from the kiln, especially during reduction
are dangerous. Stay away from the kiln during firing.
Beware of the possibility of kiln exhaust entering the
studio
Evaluating Glaze Compositions
• Lots of different ingredients bring in some of
  the same oxides and it can be hard to
  compare glaze recipes

• We need to be able to transform glaze recipes
  into lists of basic oxides

• Instead of using weights, it is useful to
  calculate relative number of molecules
Calculating Molecular Fractions
• Need to know the composition of each ingredient and what
  disappears during firing

    Custer Feldspar       OM #4 Ball Clay       Calcium Carbonate
                                                (whiting)
    CaO    0.30           CaO    0.30
    K2O   10.28           K2O    1.00           CaO    56.10
    Na2O   2.91           MgO    0.40
    Al2O3 17.35           Na2O   0.30           LOI    43.90
    SiO2  69.00           TiO2   1.20
    Fe2O3 0.12            Al2O3 27.90
                          SiO2  55.20
    LOI      0.04         Fe2O3  1.10

                          LOI     12.60

    Values are weight %                     LOI = Loss On Ignition
Add pieces and normalize
            A recipe for a simple clear glaze

                      70%      10%       20%

Oxide    Mole wt. Custer F. OM4 BC    Whiting weight   moles    mole %

  CaO       56.1       0.3      0.3      56.1   11.5   0.2043    14.8%
  K2O       94.2      10.3      1.0              7.3   0.0775     5.6%
 MgO        40.3       2.9      0.4              2.1   0.0515     3.7%
 Na2O       62.0                0.3              0.0   0.0005     0.0%
  TiO2      80.1                1.2              0.1   0.0015     0.1%
Al2O3      101.9      17.4     27.9             14.9   0.1466    10.6%
  SiO2      60.0      69.0     55.2             53.8   0.8970    65.0%
Fe2O3      159.7       0.1      1.1              0.2   0.0012     0.1%
Seger Unity Formula
   Seger Formula: Normalize the mole % values to the sum of the fluxes

Oxide     Mole %       Seger               Oxide       Mole %        Seger

 CaO       0.1480       0.61             SiO2           0.6500      2.678
 K2O       0.0561       0.23             Al2O3          0.1062      0.438
 MgO       0.0373       0.15             TiO2           0.0011      0.004
 Na2O      0.0004       0.00
Fe2O3      0.0009       0.00

 sum       0.2427

  The Seger formula for a cone 6 cone has SiO2 = 6,
  a cone 7 cone has SiO2 = 7…
Mixing Glazes
• Read and understand the recipe
• Check to see if you have the ingredients
• Equipment:
  – A scale to weigh materials
  – Containers to weigh materials and mix materials
  – Sieves to do the final mixing
  – Graduated cylinder and funnel to measure specific
    gravity
  – Protective equipment, dusk mask, gloves …
What I do to mix a glaze
1) Start with 0.5 liter of water per 1000g of dry material
2) Start with the hard to mix materials first
   1)   Bentonite, ball clay, EPK
3) Mix each ingredient as you add it
4) Add water to bring the specific gravity close to the
   correct value so the glaze isn’t too thick but still needs a
   little more water
5) Take notes (and keep them) of what you did
6) Take a break (30 min – a day) for material to hydrate – it
   will be easier to sieve and mix
What I do to mix a glaze
7) Spend several minutes with the drill mixer to thoroughly
   mix the glaze
8) Sieve the glaze a couple time (80 mesh, check recipe)
9) Check the specific gravity and add water to bring it to
   the correct value (about 1.6 – check recipe)
10) Check the thickness (viscosity). Test how it coats a
    piece of bisque pottery (want about 1mm)
11) If the glaze is thin, add epsom salt (MgSO4)
    (20g/10000g glaze) at a time until the glaze is thickened
    – no more than 100g/10000g total
12) Clean up the mess
Measuring Specific Gravity

• Specific gravity is the measured density
  divided by the density of water

• Weigh 100 ml of glaze and divide the weight
  by 100

• Measuring specific gravity is the best way to
  know how much water to add
Glaze Flocculation
• Glazes are complex liquids – a suspension of fine particles
• Clay particles have interesting surface properties and
  depending on what’s dissolved in the glaze, they will stick
  together
• Dissolved Ca and Mg will cause glazes containing clay to
  flocculated
• A flocculated glaze works well for dipping application
• If a glaze doesn’t contain much clay, bentonite can be
  added (1-2%)
• Some glazes will de-flocculate over time due to materials
  going into solution. Add small amounts of epsom salt
  (MgSO4) to re-flocculate the glaze
Glaze Flocculation
• http://www.claytimes.com/articles/glazeadjusting.html

• Adjusting Glazes for Application by Pete
  Pinnell, From the March/April and May/June
  1998 issues of Clay Times
Measuring Glaze Thickness
• Applying glaze at the proper thickness is
  important
• Know the glaze and measure the thickness

Use a razor blade to scrape a 90 degree
  scratch in the glaze. The width at the
 top is twice the thickness of the glaze
Summary of Glazes
                    SiO2 Al2O3 B2O3 P2O3 TiO2 SnO2 ZrO2 Li2O                 K2O Na2O CaO MgO            SrO    ZnO Cr2O3 CoO       CuO     FeO

3D BLACK            0.75   0.07                                              0.01   0.03   0.08                             0.004           0.05
TOMATO RED          0.65   0.08          0.02                                0.02   0.03   0.08   0.05                                      0.06
BOB'S BLUE MATT     0.60   0.12                                              0.02   0.07   0.01          0.17                       0.013
BRINGLE'S GREEN     0.51   0.09                 0.01                         0.04   0.02   0.06          0.13   0.10                0.033 0.01
BUTTERMILK          0.65   0.05   0.03                         0.03          0.02   0.01   0.11   0.09
DEPENDABLE RED      0.65   0.07   0.02                 0.005                 0.02   0.04   0.12   0.02          0.04                0.004
GAIL'S WHITE        0.67   0.12                                0.02          0.04   0.02   0.04   0.08
LAURA'S TURQUOISE   0.51   0.11                 0.03                         0.02   0.01   0.30                             0.002 0.020
MYSTERY BLUE        0.71   0.07                 0.03                         0.03   0.01   0.14                                   0.006
PIER BLACK          0.50   0.12   0.01                                       0.04   0.02   0.14   0.08                 0.02 0.042       0.03
RACHEL'S BLUE       0.69   0.07   0.04                                       0.03   0.03   0.13                             0.007
RUTILE              0.63   0.08                 0.07                         0.02   0.01   0.14   0.05
SEAFOAM             0.70   0.07                 0.03                         0.03   0.01   0.14                                     0.022
SPECKLED LAVENDER   0.67   0.06   0.02                 0.005          0.02   0.04   0.03   0.12          0.01   0.03        0.003 0.003
TENMOKU             0.68   0.07                                              0.03   0.01   0.12                                             0.08
WOO BROWN TO BLUE   0.70   0.07                 0.03                         0.03   0.01   0.12                                             0.03
YELLOW SALT         0.54   0.11                                0.06          0.02   0.07   0.09   0.07                                      0.04




                                                Values are mole %
Seger    Mol%
     3D Black
3D BLACK FH               KNO
                          CaO
                                  0.239
                                  0.457
                                           4.42%
                                           8.44%
Silica             37.0   Al2O3   0.372    6.87%
F-4 Feldspar       44.0   SiO2    4.043   74.65%
Whiting            12.0   TiO2    0.001    0.02%
EPK Kaolin          7.0   K2O     0.062    1.14%
                          Na2O    0.178    3.28%
Red Iron Oxide      6.4
                          CoO     0.034    0.43%
Cobalt Carbonate    0.8
                          FeO     0.280    5.18%
Seger    Mol%
      Tomato Red
TOMATO RED FH                 KNO
                              CaO
                                      0.206
                                      0.325
                                               5.19%
                                               8.21%
                              MgO     0.215    5.43%
F-4 Feldspar          48.22   Al2O3   0.311    7.85%
Silica                25.89   P2O5    0.092    2.31%
                              SiO2     2.56   64.59%
EPK Kaolin             7.14   TiO2    0.001    0.02%
Magnesium Carbonate    7.14   K2O     0.074    1.87%
Bone Ash              11.61   Na2O    0.132    3.33%
                              FeO     0.254    6.40%
Black Iron Oxide       7.14
Seger    Mol%
 Bob’s Blue Matt
BOB'S BLUE MATT FH
                           KNO
                           CaO
                                   0.316
                                   0.021
                                            9.01%
                                            0.59%
                           MgO     0.009    0.25%
                           SrO     0.607   17.28%
Nepheline Syenite     53   Al2O3   0.410   11.68%
Tenn #10 Ball Clay     7   SiO2    2.097   59.74%
Silica                 8   TiO2    0.004    0.10%
Strontium Carbonate   32   K2O     0.078    2.22%
                           Na2O    0.239    6.79%
Bentonite              2
                           CuO     0.045    1.29%
Copper Carbonate       2   FeO     0.002    0.07%
Bringle’s Green            KNO
                                     Seger
                                     0.145
                                             Mol%
                                              5.7%
                             CaO     0.147    5.8%
Custer Feldspar       45.0   MgO     0.003    0.1%
Whiting                7.0   ZnO     0.248    9.8%
OM-4 Ball Clay        13.0   SrO     0.341   13.5%
                             Al2O3   0.222    8.8%
Strontium Carbonate   25.0   SiO2    1.286   50.7%
Zinc Oxide            10.0   TiO2    0.029    1.2%
Copper Carbonate       5.0   K2O     0.100    4.0%
Rutile                 1.0   Na2O    0.045    1.8%
Red Iron Oxide        1.25   CuO     0.082    1.4%
Seger   Mol%
 Buttermilk               KNO
                          CaO
                                   0.15
                                   0.47
                                           3.5%
                                          11.3%
                          MgO      0.39    9.3%
Gerstley Borate    9.63   Al2O3    0.20    4.9%
Dolomite           6.23   B2O3     0.12    2.9%
Whiting            8.25   SiO2     2.69   64.9%
                          ZrO2     0.13    3.2%
Custer Feldspar   26.88
                          TiO2     0.00    0.0%
EPK Kaolin         6.23   K2O      0.09    2.1%
Talc              12.38   Na2O     0.06    1.4%
Silica            22.11
Zircopax           8.25
Seger   Mol%
Dependable Red            KNO
                          CaO
                                  0.249
                                  0.503
                                           6.1%
                                          12.4%
Zinc Oxide          4.5   MgO     0.077    1.9%
                          ZnO     0.153    3.8%
Talc                3.5
                          Al2O3   0.302    7.5%
Whiting            13.0   B2O3    0.100    2.5%
Ferro 3134         10.8   SiO2    2.637   65.0%
F4 Feldspar        45.5   TiO2    0.001    0.0%
EPK Kaolin          5.2   K2O     0.067    1.7%
Silica             16.0   Na2O    0.182    4.5%
Bentonite           1.5   CuO     0.015    0.4%
Tin Oxide           1.0
Copper Carbonate    0.7
KNO     0.335    6.4%
Gail’s White             CaO
                         MgO
                                 0.224
                                 0.436
                                          4.3%
                                          8.3%
                         Al2O3   0.627   12.0%
Custer Feldspar   57.1   SiO2    3.496   66.9%
EPK Kaolin        19.0   ZrO2    0.098    1.9%
Dolomite           9.5   TiO2    0.003    0.1%
                         K2O     0.230    4.4%
Talc               9.5   Na2O    0.105    2.0%
Zircopax           4.8
Seger   Mol%

Laura’s Turquoise          KNO
                           CaO
                                   0.083
                                   0.852
                                            2.9%
                                           29.7%
                           Al2O3   0.327   11.4%
                           SiO2    1.454   50.8%
 Whiting            38.1   TiO2    0.084    2.9%
 Custer Feldspar    23.8   K2O     0.057    2.0%
 EPK Kaolin         28.6   Na2O    0.026    0.9%
 Silica              9.5   CoO     0.005    0.2%
 Copper Carbonate    3.1   CuO     0.056    2.0%
 Cobalt Carbonate   0.25
 Rutile              2.9
Seger   Mol%
Mystery Blue            KNO
                        CaO
                                0.228
                                0.738
                                         4.3%
                                        13.8%
                        Al2O3   0.382    7.2%
EPK Kaolin         10   SiO2    3.780   70.7%
Whiting            20   TiO2    0.185    3.5%
Silica             30   K2O     0.157    2.9%
Custer Feldspar    40   Na2O    0.071    1.3%
                        CuO     0.030    0.6%
Rutile              4
Copper Carbonate    1
KNO     0.157    5.5%
                          CaO     0.402   14.1%

Pier Black                MgO
                          Al2O3
                                  0.226
                                  0.339
                                           7.9%
                                          11.9%
                          B2O3    0.030    1.1%
Custer Feldspar    42.7   SiO2    1.430   50.2%
EPK Kaolin         23.6   TiO2    0.002    0.1%
                          K2O     0.105    3.7%
Dolomite           23.6   Na2O    0.052    1.8%
Whiting             4.7   CoO     0.119    4.2%
Borax               5.4   FeO     0.094    3.4%
                          Cr2O3   0.048    1.7%
Cobalt Carbonate    6.6
Black Iron Oxide    3.2
Chrome Oxide        3.4
Seger   Mol%
Rachel’s Blue             KNO
                          CaO
                                  0.302
                                  0.650
                                           5.9%
                                          12.7%
                          MgO     0.006    0.1%
                          Al2O3   0.369    7.2%
Custer Feldspar      35
                          B2O3    0.200    3.9%
OM-4 Ball Clay       17   SiO2    3.557   69.3%
Whiting              12   TiO2    0.009    0.2%
Silica               19   K2O     0.140    2.7%
                          Na2O    0.162    3.2%
Ferro 3134           17   CoO     0.037    0.7%
Cobalt Carbonate   1.25
Seger   Mol%
    Rutile               KNO
                         CaO
                                 0.148
                                 0.622
                                          3.2%
                                         13.5%
                         MgO     0.226    4.9%
Dolomite          15.8   Al2O3   0.370    8.0%
Custer Feldspar   30.0   SiO2    2.906   63.2%
Whiting           10.1   TiO2    0.321    7.0%
EPK Kaolin        17.8   K2O     0.102    2.2%
Silica            26.3   Na2O    0.046    1.0%
Rutile             8.0
Seger   Mol%

 Seafoam                KNO
                        CaO
                                0.210
                                0.678
                                         4.2%
                                        13.6%
                        Al2O3   0.351    7.0%
Custer Feldspar    40   SiO2    3.471   69.5%
Silica             30   TiO2    0.170    3.4%
Whiting            20   K2O     0.144    2.9%
EPK Kaolin         10   Na2O    0.066    1.3%
Rutile              4   CuO     0.109    2.2%
Copper Carbonate    4
Seger   Mol%

Speckled Lavender             KNO
                              CaO
                                      0.251
                                      0.464
                                               6.3%
                                              11.6%
                              MgO     0.002    0.1%
                              ZnO     0.136    3.4%
 Zinc Oxide             4.0
                              Li2O    0.075    1.9%
 Lithium Carbonate      2.0   SrO     0.056    1.4%
 Whiting               14.0   Al2O3   0.239    6.0%
 Ferro 3134             7.0   B2O3    0.064    1.6%
 Silica                20.0   SiO2    2.685   67.0%
                              K2O     0.150    3.8%
 Custer Feldspar       50.0
                              Na2O    0.101    2.5%
 Strontium Carbonate    3.0   CuO     0.013    0.3%
 Bentonite              1.0   SnO2    0.018   0.46%
 Tin Oxide              1.0
 Copper Carbonate       0.6
Seger   Mol%
Tenmoku                  KNO     0.180    4.4%
                         CaO     0.491   12.1%
                         Al2O3   0.296    7.3%
Custer Feldspar   43.4
                         SiO2    2.764   68.1%
EPK Kaolin        10.3   TiO2    0.001    0.0%
Whiting           18.3   K2O     0.124    3.0%
Silica            28.0   Na2O    0.056    1.4%
Red Iron Oxide     9.8   FeO     0.329    8.1%
Seger   Mol%

Woo Brown to Blue         KNO
                          CaO
                                  0.223
                                  0.603
                                           4.5%
                                          12.1%
                          MgO     0.004    0.1%
 Whiting           18.0   Al2O3   0.348    7.0%
 Custer Feldspar   42.0   SiO2    3.465   69.5%
                          TiO2    0.172    3.5%
 OM-4 Ball Clay    13.0
                          K2O     0.154    3.1%
 Silica            27.0
                          Na2O    0.069    1.4%
 Red Iron Oxide     4.0   FeO     0.170    3.4%
 Rutile             4.0
Seger   Mol%

Yellow Salt                     KNO
                                CaO
                                        0.322
                                        0.318
                                                 9.3%
                                                 9.2%
                                MgO     0.233    6.7%
                                Al2O3   0.383   11.1%
 Nepheline Syenite 200   61.0   SiO2    1.875   54.1%
 Dolomite                20.0   ZrO2    0.206    5.9%
 OM-4 Ball Clay           4.0   TiO2    0.002    0.0%
                                K2O     0.078    2.3%
 Zircopax                15.0
                                Na2O    0.244    7.0%
 Bentonite                1.0   FeO     0.127    3.7%
 Red Iron Oxide           4.0
SiO2 Al2O3 B2O3 ZrO2 K2O Na2O CaO MgO                   FeO

GAIL'S WHITE   0.67   0.12          0.02   0.04   0.02   0.04   0.08
BUTTERMILK     0.65   0.05   0.03   0.03   0.02   0.01   0.11   0.09
YELLOW SALT    0.54   0.11          0.06   0.02   0.07   0.09   0.07   0.04
SiO2 Al2O3 B2O3 P2O3 TiO2          K2O Na2O CaO MgO Cr2O3 CoO             FeO

3D BLACK            0.75   0.07                        0.01   0.03   0.08               0.004 0.05
WOO BROWN TO BLUE   0.70   0.07                 0.03   0.03   0.01   0.12                     0.03
TENMOKU             0.68   0.07                        0.03   0.01   0.12                     0.08
TOMATO RED          0.65   0.08          0.02          0.02   0.03   0.08   0.05              0.06
PIER BLACK          0.50   0.12   0.01                 0.04   0.02   0.14   0.08   0.02 0.042 0.03
SiO2 Al2O3 TiO2      K2O Na2O CaO MgO            SrO    ZnO   CoO   CuO     FeO

MYSTERY BLUE        0.71   0.07   0.03   0.03   0.01   0.14                       0.006 0.006
SEAFOAM             0.70   0.07   0.03   0.03   0.01   0.14                             0.022
WOO BROWN TO BLUE   0.70   0.07   0.03   0.03   0.01   0.12                                     0.03
RUTILE              0.63   0.08   0.07   0.02   0.01   0.14   0.05
LAURA'S TURQUOISE   0.51   0.11   0.03   0.02   0.01   0.30                      0.002 0.020
BRINGLE'S GREEN     0.51   0.09   0.01   0.04   0.02   0.06          0.13   0.10       0.033 0.01
SiO2 Al2O3 B2O3 SnO2 Li2O       K2O Na2O CaO MgO            SrO    ZnO   CoO   CuO

DEPENDABLE RED        0.65   0.07   0.02 0.005        0.02   0.04   0.12   0.02          0.04       0.004
SPECKLED LAVENDER     0.67   0.06   0.02 0.005 0.02   0.04   0.03   0.12          0.01   0.03 0.003 0.003




                    A tiny bit of cobalt makes a big difference
Glazes Theory And Practice Bryant Hudson

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Glazes Theory And Practice Bryant Hudson

  • 1. Ceramic Glazes: Theory and Practice Bryant Hudson May 21, 2009
  • 2. Goals • Better understand how glazes work • Become familiar with glaze compositions • Become familiar with glaze ingredients • Learn how to mix glazes • Learn how to compare glazes • Understand oxidation and reduction firing • Look at the Firehouse Studio glazes in detail
  • 3. What is a Glaze ? • Glass that sticks to pottery • Glazes are mostly Silica • Pure Silica melts at 3100F • Add Sodium and Calcium to lower melting point (fluxes) • Add Aluminum to increase the viscosity
  • 4. Periodic Table of the Elements Lots of elements to consider We want to work with common inexpensive materials Low hazard and non-volatile
  • 5. Elements we use in the current set of studio glazes Of course everything is combined with Oxygen
  • 6. Alkali Metals Strong fluxes active at all temperatures Lithium Carbonate (toxic) Na Feldspar – F4 feldspar Nepheline syenite Sodium Carbonate – Soda Ash (soluble, toxic) Potassium Feldspar – Custer Feldspar
  • 7. Alkaline Earth Metals and Zinc Strong fluxes active at higher temperature Magnesium Calcium Carbonate – Dolomite Magnesium Silicate – Talc Magnesium Carbonate Calcium Carbonate – Whiting Strontium Carbonate Strontium Oxide Zinc Oxide
  • 8. Non-metals and Aluminum These elements go into the basic glass network Gerstley Borate Borax Clays Feldspars Silicon dioxide – Quartz, Flint Clays Feldspars Calcium Phosphate – Bone Ash
  • 9. Transition Metals - COLOR Chromium Oxide (toxic) Iron Chromate (toxic) Iron Oxide (Fe2O3 – red, Fe3O4 –black) Copper Carbonate (toxic) Cobalt Carbonate (toxic)
  • 10. Opacifiers to decrease glaze transparency Titanium Dioxide – Rutile (>85% TiO2) Zirconium Silicate – Zircopax, Ultrox Tin Oxide
  • 11. 17 Glazes from 18 Oxides derived from 27 different materials Al2O3 Bentonite 3D BLACK Black Iron Oxide TOMATO RED B2O3 Bone Ash CaO Borax BOB'S BLUE MATT Chrome Oxide CoO Cobalt Carbonate BRINGLE'S GREEN Copper Carbonate Cr2O3 BUTTERMILK Custer Feldspar CuO Dolomite DEPENDABLE RED FeO EPK Kaolin F-4 Feldspar GAIL'S WHITE K2O Ferro 3134 LAURA'S TURQUOISE Li2O Gerstley Borate Lithium Carbonate MYSTERY BLUE MgO Magnesium Carbonate Na2O Nepheline Syenite PIER BLACK OM-4 Ball Clay RACHEL'S BLUE P2O5 Red Iron Oxide SiO2 Rutile RUTILE Silica SnO2 Strontium Carbonate SEAFOAM Talc SrO SPECKLED LAVENDER Tenn #10 Ball Clay TiO2 Tin Oxide TENMOKU ZnO Ultrox (Zircopax) Whiting WOO BROWN TO BLUE ZrO2 Zinc Oxide YELLOW SALT
  • 12. Clays Bentonite EPK (Kaolin) Primary source of OM-4 Ball Clay Aluminum Tennessee #10 Ball Clay Feldspars Custer Feldspar F-4 Feldspar Primary source of Li, Nepheline Syenite Na, and K, and also Spodumene provide Silica and Aluminum
  • 13. Soda Ash Fluxes Lithium Carbonate Strontium Carbonate Strontium Oxide Sources of Lithium, Magnesium Carbonate Sodium, Magnesium, Dolomite Calcium and Strontium Talc Whiting
  • 14. Borax Glass makers Ferro 3134 Sources of Boron, Gerstley Borate Silica and Silica Phosphorus Bone Ash Rutile Opacifiers Tin Oxide Sources of Titanium, Zinc Oxide Tin, Zinc and Zirconium Ultrox (Zircopax)
  • 15. Chrome Oxide Colorants Cobalt Carbonate Copper Carbonate Red Iron Oxide Black Iron Oxide
  • 16. Carbonates vs. Oxides or Silicates • Carbonates • Oxides or Silicates – Easier to make fine – Can be coarse and heavy powders and hard to disperse – Lower density and easier – No gas production to suspend in glaze – Less toxic because they – Produce large amounts are harder to absorb of CO2 – bubbles – Higher density means – Generally more toxic less material required Cobalt Carbonate vs. Cobalt Oxide Calcium Carbonate (whiting) vs. Wollastonite (CaSiO4)
  • 17. Some of these compounds are toxic Lithium , Copper, Cobalt and Chromium are elements of concern Eat a spoonful of these and you will get sick or die We need small amounts in our diet to be healthy (1mg/d Li, 2mg/d Cu, 0.1 mg/d Co, 10mg/d Cr)
  • 18. Chronic inhalation of dust • Regular inhalation of fine silica dust causes long term health problems • Fine silica powder is a mainstay of both clays and glazes • This is the number one health concern in the studio
  • 19. Keep Dust Levels Low ! • Clean up drips and spills • Don’t dry sweep • Don’t dry sand inside the studio • If you have an apron, wash it regularly • If you have a towel, keep it damp, wash it • Transfer large bags of powder outside • …
  • 20. Material Properties CAS # density solubility LD50 dust health g/cm3 g/L H2O mg/kg (rat) hazard NFPA Bentonite 1302-78-9 2.5 0 na serious 2 Black Iron Oxide 1317-61-9 5.2 0 20000 nuisance 0 Bone Ash 1306-06-5 3.1 0 10000 nuisance 0 Borax 1330-43-4 2.4 25 2400 moderate 1 Chrome Oxide 1308-38-9 5.2 0 10000 serious 2 Cobalt Carbonate 12602-23-2 4.1 0 640 serious 2 Copper Carbonate 12069-69-1 4.0 0 1350 nuisance 1 Custer Feldspar 68476-25-5 2.6 0 na serious 1 Dolomite 16389-88-1 2.8 0 6450 nuisance 1 EPK Kaolin 1332-58-7 2.7 0 na serious 2 F-4 Feldspar 68476-25-5 2.6 0 na serious 1 Ferro Frit 3134 65997-18-4 2.0 0 na moderate 1 Gerstley Borate 12046-09-2 2.4 5 >5000 nuisance 0 Lithium Carbonate 554-13-2 2.1 13 525 serious 2 Magnesium Carbonate 546-93-0 3.0 0 na nuisance 1
  • 21. CAS # density solubility LD50 dust health g/cm3 g/L H2O mg/kg (rat) hazard NFPA Nepheline Syenite 37244-96-5 2.6 0 na nuisance 0 OM-4 Ball Clay 1332-58-7 2.5 0 na serious 2 Red Iron Oxide 1309-37-1 5.2 0 20000 nuisance 1 Rutile 1317-80-2 4.1 0 na nuisance 0 Silica 14808-60-7 2.7 0 na serious 2 Soda Ash (sodium carbonate) 497-19-8 2.5 300 4090 moderate 2 Strontium Carbonate 1633-05-2 3.5 0 >2000 nuisance 1 Talc 14807-96-6 2.6 0 na moderate 1 Tenn #10 Ball Clay 1332-58-7 2.5 0 na serious 2 Tin Oxide 1332-29-2 7.0 0 20000 serious 2 Ultrox (Zircopax) 14940-68-2 4.7 0 na serious 1 Whiting (calcium carbonate) 471-34-1 2.8 0 6450 nuisance 1 Wollastine 13983-17-0 2.8 0 na nuisance 0 Zinc Oxide 1314-13-2 5.6 0 na nuisance 0 CAS # - universal database number LD50 (rat) – 50% of rats will die if the consume this much material NFPA Health – 0 nontoxic, 1 slightly toxic, 2 moderately toxic, 3 highly toxic, 4 extremely toxic
  • 23. Melting Mixtures • Many of the glaze compounds melt at very high temperatures • Mixtures of these compounds melt at lower temperatures (Eutectic = easy to melt)
  • 24. A simple real-world phase diagram
  • 25. The first objects in the solar system were ceramic The small white inclusions are Ca-Al-silicates We can study their compositions and compare to known phase diagrams to infer the conditions under which they formed
  • 26. On an atomic scale our ingredients are big • Melting begins at the contact points • Our “small” particles are still tens of thousands of atoms wide • This affects how the glaze melts
  • 27. Kilns Electric Gas or Wood • Oxygen atmosphere • Combustion gas atmosphere • Precise temperature • Moderate temperature control control • Generally below 2250F • Routine operation to 2350F (cone 6) to increase filament life but can go to (cone 10) cone 10 • Capable of producing reduction atmosphere • Reduction difficult • Difficult to control
  • 28. Combustion • CH4 + 2O2 CO2 + 2H2O (890 J/mole) – All the oxygen is consumed – Maximum heat production • CH4 + O2 CO + H2 + H2O (36 J/mole) – Not enough oxygen for complete combustion – Most of the fuel energy escapes – Large amount of carbon monoxide produced
  • 29. There are many possibilities • CH4 +yO2 aCO2 + bCO +cH2 + dH2O + eC • Even molecules like CH3OH (methanol) • Details matter - burner geometry, kiln size • Gas kilns differ greatly
  • 30. Why care about reduction ? • CO + 2CuO Cu2O + CO2 • Color changes in the transition metal colorants
  • 31. Timing in the firing matters • Before the glaze melts, the glaze and clay are porous and interact with the kiln atmosphere • Once the glaze melts, the interaction with the kiln atmosphere takes place by diffusion – much slower
  • 32. Timing in cooling matters • Once the burners are off, the atmosphere suddenly changes to being oxygen rich • As the glaze cools, some liquids or solids by come out of solution • Crystal formation is critical to copper red glazes • Crystal formation and phase separation give rise to many of the effects we like
  • 33. Safety in firing the gas kiln • Carbon Monoxide – very toxic • You can hurt your eyes looking in the kiln • Volatile compounds – organic, sulfurous, metallic compounds Gases coming from the kiln, especially during reduction are dangerous. Stay away from the kiln during firing. Beware of the possibility of kiln exhaust entering the studio
  • 34. Evaluating Glaze Compositions • Lots of different ingredients bring in some of the same oxides and it can be hard to compare glaze recipes • We need to be able to transform glaze recipes into lists of basic oxides • Instead of using weights, it is useful to calculate relative number of molecules
  • 35. Calculating Molecular Fractions • Need to know the composition of each ingredient and what disappears during firing Custer Feldspar OM #4 Ball Clay Calcium Carbonate (whiting) CaO 0.30 CaO 0.30 K2O 10.28 K2O 1.00 CaO 56.10 Na2O 2.91 MgO 0.40 Al2O3 17.35 Na2O 0.30 LOI 43.90 SiO2 69.00 TiO2 1.20 Fe2O3 0.12 Al2O3 27.90 SiO2 55.20 LOI 0.04 Fe2O3 1.10 LOI 12.60 Values are weight % LOI = Loss On Ignition
  • 36. Add pieces and normalize A recipe for a simple clear glaze 70% 10% 20% Oxide Mole wt. Custer F. OM4 BC Whiting weight moles mole % CaO 56.1 0.3 0.3 56.1 11.5 0.2043 14.8% K2O 94.2 10.3 1.0 7.3 0.0775 5.6% MgO 40.3 2.9 0.4 2.1 0.0515 3.7% Na2O 62.0 0.3 0.0 0.0005 0.0% TiO2 80.1 1.2 0.1 0.0015 0.1% Al2O3 101.9 17.4 27.9 14.9 0.1466 10.6% SiO2 60.0 69.0 55.2 53.8 0.8970 65.0% Fe2O3 159.7 0.1 1.1 0.2 0.0012 0.1%
  • 37. Seger Unity Formula Seger Formula: Normalize the mole % values to the sum of the fluxes Oxide Mole % Seger Oxide Mole % Seger CaO 0.1480 0.61 SiO2 0.6500 2.678 K2O 0.0561 0.23 Al2O3 0.1062 0.438 MgO 0.0373 0.15 TiO2 0.0011 0.004 Na2O 0.0004 0.00 Fe2O3 0.0009 0.00 sum 0.2427 The Seger formula for a cone 6 cone has SiO2 = 6, a cone 7 cone has SiO2 = 7…
  • 38. Mixing Glazes • Read and understand the recipe • Check to see if you have the ingredients • Equipment: – A scale to weigh materials – Containers to weigh materials and mix materials – Sieves to do the final mixing – Graduated cylinder and funnel to measure specific gravity – Protective equipment, dusk mask, gloves …
  • 39. What I do to mix a glaze 1) Start with 0.5 liter of water per 1000g of dry material 2) Start with the hard to mix materials first 1) Bentonite, ball clay, EPK 3) Mix each ingredient as you add it 4) Add water to bring the specific gravity close to the correct value so the glaze isn’t too thick but still needs a little more water 5) Take notes (and keep them) of what you did 6) Take a break (30 min – a day) for material to hydrate – it will be easier to sieve and mix
  • 40. What I do to mix a glaze 7) Spend several minutes with the drill mixer to thoroughly mix the glaze 8) Sieve the glaze a couple time (80 mesh, check recipe) 9) Check the specific gravity and add water to bring it to the correct value (about 1.6 – check recipe) 10) Check the thickness (viscosity). Test how it coats a piece of bisque pottery (want about 1mm) 11) If the glaze is thin, add epsom salt (MgSO4) (20g/10000g glaze) at a time until the glaze is thickened – no more than 100g/10000g total 12) Clean up the mess
  • 41. Measuring Specific Gravity • Specific gravity is the measured density divided by the density of water • Weigh 100 ml of glaze and divide the weight by 100 • Measuring specific gravity is the best way to know how much water to add
  • 42.
  • 43.
  • 44. Glaze Flocculation • Glazes are complex liquids – a suspension of fine particles • Clay particles have interesting surface properties and depending on what’s dissolved in the glaze, they will stick together • Dissolved Ca and Mg will cause glazes containing clay to flocculated • A flocculated glaze works well for dipping application • If a glaze doesn’t contain much clay, bentonite can be added (1-2%) • Some glazes will de-flocculate over time due to materials going into solution. Add small amounts of epsom salt (MgSO4) to re-flocculate the glaze
  • 45. Glaze Flocculation • http://www.claytimes.com/articles/glazeadjusting.html • Adjusting Glazes for Application by Pete Pinnell, From the March/April and May/June 1998 issues of Clay Times
  • 46. Measuring Glaze Thickness • Applying glaze at the proper thickness is important • Know the glaze and measure the thickness Use a razor blade to scrape a 90 degree scratch in the glaze. The width at the top is twice the thickness of the glaze
  • 47. Summary of Glazes SiO2 Al2O3 B2O3 P2O3 TiO2 SnO2 ZrO2 Li2O K2O Na2O CaO MgO SrO ZnO Cr2O3 CoO CuO FeO 3D BLACK 0.75 0.07 0.01 0.03 0.08 0.004 0.05 TOMATO RED 0.65 0.08 0.02 0.02 0.03 0.08 0.05 0.06 BOB'S BLUE MATT 0.60 0.12 0.02 0.07 0.01 0.17 0.013 BRINGLE'S GREEN 0.51 0.09 0.01 0.04 0.02 0.06 0.13 0.10 0.033 0.01 BUTTERMILK 0.65 0.05 0.03 0.03 0.02 0.01 0.11 0.09 DEPENDABLE RED 0.65 0.07 0.02 0.005 0.02 0.04 0.12 0.02 0.04 0.004 GAIL'S WHITE 0.67 0.12 0.02 0.04 0.02 0.04 0.08 LAURA'S TURQUOISE 0.51 0.11 0.03 0.02 0.01 0.30 0.002 0.020 MYSTERY BLUE 0.71 0.07 0.03 0.03 0.01 0.14 0.006 PIER BLACK 0.50 0.12 0.01 0.04 0.02 0.14 0.08 0.02 0.042 0.03 RACHEL'S BLUE 0.69 0.07 0.04 0.03 0.03 0.13 0.007 RUTILE 0.63 0.08 0.07 0.02 0.01 0.14 0.05 SEAFOAM 0.70 0.07 0.03 0.03 0.01 0.14 0.022 SPECKLED LAVENDER 0.67 0.06 0.02 0.005 0.02 0.04 0.03 0.12 0.01 0.03 0.003 0.003 TENMOKU 0.68 0.07 0.03 0.01 0.12 0.08 WOO BROWN TO BLUE 0.70 0.07 0.03 0.03 0.01 0.12 0.03 YELLOW SALT 0.54 0.11 0.06 0.02 0.07 0.09 0.07 0.04 Values are mole %
  • 48. Seger Mol% 3D Black 3D BLACK FH KNO CaO 0.239 0.457 4.42% 8.44% Silica 37.0 Al2O3 0.372 6.87% F-4 Feldspar 44.0 SiO2 4.043 74.65% Whiting 12.0 TiO2 0.001 0.02% EPK Kaolin 7.0 K2O 0.062 1.14% Na2O 0.178 3.28% Red Iron Oxide 6.4 CoO 0.034 0.43% Cobalt Carbonate 0.8 FeO 0.280 5.18%
  • 49.
  • 50. Seger Mol% Tomato Red TOMATO RED FH KNO CaO 0.206 0.325 5.19% 8.21% MgO 0.215 5.43% F-4 Feldspar 48.22 Al2O3 0.311 7.85% Silica 25.89 P2O5 0.092 2.31% SiO2 2.56 64.59% EPK Kaolin 7.14 TiO2 0.001 0.02% Magnesium Carbonate 7.14 K2O 0.074 1.87% Bone Ash 11.61 Na2O 0.132 3.33% FeO 0.254 6.40% Black Iron Oxide 7.14
  • 51.
  • 52. Seger Mol% Bob’s Blue Matt BOB'S BLUE MATT FH KNO CaO 0.316 0.021 9.01% 0.59% MgO 0.009 0.25% SrO 0.607 17.28% Nepheline Syenite 53 Al2O3 0.410 11.68% Tenn #10 Ball Clay 7 SiO2 2.097 59.74% Silica 8 TiO2 0.004 0.10% Strontium Carbonate 32 K2O 0.078 2.22% Na2O 0.239 6.79% Bentonite 2 CuO 0.045 1.29% Copper Carbonate 2 FeO 0.002 0.07%
  • 53.
  • 54. Bringle’s Green KNO Seger 0.145 Mol% 5.7% CaO 0.147 5.8% Custer Feldspar 45.0 MgO 0.003 0.1% Whiting 7.0 ZnO 0.248 9.8% OM-4 Ball Clay 13.0 SrO 0.341 13.5% Al2O3 0.222 8.8% Strontium Carbonate 25.0 SiO2 1.286 50.7% Zinc Oxide 10.0 TiO2 0.029 1.2% Copper Carbonate 5.0 K2O 0.100 4.0% Rutile 1.0 Na2O 0.045 1.8% Red Iron Oxide 1.25 CuO 0.082 1.4%
  • 55.
  • 56. Seger Mol% Buttermilk KNO CaO 0.15 0.47 3.5% 11.3% MgO 0.39 9.3% Gerstley Borate 9.63 Al2O3 0.20 4.9% Dolomite 6.23 B2O3 0.12 2.9% Whiting 8.25 SiO2 2.69 64.9% ZrO2 0.13 3.2% Custer Feldspar 26.88 TiO2 0.00 0.0% EPK Kaolin 6.23 K2O 0.09 2.1% Talc 12.38 Na2O 0.06 1.4% Silica 22.11 Zircopax 8.25
  • 57.
  • 58. Seger Mol% Dependable Red KNO CaO 0.249 0.503 6.1% 12.4% Zinc Oxide 4.5 MgO 0.077 1.9% ZnO 0.153 3.8% Talc 3.5 Al2O3 0.302 7.5% Whiting 13.0 B2O3 0.100 2.5% Ferro 3134 10.8 SiO2 2.637 65.0% F4 Feldspar 45.5 TiO2 0.001 0.0% EPK Kaolin 5.2 K2O 0.067 1.7% Silica 16.0 Na2O 0.182 4.5% Bentonite 1.5 CuO 0.015 0.4% Tin Oxide 1.0 Copper Carbonate 0.7
  • 59.
  • 60. KNO 0.335 6.4% Gail’s White CaO MgO 0.224 0.436 4.3% 8.3% Al2O3 0.627 12.0% Custer Feldspar 57.1 SiO2 3.496 66.9% EPK Kaolin 19.0 ZrO2 0.098 1.9% Dolomite 9.5 TiO2 0.003 0.1% K2O 0.230 4.4% Talc 9.5 Na2O 0.105 2.0% Zircopax 4.8
  • 61.
  • 62. Seger Mol% Laura’s Turquoise KNO CaO 0.083 0.852 2.9% 29.7% Al2O3 0.327 11.4% SiO2 1.454 50.8% Whiting 38.1 TiO2 0.084 2.9% Custer Feldspar 23.8 K2O 0.057 2.0% EPK Kaolin 28.6 Na2O 0.026 0.9% Silica 9.5 CoO 0.005 0.2% Copper Carbonate 3.1 CuO 0.056 2.0% Cobalt Carbonate 0.25 Rutile 2.9
  • 63.
  • 64. Seger Mol% Mystery Blue KNO CaO 0.228 0.738 4.3% 13.8% Al2O3 0.382 7.2% EPK Kaolin 10 SiO2 3.780 70.7% Whiting 20 TiO2 0.185 3.5% Silica 30 K2O 0.157 2.9% Custer Feldspar 40 Na2O 0.071 1.3% CuO 0.030 0.6% Rutile 4 Copper Carbonate 1
  • 65.
  • 66. KNO 0.157 5.5% CaO 0.402 14.1% Pier Black MgO Al2O3 0.226 0.339 7.9% 11.9% B2O3 0.030 1.1% Custer Feldspar 42.7 SiO2 1.430 50.2% EPK Kaolin 23.6 TiO2 0.002 0.1% K2O 0.105 3.7% Dolomite 23.6 Na2O 0.052 1.8% Whiting 4.7 CoO 0.119 4.2% Borax 5.4 FeO 0.094 3.4% Cr2O3 0.048 1.7% Cobalt Carbonate 6.6 Black Iron Oxide 3.2 Chrome Oxide 3.4
  • 67.
  • 68. Seger Mol% Rachel’s Blue KNO CaO 0.302 0.650 5.9% 12.7% MgO 0.006 0.1% Al2O3 0.369 7.2% Custer Feldspar 35 B2O3 0.200 3.9% OM-4 Ball Clay 17 SiO2 3.557 69.3% Whiting 12 TiO2 0.009 0.2% Silica 19 K2O 0.140 2.7% Na2O 0.162 3.2% Ferro 3134 17 CoO 0.037 0.7% Cobalt Carbonate 1.25
  • 69.
  • 70. Seger Mol% Rutile KNO CaO 0.148 0.622 3.2% 13.5% MgO 0.226 4.9% Dolomite 15.8 Al2O3 0.370 8.0% Custer Feldspar 30.0 SiO2 2.906 63.2% Whiting 10.1 TiO2 0.321 7.0% EPK Kaolin 17.8 K2O 0.102 2.2% Silica 26.3 Na2O 0.046 1.0% Rutile 8.0
  • 71.
  • 72. Seger Mol% Seafoam KNO CaO 0.210 0.678 4.2% 13.6% Al2O3 0.351 7.0% Custer Feldspar 40 SiO2 3.471 69.5% Silica 30 TiO2 0.170 3.4% Whiting 20 K2O 0.144 2.9% EPK Kaolin 10 Na2O 0.066 1.3% Rutile 4 CuO 0.109 2.2% Copper Carbonate 4
  • 73.
  • 74. Seger Mol% Speckled Lavender KNO CaO 0.251 0.464 6.3% 11.6% MgO 0.002 0.1% ZnO 0.136 3.4% Zinc Oxide 4.0 Li2O 0.075 1.9% Lithium Carbonate 2.0 SrO 0.056 1.4% Whiting 14.0 Al2O3 0.239 6.0% Ferro 3134 7.0 B2O3 0.064 1.6% Silica 20.0 SiO2 2.685 67.0% K2O 0.150 3.8% Custer Feldspar 50.0 Na2O 0.101 2.5% Strontium Carbonate 3.0 CuO 0.013 0.3% Bentonite 1.0 SnO2 0.018 0.46% Tin Oxide 1.0 Copper Carbonate 0.6
  • 75.
  • 76. Seger Mol% Tenmoku KNO 0.180 4.4% CaO 0.491 12.1% Al2O3 0.296 7.3% Custer Feldspar 43.4 SiO2 2.764 68.1% EPK Kaolin 10.3 TiO2 0.001 0.0% Whiting 18.3 K2O 0.124 3.0% Silica 28.0 Na2O 0.056 1.4% Red Iron Oxide 9.8 FeO 0.329 8.1%
  • 77.
  • 78. Seger Mol% Woo Brown to Blue KNO CaO 0.223 0.603 4.5% 12.1% MgO 0.004 0.1% Whiting 18.0 Al2O3 0.348 7.0% Custer Feldspar 42.0 SiO2 3.465 69.5% TiO2 0.172 3.5% OM-4 Ball Clay 13.0 K2O 0.154 3.1% Silica 27.0 Na2O 0.069 1.4% Red Iron Oxide 4.0 FeO 0.170 3.4% Rutile 4.0
  • 79.
  • 80. Seger Mol% Yellow Salt KNO CaO 0.322 0.318 9.3% 9.2% MgO 0.233 6.7% Al2O3 0.383 11.1% Nepheline Syenite 200 61.0 SiO2 1.875 54.1% Dolomite 20.0 ZrO2 0.206 5.9% OM-4 Ball Clay 4.0 TiO2 0.002 0.0% K2O 0.078 2.3% Zircopax 15.0 Na2O 0.244 7.0% Bentonite 1.0 FeO 0.127 3.7% Red Iron Oxide 4.0
  • 81.
  • 82. SiO2 Al2O3 B2O3 ZrO2 K2O Na2O CaO MgO FeO GAIL'S WHITE 0.67 0.12 0.02 0.04 0.02 0.04 0.08 BUTTERMILK 0.65 0.05 0.03 0.03 0.02 0.01 0.11 0.09 YELLOW SALT 0.54 0.11 0.06 0.02 0.07 0.09 0.07 0.04
  • 83. SiO2 Al2O3 B2O3 P2O3 TiO2 K2O Na2O CaO MgO Cr2O3 CoO FeO 3D BLACK 0.75 0.07 0.01 0.03 0.08 0.004 0.05 WOO BROWN TO BLUE 0.70 0.07 0.03 0.03 0.01 0.12 0.03 TENMOKU 0.68 0.07 0.03 0.01 0.12 0.08 TOMATO RED 0.65 0.08 0.02 0.02 0.03 0.08 0.05 0.06 PIER BLACK 0.50 0.12 0.01 0.04 0.02 0.14 0.08 0.02 0.042 0.03
  • 84. SiO2 Al2O3 TiO2 K2O Na2O CaO MgO SrO ZnO CoO CuO FeO MYSTERY BLUE 0.71 0.07 0.03 0.03 0.01 0.14 0.006 0.006 SEAFOAM 0.70 0.07 0.03 0.03 0.01 0.14 0.022 WOO BROWN TO BLUE 0.70 0.07 0.03 0.03 0.01 0.12 0.03 RUTILE 0.63 0.08 0.07 0.02 0.01 0.14 0.05 LAURA'S TURQUOISE 0.51 0.11 0.03 0.02 0.01 0.30 0.002 0.020 BRINGLE'S GREEN 0.51 0.09 0.01 0.04 0.02 0.06 0.13 0.10 0.033 0.01
  • 85. SiO2 Al2O3 B2O3 SnO2 Li2O K2O Na2O CaO MgO SrO ZnO CoO CuO DEPENDABLE RED 0.65 0.07 0.02 0.005 0.02 0.04 0.12 0.02 0.04 0.004 SPECKLED LAVENDER 0.67 0.06 0.02 0.005 0.02 0.04 0.03 0.12 0.01 0.03 0.003 0.003 A tiny bit of cobalt makes a big difference