7. Product Layout Raw materials or customer Finished item Station 2 Station 3 Station 4 Material and/or labor Station 1 Material and/or labor Material and/or labor Material and/or labor Used for Repetitive or Continuous Processing
12. Process Layout Process Layout - work travels to dedicated process centers Milling Assembly & Test Grinding Drilling Plating
13. Process Layout Used for Intermittent processing Job Shop or Batch Process Layout (functional) Dept. A Dept. B Dept. D Dept. C Dept. F Dept. E
14. Product Layout Product Layout (sequential) Used for Repetitive Processing Repetitive or Continuous Work Station 1 Work Station 2 Work Station 3
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17. Comparison of product & process layout factors Product layout Process layout 1. nature Sequence of facilities Similar aregp2gether 2. Machines utilization Not to full capacity Better utilization 3. product standardized diversified 4. Processing time less more 5. Material handling less more 6. inventory High WIP Low WIP 7. breakdown Can’t tolerate Can tolerate 8. Production centre simple complex 9.flexibilty low high 10. floor space Requires less more 11. investment high low
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21. Types of sprockets OE: Original Equipment (line-2) RP: Retail Product (line-3) FD: Final Drive (line-1) SPROCKETS OE RP FD
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27. Flow chart of methodology for future layout design change Process Study Data Collection Modeling Simulation Evaluation
![[object Object],Production and Operations Management](https://image.slidesharecdn.com/plantlayout-110428024337-phpapp01/85/Plantlayout-1-320.jpg)
![Plant layout ,[object Object],[object Object],D D D D G G G G G G M M M M M M A A A A L L L L L L L L](data:image/gif;base64,R0lGODlhAQABAIAAAAAAAP///yH5BAEAAAAALAAAAAABAAEAAAIBRAA7)