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Quality control and Quality assurance tests for
different dosage forms
TABLETS
Tests for tablets
Dissolution tests
Disintegration test
Friability testing
Tablet hardness
Diameter and
thickness
Weight variation tests
Dissolution test
LIMITS
DISINTEGRATION
TEST
Disintegration Testing (BP)
TYPES OF TABLETS RANGES
Uncoated 15 min or as per individual monograph
Film coated 30 min or as per individual monograph
Sugar coated 60 min or as per individual monograph
Dispersible tablets 03 min or as per individual monograph
Effervescent tablets 05 min or as per individual monograph
Enteric coated tablets 60 min in buffer :disintegrate
Soluble tablets 03 minutes
B.P
USP
TYPES OF TABLETS RANGES
Uncoated tablets As per individual monograph
Plain coated tablets 30 minutes
Enteric coated tablets 01 hour
Buccal tablets 04 hours
Sublingual tablets 02 minutes
FRIABILITY TEST
Procedure:
1. Weigh 20 tab altogether = W1
2. Put these tablets in the friabilator and adjust the instrument
at 100 rpm (i.e. = 25 rpm for 4 min)
3. Weigh the 20 tablets (only the intact ones) = W2
4. Friability (% loss) =
It must be less than or equal to1% but if more we do not
reject the tablets as this test is non-official.
Perform this test using 20 tablets that were used first in the
weight variation test
HARDNESS TESTING
THICKNESS TEST
Checking of thickness and diameter is usually an in-
process control during production
Dimensional specifications of tablets are important
because of many reasons e.g.
1. Packaging requirements
2. Patient compliance
3. Thickness is often related to tablet hardness
Directly affect the assay
Instruments used
• Micrometer
• Vernier calliper
• Now a days digital micrometers are available
Specifications for thickness
Limits of thickness depends on tablet weight
• Thickness of majority of tablets varies from 2 mm to 4
mm depending on diameter of tablet
• A deviation of ± 5% from stated diameter is allowed
except that for exceeding 12.5 mm
For 12.5 mm or above deviation is ± 3%
when the compression of a tablet is increased, its hardness
decreases, but the thickness increases. When the percentage of
active ingredient is increased, the hardness decreases and the
thickness is unaffected. The diameter of the pill remains
relatively unaffected
USP Specifications
BP / IP Specifications
WEIGHT VARIATION TESTS
Weight Variation Tolerances For
Uncoated Tablets In USP XVII
AVERAGE WEIGHT OF TABLETS
(mg)
PERCENTAGE DIFFERENCE
130 Or less ± 10.0
From 130 through 324 ± 7.5
More than 324 ±5.0
CAPSULES
DISSOLUTION
Specification for weight variation of capsules
Disintegration
Time
BP USP
Hard capsule < 30 min < 30 min
Soft capsule < 60 min < 60 min
Enteric Disintegrate in buffer in
60 min,
Disintegrate in HCL in 2
hours.
NS
Gastro -resistant NS NS
Uniformity Of Mass
(BP)
PHARMACEUTI-
CAL FORMS
AVERAGE MASS NO OF
CAPSULES
PERCENTAGE
DEVIATION
Capsules
(uncoated, single
dose and powders)
Less than 300 mg Min 18
Max 2
10
300 mg or more Min 18
Max 2
7.5
Uniformity Of Mass (BP)
Assay Of Active Ingredient (USP)
WEIGHT OF API IN
EACH CAPSULE
SUBTRACT FROM THE
LOWER LIMIT FOR
SAMPLE OF
ADD TO THE UPPER
LIMIT FOR SAMPLE OF
15 10 5 15 10 5
0.12 g or less 0.2 0.7 1.5 0.3 0.8 1.8
More than 0.12 g or less
than 0.3 g
0.2 0.5 1.2 0.3 0.6 1.5
0.3 g or more 0.1 0.2 0.8 0.2 0.4 1.0
CREAMS
PHYSICAL APPEARANCE
The main characteristics need to be checked
are -Cracking of creams (separation of oil and
water) -Development of granular and lumpy
appearance -Marked change in viscosity -
Crystal growth -Microbial contamination
Particle size determination
-Dilute a suitable qty of preparation with
equal volume of glycerol or liquid paraffin, as
specified -Mount on a glass slide and examine
under light microscope -Count the number of
particles with diameter above or below than
that specified in monograph -Compare the
percentage with official limits
Weight variation test
-Applies to those products in which labeled net weight is not
more than 150g -Select 10 filled containers, remove the label,
clean and weigh individually -Remove the contents by cutting
the containers and wash with suitable solvent -Dry and again
weigh each empty container together with its corresponding part,
take difference as weight of contents. -The average net weight of
contents of 10 containers should not be less than the labeled
amount -The net weight of contents of any single container
should not be less than 90% of the labeled amount (for ≤ 60g) -
And not less than 95% of the labeled amount (60-150g) -If this
requirement is not met repeat this procedures taking additional
20 containers -The average net weight of contents of 30 containers
should not be less than labeled amount -Contents of not more
than 1 of the 30 units should be less than 90% of the stated
amount (for ≤ 60g) -And not less than 95% of the labeled amount
(60-150g)
Solubility test -
-The preparation should be soluble in 9 parts of water
and 1.7 parts of hot water -The preparation should be
miscible with alcohol, ether and chloroform
Viscosity determination
Viscosity is determined using a method specified in
official monograph
Microbial contamination
-Microorganisms can grow, if no preservative is added,
or even if added, its efficiency is reduced due to
interaction with other ingredients -Microorganisms may
get into the preparation during handling and storage -
Therefore, aseptic techniques of handling are needed -
Antimicrobial assay should be performed according to
official monograph, usually Direct inoculation method
Membrane filtration method
Active
ingredients
-Assay of active ingredients should
be performed according to
monograph -Percentage contents
should be within the official limits
References:
 Remington’s Pharmaceutical Sciences, Mack
Publishing Company , USA, 2001.
 5 Pharmacopoeias B.P, U.S.P, U.S.P/N.F, P.P.
 USP convention inc . The USP 19th rev .,Easton ,
PA., Mack Publishing Company ,1975
 Her Majesty's Stationary Office , BP
1988,Bristol,J.W.,arrowsmith Ltd.
 Pharmaceutical quality assurance in class industry
and market.
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q.c testing

  • 1.
  • 2. Quality control and Quality assurance tests for different dosage forms
  • 4. Tests for tablets Dissolution tests Disintegration test Friability testing Tablet hardness Diameter and thickness Weight variation tests
  • 8.
  • 9. Disintegration Testing (BP) TYPES OF TABLETS RANGES Uncoated 15 min or as per individual monograph Film coated 30 min or as per individual monograph Sugar coated 60 min or as per individual monograph Dispersible tablets 03 min or as per individual monograph Effervescent tablets 05 min or as per individual monograph Enteric coated tablets 60 min in buffer :disintegrate Soluble tablets 03 minutes B.P
  • 10. USP TYPES OF TABLETS RANGES Uncoated tablets As per individual monograph Plain coated tablets 30 minutes Enteric coated tablets 01 hour Buccal tablets 04 hours Sublingual tablets 02 minutes
  • 12. Procedure: 1. Weigh 20 tab altogether = W1 2. Put these tablets in the friabilator and adjust the instrument at 100 rpm (i.e. = 25 rpm for 4 min) 3. Weigh the 20 tablets (only the intact ones) = W2 4. Friability (% loss) = It must be less than or equal to1% but if more we do not reject the tablets as this test is non-official. Perform this test using 20 tablets that were used first in the weight variation test
  • 14.
  • 15. THICKNESS TEST Checking of thickness and diameter is usually an in- process control during production Dimensional specifications of tablets are important because of many reasons e.g. 1. Packaging requirements 2. Patient compliance 3. Thickness is often related to tablet hardness Directly affect the assay Instruments used • Micrometer • Vernier calliper • Now a days digital micrometers are available
  • 16. Specifications for thickness Limits of thickness depends on tablet weight • Thickness of majority of tablets varies from 2 mm to 4 mm depending on diameter of tablet • A deviation of ± 5% from stated diameter is allowed except that for exceeding 12.5 mm For 12.5 mm or above deviation is ± 3% when the compression of a tablet is increased, its hardness decreases, but the thickness increases. When the percentage of active ingredient is increased, the hardness decreases and the thickness is unaffected. The diameter of the pill remains relatively unaffected
  • 17.
  • 18. USP Specifications BP / IP Specifications WEIGHT VARIATION TESTS
  • 19. Weight Variation Tolerances For Uncoated Tablets In USP XVII AVERAGE WEIGHT OF TABLETS (mg) PERCENTAGE DIFFERENCE 130 Or less ± 10.0 From 130 through 324 ± 7.5 More than 324 ±5.0
  • 21.
  • 23. Specification for weight variation of capsules
  • 24. Disintegration Time BP USP Hard capsule < 30 min < 30 min Soft capsule < 60 min < 60 min Enteric Disintegrate in buffer in 60 min, Disintegrate in HCL in 2 hours. NS Gastro -resistant NS NS
  • 25.
  • 26. Uniformity Of Mass (BP) PHARMACEUTI- CAL FORMS AVERAGE MASS NO OF CAPSULES PERCENTAGE DEVIATION Capsules (uncoated, single dose and powders) Less than 300 mg Min 18 Max 2 10 300 mg or more Min 18 Max 2 7.5 Uniformity Of Mass (BP)
  • 27. Assay Of Active Ingredient (USP) WEIGHT OF API IN EACH CAPSULE SUBTRACT FROM THE LOWER LIMIT FOR SAMPLE OF ADD TO THE UPPER LIMIT FOR SAMPLE OF 15 10 5 15 10 5 0.12 g or less 0.2 0.7 1.5 0.3 0.8 1.8 More than 0.12 g or less than 0.3 g 0.2 0.5 1.2 0.3 0.6 1.5 0.3 g or more 0.1 0.2 0.8 0.2 0.4 1.0
  • 29. PHYSICAL APPEARANCE The main characteristics need to be checked are -Cracking of creams (separation of oil and water) -Development of granular and lumpy appearance -Marked change in viscosity - Crystal growth -Microbial contamination Particle size determination -Dilute a suitable qty of preparation with equal volume of glycerol or liquid paraffin, as specified -Mount on a glass slide and examine under light microscope -Count the number of particles with diameter above or below than that specified in monograph -Compare the percentage with official limits
  • 30. Weight variation test -Applies to those products in which labeled net weight is not more than 150g -Select 10 filled containers, remove the label, clean and weigh individually -Remove the contents by cutting the containers and wash with suitable solvent -Dry and again weigh each empty container together with its corresponding part, take difference as weight of contents. -The average net weight of contents of 10 containers should not be less than the labeled amount -The net weight of contents of any single container should not be less than 90% of the labeled amount (for ≤ 60g) - And not less than 95% of the labeled amount (60-150g) -If this requirement is not met repeat this procedures taking additional 20 containers -The average net weight of contents of 30 containers should not be less than labeled amount -Contents of not more than 1 of the 30 units should be less than 90% of the stated amount (for ≤ 60g) -And not less than 95% of the labeled amount (60-150g)
  • 31. Solubility test - -The preparation should be soluble in 9 parts of water and 1.7 parts of hot water -The preparation should be miscible with alcohol, ether and chloroform Viscosity determination Viscosity is determined using a method specified in official monograph Microbial contamination -Microorganisms can grow, if no preservative is added, or even if added, its efficiency is reduced due to interaction with other ingredients -Microorganisms may get into the preparation during handling and storage - Therefore, aseptic techniques of handling are needed - Antimicrobial assay should be performed according to official monograph, usually Direct inoculation method Membrane filtration method
  • 32. Active ingredients -Assay of active ingredients should be performed according to monograph -Percentage contents should be within the official limits
  • 33. References:  Remington’s Pharmaceutical Sciences, Mack Publishing Company , USA, 2001.  5 Pharmacopoeias B.P, U.S.P, U.S.P/N.F, P.P.  USP convention inc . The USP 19th rev .,Easton , PA., Mack Publishing Company ,1975  Her Majesty's Stationary Office , BP 1988,Bristol,J.W.,arrowsmith Ltd.  Pharmaceutical quality assurance in class industry and market.