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Smart Instruments, Fieldbus, Ethernet and Wireless

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www.eit.edu.au Technology Training that Workswww.idc-online.com/slideshare SMART INSTRUMENTS, FIELDBUS, ETHERNET AND INDUSTRIAL WIRELESS
www.eit.edu.au Technology Training that Workswww.idc-online.com/slideshare Thank You For Your Interest If you are interested in further training or information, please visit: http://www.idc-online.com/slideshare
Technology Training that Workswww.idc-online.com/slideshare The Nuts and Bolts of Smart Instrument Standards
www.eit.edu.au Technology Training that Workswww.idc-online.com/slideshare Digital Technologies- Summary Ethernet Knowledge Base HART FF Profibus PA Profibus DP Devicenet AS-I PriceAcceptanceField Intelligence EaseBus
www.eit.edu.au Technology Training that Workswww.idc-online.com/slideshare Generic Fieldbus Advantages: Let’s Take Off! • Wiring savings • Hardware savings - fewer devices (instruments barriers and I/O) • Documentation savings - Simpler layout and drawings • Reduced Engineering costs • footprint savings • Multi-variable field devices • Interoperability and freedom of choice • Reduced Commissioning and startup costs • Reduced downtime • Integrity improved • DCS future capacity savings
www.eit.edu.au Technology Training that Workswww.idc-online.com/slideshare “Footprint” Space Savings Before- 256 I/O Fieldbus -4000 I/O (Slide Compliments of Emerson & Jim Russell)
www.eit.edu.au Technology Training that Workswww.idc-online.com/slideshare Which fieldbus to Select? There is ONE RIGHT fieldbus for YOU  Engineer must decide based on: Technical Profile, budget, NPV including LONG TERM COST OF OWNERSHIP  Business Requirements  DISCRETE - Bottling plant would be mainly discrete-most effective solution ASi- Same may be the case for building automation  DISCRETE+CONTINUOUS-Motor Vehicle Manufacturing Plant or Electrical Motor Control Centre- Profibus DP  CONTINUOUS PROCESS PLANT - Hybrid approach likely- MCC (Profibus DP), PLCs (Modbus) and CPP Foundation fieldbus or Profibus PA. (Foundation fieldbus is being selected by major CPP Operators because of its advanced features)
www.eit.edu.au Technology Training that Workswww.idc-online.com/slideshare Foundation Fieldbus PHYSICAL LAYER WIRE MEDIUM H1 & HSE APPLICATIONS SCADABRIDGE H1 ANALYZER PLC H1… Lower Speed Fieldbus • 31.25 Kbps • Replaces 4 to 20 mA • 2 - 32 Devices • Power & Communications • Intrinsically Safe • Twisted-pair • 1900 m length PLC SERVER GATEWAY ETHERNET HSE HSE… High Speed E t h e r n e t • 100 MBps
www.eit.edu.au Technology Training that Workswww.idc-online.com/slideshare FIELDBUS CASCADE CONTROL Playing Lego
www.eit.edu.au Technology Training that Workswww.idc-online.com/slideshare Profibus CNC PC/VME VME/PC PLC DCS Area Controller Ethernet/TCP/IP TCP/IP/Ethernet PROFIBUS-FMS PROFIBUS-DP PROFIBUS-PA Factory level Bus Cycle Time < 1000 ms Cell Level Bus Cycle Time < 100 ms Field Level Bus Cycle- Time < 10 ms
Technology Training that Workswww.idc-online.com/slideshare ETHERNET AND TCP/IP
www.eit.edu.au Technology Training that Workswww.idc-online.com/slideshare Ethernet – The New “RS-232” for Process Control • Ethernet has become the preferred method to connect controllers from competing vendors. PLC Network DCS PLC Ethernet DCS Network
Technology Training that Workswww.idc-online.com/slideshare Industrial Wireless Networks – what works and what the future holds
Technology Training that Workswww.idc-online.com/slideshare Wireless Sensor Networking …it’s not cellular telephony …it’s not just WiFi...(and it just may be the next big thing) Each dot represents one cell phone tower.Wireless devices circa 1930
www.eit.edu.au Technology Training that Workswww.idc-online.com/slideshare Sensor Market: $11B in 2001 Installation (wiring) costs: >$100B Freedonia Group report on Sensors, April 2002 • Fragmented market  platform opportunity • Installation cost limits penetration  reducing installation cost increases market size Slide courtesy of Rob Conant, Dust Highly Fragmented Sensor Market
www.eit.edu.au Technology Training that Workswww.idc-online.com/slideshare Industrial Market Sizing Sensor Networking Products • North American Market for Wireless products used in Applications where transmission distances are 1 mile or less: – 2002 Total: $107 million – 2006 Forecast: $713 million – 2010 Estimates: $ 2.1 billion • Largest Application areas: – 2002: Tank Level Monitoring, Asset Tracking, Preventative Maintenance – 2006: Tank Level Monitoring, Preventative Maintenance, Environmental Monitoring • Conclusions: – Rapid Growth in Industrial markets – Tank Level Monitoring will remain a significant opportunity – Key ‘ User’ Needs: • Lower Costs over Wired (or Manual) Solutions • Education of Potential Customers on the Technology • Demonstration of Operational Reliability & Application ‘ Domain’ Knowledge Slide courtesy of Rick Kriss, Xsilogy
www.eit.edu.au Technology Training that Workswww.idc-online.com/slideshare What to do with the data? But how do you get the output signal from the sensor to the location where the information will be interpreted (used)? Sensor Modifier Output Transducer Power Supply Parameter of Interest Measurement System Output Signal Chemical Electrical Mechanical Thermal Radiation Optical Magnetic Chemical Electrical Mechanical Thermal Radiation Optical Magnetic Traditionally the output of the sensor was hardwired to some form of interpretive device (e.g., PLC) perhaps relying on a 4-20mA signal…
Technology Training that Workswww.idc-online.com/slideshare Layered Communications A few details…
www.eit.edu.au Technology Training that Workswww.idc-online.com/slideshare ZigBee and WirelessHART • Based on similar underlying RF Technology • IEEE 802.15.4 • Limited power consumption • Low Throughput requirements • Direct Sequence Spread Spectrum (DSSS)
www.eit.edu.au Technology Training that Workswww.idc-online.com/slideshare ISA 100a • Based on IEEE 802.15.4 • Operating in the 2.4-GHz band • Data rate of 250 kbits/s • Variant of ZigBee supports star/tree, mesh, and alternative routing networking • Supports other industrial network technologies like Foundation FieldBus, ProfiBus, HART, and Ethernet. • Recently ratified
www.eit.edu.au Technology Training that Workswww.idc-online.com/slideshare Integrated Industrial Networks? There are SO many technical questions: such as… If the sensor network is to integrate into an industrial setting, then you should be cognizant of the Industrial Networking arena.
www.eit.edu.au Technology Training that Workswww.idc-online.com/slideshare Industrial Device Network Topology • Typically, three layers of networking make up enterprise wide networks. Ethernet acts as the company's intranet backbone, and it's linked to controllers or industrial PCs, which supply strategic data to the enterprise. An industrial network, or fieldbus, links sensors and smart devices. A gateway (not uncommon in a large system with lots of devices) links devices that have only RS-232 or RS-485 ports to the fieldbus system.
www.eit.edu.au Technology Training that Workswww.idc-online.com/slideshare Thank You For Your Interest If you are interested in further training or information, please visit: http://www.idc-online.com/slideshare

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Smart Instruments, Fieldbus, Ethernet and Wireless

  • 1. www.eit.edu.au Technology Training that Workswww.idc-online.com/slideshare SMART INSTRUMENTS, FIELDBUS, ETHERNET AND INDUSTRIAL WIRELESS
  • 2. www.eit.edu.au Technology Training that Workswww.idc-online.com/slideshare Thank You For Your Interest If you are interested in further training or information, please visit: http://www.idc-online.com/slideshare
  • 3. Technology Training that Workswww.idc-online.com/slideshare The Nuts and Bolts of Smart Instrument Standards
  • 4. www.eit.edu.au Technology Training that Workswww.idc-online.com/slideshare Digital Technologies- Summary Ethernet Knowledge Base HART FF Profibus PA Profibus DP Devicenet AS-I PriceAcceptanceField Intelligence EaseBus
  • 5. www.eit.edu.au Technology Training that Workswww.idc-online.com/slideshare Generic Fieldbus Advantages: Let’s Take Off! • Wiring savings • Hardware savings - fewer devices (instruments barriers and I/O) • Documentation savings - Simpler layout and drawings • Reduced Engineering costs • footprint savings • Multi-variable field devices • Interoperability and freedom of choice • Reduced Commissioning and startup costs • Reduced downtime • Integrity improved • DCS future capacity savings
  • 6. www.eit.edu.au Technology Training that Workswww.idc-online.com/slideshare “Footprint” Space Savings Before- 256 I/O Fieldbus -4000 I/O (Slide Compliments of Emerson & Jim Russell)
  • 7. www.eit.edu.au Technology Training that Workswww.idc-online.com/slideshare Which fieldbus to Select? There is ONE RIGHT fieldbus for YOU  Engineer must decide based on: Technical Profile, budget, NPV including LONG TERM COST OF OWNERSHIP  Business Requirements  DISCRETE - Bottling plant would be mainly discrete-most effective solution ASi- Same may be the case for building automation  DISCRETE+CONTINUOUS-Motor Vehicle Manufacturing Plant or Electrical Motor Control Centre- Profibus DP  CONTINUOUS PROCESS PLANT - Hybrid approach likely- MCC (Profibus DP), PLCs (Modbus) and CPP Foundation fieldbus or Profibus PA. (Foundation fieldbus is being selected by major CPP Operators because of its advanced features)
  • 8. www.eit.edu.au Technology Training that Workswww.idc-online.com/slideshare Foundation Fieldbus PHYSICAL LAYER WIRE MEDIUM H1 & HSE APPLICATIONS SCADABRIDGE H1 ANALYZER PLC H1… Lower Speed Fieldbus • 31.25 Kbps • Replaces 4 to 20 mA • 2 - 32 Devices • Power & Communications • Intrinsically Safe • Twisted-pair • 1900 m length PLC SERVER GATEWAY ETHERNET HSE HSE… High Speed E t h e r n e t • 100 MBps
  • 9. www.eit.edu.au Technology Training that Workswww.idc-online.com/slideshare FIELDBUS CASCADE CONTROL Playing Lego
  • 10. www.eit.edu.au Technology Training that Workswww.idc-online.com/slideshare Profibus CNC PC/VME VME/PC PLC DCS Area Controller Ethernet/TCP/IP TCP/IP/Ethernet PROFIBUS-FMS PROFIBUS-DP PROFIBUS-PA Factory level Bus Cycle Time < 1000 ms Cell Level Bus Cycle Time < 100 ms Field Level Bus Cycle- Time < 10 ms
  • 11. Technology Training that Workswww.idc-online.com/slideshare ETHERNET AND TCP/IP
  • 12. www.eit.edu.au Technology Training that Workswww.idc-online.com/slideshare Ethernet – The New “RS-232” for Process Control • Ethernet has become the preferred method to connect controllers from competing vendors. PLC Network DCS PLC Ethernet DCS Network
  • 13. Technology Training that Workswww.idc-online.com/slideshare Industrial Wireless Networks – what works and what the future holds
  • 14. Technology Training that Workswww.idc-online.com/slideshare Wireless Sensor Networking …it’s not cellular telephony …it’s not just WiFi...(and it just may be the next big thing) Each dot represents one cell phone tower.Wireless devices circa 1930
  • 15. www.eit.edu.au Technology Training that Workswww.idc-online.com/slideshare Sensor Market: $11B in 2001 Installation (wiring) costs: >$100B Freedonia Group report on Sensors, April 2002 • Fragmented market  platform opportunity • Installation cost limits penetration  reducing installation cost increases market size Slide courtesy of Rob Conant, Dust Highly Fragmented Sensor Market
  • 16. www.eit.edu.au Technology Training that Workswww.idc-online.com/slideshare Industrial Market Sizing Sensor Networking Products • North American Market for Wireless products used in Applications where transmission distances are 1 mile or less: – 2002 Total: $107 million – 2006 Forecast: $713 million – 2010 Estimates: $ 2.1 billion • Largest Application areas: – 2002: Tank Level Monitoring, Asset Tracking, Preventative Maintenance – 2006: Tank Level Monitoring, Preventative Maintenance, Environmental Monitoring • Conclusions: – Rapid Growth in Industrial markets – Tank Level Monitoring will remain a significant opportunity – Key ‘ User’ Needs: • Lower Costs over Wired (or Manual) Solutions • Education of Potential Customers on the Technology • Demonstration of Operational Reliability & Application ‘ Domain’ Knowledge Slide courtesy of Rick Kriss, Xsilogy
  • 17. www.eit.edu.au Technology Training that Workswww.idc-online.com/slideshare What to do with the data? But how do you get the output signal from the sensor to the location where the information will be interpreted (used)? Sensor Modifier Output Transducer Power Supply Parameter of Interest Measurement System Output Signal Chemical Electrical Mechanical Thermal Radiation Optical Magnetic Chemical Electrical Mechanical Thermal Radiation Optical Magnetic Traditionally the output of the sensor was hardwired to some form of interpretive device (e.g., PLC) perhaps relying on a 4-20mA signal…
  • 18. Technology Training that Workswww.idc-online.com/slideshare Layered Communications A few details…
  • 19. www.eit.edu.au Technology Training that Workswww.idc-online.com/slideshare ZigBee and WirelessHART • Based on similar underlying RF Technology • IEEE 802.15.4 • Limited power consumption • Low Throughput requirements • Direct Sequence Spread Spectrum (DSSS)
  • 20. www.eit.edu.au Technology Training that Workswww.idc-online.com/slideshare ISA 100a • Based on IEEE 802.15.4 • Operating in the 2.4-GHz band • Data rate of 250 kbits/s • Variant of ZigBee supports star/tree, mesh, and alternative routing networking • Supports other industrial network technologies like Foundation FieldBus, ProfiBus, HART, and Ethernet. • Recently ratified
  • 21. www.eit.edu.au Technology Training that Workswww.idc-online.com/slideshare Integrated Industrial Networks? There are SO many technical questions: such as… If the sensor network is to integrate into an industrial setting, then you should be cognizant of the Industrial Networking arena.
  • 22. www.eit.edu.au Technology Training that Workswww.idc-online.com/slideshare Industrial Device Network Topology • Typically, three layers of networking make up enterprise wide networks. Ethernet acts as the company's intranet backbone, and it's linked to controllers or industrial PCs, which supply strategic data to the enterprise. An industrial network, or fieldbus, links sensors and smart devices. A gateway (not uncommon in a large system with lots of devices) links devices that have only RS-232 or RS-485 ports to the fieldbus system.
  • 23. www.eit.edu.au Technology Training that Workswww.idc-online.com/slideshare Thank You For Your Interest If you are interested in further training or information, please visit: http://www.idc-online.com/slideshare