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Overview of potential of cassava as a food crop And as a feedstock for biofuels Klanarong Sriroth (aapkrs@ku.ac.th)  Cassava and Starch Technology Rerearch Unit  (CSTRU) Kasetsart  University,  Thailand
Cassava as a biofuel/bioenergy crop
Cassava: The best alternative Cassava as a biofuel/bioenergy crop
Cassava as a biofuel/bioenergy crop World Productions of cassava (2009) Source : FAOSTAT, Sep 2010. 12.64 10.10 13.00 20.18 22.27 16.67 34.36 18.74 14.70 10.48 12.78 9.46 11.64 22.67 4.12 16.81 19,058 12,332 2,667 4,036 157 270 280 1,175 10 41 16 215 23 1,326 12 508 240,989 124,615  (51.70%) 34,677  (14.38%) 81,473  (33.80%) 3,497 4,511 9,623 22,039 152 430 211 2,043 277 30,088 49 8,556 World -Africa -LAC -Asia - Cambodia -China -India -Indonesia -Laos -Malaysia -Myanmar -Philippines -Sri Lanka -Thailand -Timor-Leste -Vietnam Yield (t/ha) Area (1,000 ha) Production (1,000 t)
Cassava as a biofuel/bioenergy crop Genotype   Environment  Management
Cassava as a biofuel/bioenergy crop Yield of cassava :  increase 1 ton/ha  (per year)  Productions of cassava in 2009 Yield  =  12.64  tons/ha Area  =  19,058,000  ha
Cassava as a biofuel/bioenergy crop Productions  increase  from 2009 = 259,951,120  -  240,989,000 =   18,962,120   tons Productions of cassava in 2010 = 13.64 * 19,058,000 = 259,951,120  tons
Cassava as a biofuel/bioenergy crop Advantage as Food Crops
“ Growth tolerance to poor environmental condition ” Advantage as Food Crops
Advantage as Food Crops Root yield (t/ha) of cassava roots of different varieties Source : Santisopasri  et al., 2001. Industrial crop and Products., 13,  p.115-129. 28.8  +  7.2 51.1  +  7.6 21.3  +  8.1 41.9  +  3.9 CMR 33-57-81 28.8  +  4.4 34.9  +  6.3 18.2  +  0.5 27.8  +  2.9 KU50 26.2  +  7.8 34.9  +  3.4 16.7  +  4.4 26.6  +  1.8 Rayong 90 30.6  +  2.9 34.7  +  7.8 18.7  +  3.9 26.8  +  3.6 Rayong 60 26.9  +  4.9 41.8  +  5.1 17.9  +  1.1 35.2  +  4.5 Rayong 5 24.8 +  2.5 29.8 +  5.8 14.9 +  2.7 24.6  +  1.8 Rayong 1 With water stress  Without water stress  With water stress Without water  stresss 12 months 10 months Harvest time  (months) Variety
“ All year round planting/harvesting” Advantage as Food Crops
“  Possibility to  increase root  productivity ” Improved varieties + Cost-effective cultivation practices = High productivity  Advantage as Food Crops
“ Possibility to increase High root productivity” Advantage as Food Crops
High Root Productivity Thai average = 20 T/ha World = 11 T/ha Reported ~ 90 T/ha Advantage as Food Crops
“ Continuous development of high yield-improved varieties” Advantage as Food Crops
Rayong5 Rayong90 Advantage as Food Crops
KU50 Huaybong 60 Advantage as Food Crops
“ Less input in planting  and harvesting ” Advantage as Food Crops
Harvesting 1 man day = 8 hours = 1.20 ton Advantage as Food Crops
Harvesting Index  =  Root yield   (HI)    Biomass   =  50% Harvesting Advantage as Food Crops
“ High-quantity/quality carbohydrate source” Advantage as Food Crops
Advantage as Food Crops Proximate analysis of Cassava starches Source :  Sriroth et al., 1999. Carbohydrate Plymer. 38, p.161-170. 2.04  +  0.05 0.15  +  0.02 0.01 0.30  +   0.04 KU 50 2.04  +  0.05 0.08  +  0.01 nil 0.28  +   0.06 Rayong 90 2.20  +   0.14 0.15  +   0.04 0.01 0.15  +   0.02 Rayong 60 2.45  +  0.08 0.10  +   0.02 nil 0.17  +   0.04 Rayong 1 Phosphorus (mg/kg) Ash  (% w/w) Lipid (% w/w) Protein  (% w/w) Cultivars
“ Simple conversion to dried chips for effective storage and transportation” Dried Chips Advantage as Food Crops
Cassava Chip Conversion :   2.25 kg fresh roots  /  1 kg chip   (25% starch content)   (14% moisture content)   Advantage as Food Crops
Advantage as Food Crops
Advantage as Food Crops Modification Function Application Native starch “ Variation of Usage as Food” Source: CSTRU, 2009.
Industrial applications Confectionery Pharmaceuticals Textile Paper Noodles Meat Products Bakery  products Sauces Co smetics Adhesives & corrugated board Dairy products Packaging Advantage as Food Crops
Cassava as a biofuel/bioenergy crop Potential  as  Feedstock  for  Fuel
Gasohol  is a blend of anhydrous ethanol ‘derived from agricultural products’ with gasoline ! E10 E20 E85 Advantages of Cassava as Feedstock for Fuel
Advantages of Cassava as Feedstock for Fuel Sriroth et al,.  2010.  The promise of a technology revolution in cassava bioethanol From Thai  practice  to the world practice  ,  Fue l. (  Available source: http :// www . elsevier . com / locate / fuel )
Cassava as a biofuel/bioenergy crop Advantage of cassava as Feedstock for  Ethanol  fermentation by  Yeast Fermentation Source: Sriroth  et al,.  2010.  Fue l 89, p.1333-1338. www.praj.com
Cassava as a biofuel/bioenergy crop Advantage in Fermentable  to  Non-Fermentable  Solids  Ratio (F/N  ratio) Cassava  Fermentable  glucose (up to 99% )   can be obtained from conventional hydrolysis of  cassava starch .
Molasses Case I  :  Brix    =  85 Total  Sugars  =  51 Non-fermentable Solids =  85-51 = 34 F/N  ratio    =  51/34  =  1.50 Case II  :  Brix    =  85 Total  Sugars  =  40 Non-fermentable Solids =  85-40 = 45 F/N  ratio    =  40/45  =  0.88 F/N  ratio
F/N  ratio  < 0.9 retards  fermentation  rate by average 15-20%  F/N  ratio (www.praj.com)
Ash content  > 10%  can retard the rate of  fermentation  by  5-10% Ash content  Max = 3.0% Ash content  10-16% Advantage of its Low Ash Content (www.praj.com)
Advantage of Absence of Volatile Acids >  5000 ppm  reduce  fermention rate  by 30-40% >  7000 ppm  reduce  fermention rate  by 40-50% Volatile Acids Cassava chips  :  None  Molasses  :  Acetic acid,  Formic acid  etc. (www.praj.com)
Advantage of no caramelization   in cassava > 0.40  OD  retards  fermentation  rate  by 20-25% (Measured as color in OD units  at 375 nm of 0.1% Solution) (www.praj.com)
Advantage in waste utilization Solid waste Liquid waste
Sriroth et al., 2006. n.a = not applicable Waste  Management  Stillage quality from ethanol factories in Thailand  Stillage from cassava chips Stillage from molasses 1.  COD (mg/L) 40,000-60,000 100,000-150,000 2.  BOD (mg/L) 15,000-30,000 40,000-70,000 3.  TKN (mg/L) 350-400 1,500-2,000 4.  Total Solids (mg/L) 60,000-65,000 100,000-120,000 5.  Total Suspended Solid (mg/L) 3,000 - 20,000 14,000-18,000 6.  Total Volatile Solids (mg/L) 20,000-40,000 n.a 7.  Total Dissolved Solids (mg/L) 50,000 105,000-300,000 8.  pH 3.5-4.3 4.1-4.6
Cassava as a biofuel/bioenergy crop “ Advantage of Well-developed technology for ethanol production from cassava”
Cassava as a biofuel/bioenergy crop Cassava Chips Milling   -amylase glucoamylase yeast Distillation &Dehydration Liquefaction SSF Simultaneous Saccharification and Fermentaion process
Cassava as a biofuel/bioenergy crop Mass Balance of Ethanol from Cassava Chip T/D = Ton/Day, TS = Total Solid ,L/D =Liter/day Fermentation efficiency 90%, Distillation efficiency 98.5%
Cassava as a biofuel/bioenergy crop Distillation & Dehydration Cassava Chips Milling  Fermentation yeast Enzymes Simultaneous Liquefaction,  Saccharification and Fermentation process (SLSF) UNCOOKED SINGLE-STEP
Cassava as a biofuel/bioenergy crop SEMs of corn  starches treated with granular  starch hydrolyzing enzymes (GSHE) 6 - hr  incubation 12 - hr  incubation 24 - hr  incubation 48 - hr  incubation Cassava Corn
Cassava as a biofuel/bioenergy crop To increase ethanol concentration 18% (v/v) or 14.6% (w/w) Increase the total solid/starch content (>30% Total dissolved solid) by increasing the  feedstock to water ratio VHG (very high gravity) technology in fuel alcohol production
Cassava as a biofuel/bioenergy crop Mash viscosity reduction by enzyme cocktail VHG technology development for cassava roots
Cassava as a biofuel/bioenergy crop Ethanol  Fermentation VHG  Technology   Development Process water 99  Tons Mixing (total solid = 25%) 140 Tons Milling Water 59 Tons Fresh Root (moisture content = 60-70%) 100 Tons Cassava   Chip (moisture content = 14%) 41  Tons Process water saving Sun Drying
Pilot scale ethanol plant at Thailand
Pilot scale ethanol plant at Thailand
Filtration Screw Press Pilot scale ethanol plant at Thailand
Solar Collector Pilot scale ethanol plant at Thailand
Technology transfer for  ethanol   production
Distillation Pilot Plant
On going development Fermenter Molecular sieve Ethanol 90-95 % Cassava Chip / Root VHG-SLSF process
Cassava as a biofuel/bioenergy crop Conclusions Cassava   :  The WINNER  for an alternative  food  and  biofuel Food  - Improved yield with variation productions Fuel  – Reduction of  energy  for  ethanol  production  (SLSF / VHG)
Cassava as a biofuel/bioenergy crop THANK YOU [email_address] www.cassava.org www.thailandethanol.com

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Session 1.3 Overview of potential of cassava as a food crop and as a feedstock for biofuels - session by Klanarong

  • 1.  
  • 2. Overview of potential of cassava as a food crop And as a feedstock for biofuels Klanarong Sriroth (aapkrs@ku.ac.th) Cassava and Starch Technology Rerearch Unit (CSTRU) Kasetsart University, Thailand
  • 3. Cassava as a biofuel/bioenergy crop
  • 4. Cassava: The best alternative Cassava as a biofuel/bioenergy crop
  • 5. Cassava as a biofuel/bioenergy crop World Productions of cassava (2009) Source : FAOSTAT, Sep 2010. 12.64 10.10 13.00 20.18 22.27 16.67 34.36 18.74 14.70 10.48 12.78 9.46 11.64 22.67 4.12 16.81 19,058 12,332 2,667 4,036 157 270 280 1,175 10 41 16 215 23 1,326 12 508 240,989 124,615 (51.70%) 34,677 (14.38%) 81,473 (33.80%) 3,497 4,511 9,623 22,039 152 430 211 2,043 277 30,088 49 8,556 World -Africa -LAC -Asia - Cambodia -China -India -Indonesia -Laos -Malaysia -Myanmar -Philippines -Sri Lanka -Thailand -Timor-Leste -Vietnam Yield (t/ha) Area (1,000 ha) Production (1,000 t)
  • 6. Cassava as a biofuel/bioenergy crop Genotype Environment Management
  • 7. Cassava as a biofuel/bioenergy crop Yield of cassava : increase 1 ton/ha (per year) Productions of cassava in 2009 Yield = 12.64 tons/ha Area = 19,058,000 ha
  • 8. Cassava as a biofuel/bioenergy crop Productions increase from 2009 = 259,951,120 - 240,989,000 = 18,962,120 tons Productions of cassava in 2010 = 13.64 * 19,058,000 = 259,951,120 tons
  • 9. Cassava as a biofuel/bioenergy crop Advantage as Food Crops
  • 10. “ Growth tolerance to poor environmental condition ” Advantage as Food Crops
  • 11. Advantage as Food Crops Root yield (t/ha) of cassava roots of different varieties Source : Santisopasri et al., 2001. Industrial crop and Products., 13, p.115-129. 28.8 + 7.2 51.1 + 7.6 21.3 + 8.1 41.9 + 3.9 CMR 33-57-81 28.8 + 4.4 34.9 + 6.3 18.2 + 0.5 27.8 + 2.9 KU50 26.2 + 7.8 34.9 + 3.4 16.7 + 4.4 26.6 + 1.8 Rayong 90 30.6 + 2.9 34.7 + 7.8 18.7 + 3.9 26.8 + 3.6 Rayong 60 26.9 + 4.9 41.8 + 5.1 17.9 + 1.1 35.2 + 4.5 Rayong 5 24.8 + 2.5 29.8 + 5.8 14.9 + 2.7 24.6 + 1.8 Rayong 1 With water stress Without water stress With water stress Without water stresss 12 months 10 months Harvest time (months) Variety
  • 12. “ All year round planting/harvesting” Advantage as Food Crops
  • 13. “ Possibility to increase root productivity ” Improved varieties + Cost-effective cultivation practices = High productivity Advantage as Food Crops
  • 14. “ Possibility to increase High root productivity” Advantage as Food Crops
  • 15. High Root Productivity Thai average = 20 T/ha World = 11 T/ha Reported ~ 90 T/ha Advantage as Food Crops
  • 16. “ Continuous development of high yield-improved varieties” Advantage as Food Crops
  • 17. Rayong5 Rayong90 Advantage as Food Crops
  • 18. KU50 Huaybong 60 Advantage as Food Crops
  • 19. “ Less input in planting and harvesting ” Advantage as Food Crops
  • 20. Harvesting 1 man day = 8 hours = 1.20 ton Advantage as Food Crops
  • 21. Harvesting Index = Root yield (HI) Biomass = 50% Harvesting Advantage as Food Crops
  • 22. “ High-quantity/quality carbohydrate source” Advantage as Food Crops
  • 23. Advantage as Food Crops Proximate analysis of Cassava starches Source : Sriroth et al., 1999. Carbohydrate Plymer. 38, p.161-170. 2.04 + 0.05 0.15 + 0.02 0.01 0.30 + 0.04 KU 50 2.04 + 0.05 0.08 + 0.01 nil 0.28 + 0.06 Rayong 90 2.20 + 0.14 0.15 + 0.04 0.01 0.15 + 0.02 Rayong 60 2.45 + 0.08 0.10 + 0.02 nil 0.17 + 0.04 Rayong 1 Phosphorus (mg/kg) Ash (% w/w) Lipid (% w/w) Protein (% w/w) Cultivars
  • 24. “ Simple conversion to dried chips for effective storage and transportation” Dried Chips Advantage as Food Crops
  • 25. Cassava Chip Conversion : 2.25 kg fresh roots / 1 kg chip (25% starch content) (14% moisture content) Advantage as Food Crops
  • 27. Advantage as Food Crops Modification Function Application Native starch “ Variation of Usage as Food” Source: CSTRU, 2009.
  • 28. Industrial applications Confectionery Pharmaceuticals Textile Paper Noodles Meat Products Bakery products Sauces Co smetics Adhesives & corrugated board Dairy products Packaging Advantage as Food Crops
  • 29. Cassava as a biofuel/bioenergy crop Potential as Feedstock for Fuel
  • 30. Gasohol is a blend of anhydrous ethanol ‘derived from agricultural products’ with gasoline ! E10 E20 E85 Advantages of Cassava as Feedstock for Fuel
  • 31. Advantages of Cassava as Feedstock for Fuel Sriroth et al,. 2010. The promise of a technology revolution in cassava bioethanol From Thai practice to the world practice , Fue l. ( Available source: http :// www . elsevier . com / locate / fuel )
  • 32. Cassava as a biofuel/bioenergy crop Advantage of cassava as Feedstock for Ethanol fermentation by Yeast Fermentation Source: Sriroth et al,. 2010. Fue l 89, p.1333-1338. www.praj.com
  • 33. Cassava as a biofuel/bioenergy crop Advantage in Fermentable to Non-Fermentable Solids Ratio (F/N ratio) Cassava Fermentable glucose (up to 99% ) can be obtained from conventional hydrolysis of cassava starch .
  • 34. Molasses Case I : Brix = 85 Total Sugars = 51 Non-fermentable Solids = 85-51 = 34 F/N ratio = 51/34 = 1.50 Case II : Brix = 85 Total Sugars = 40 Non-fermentable Solids = 85-40 = 45 F/N ratio = 40/45 = 0.88 F/N ratio
  • 35. F/N ratio < 0.9 retards fermentation rate by average 15-20% F/N ratio (www.praj.com)
  • 36. Ash content > 10% can retard the rate of fermentation by 5-10% Ash content Max = 3.0% Ash content 10-16% Advantage of its Low Ash Content (www.praj.com)
  • 37. Advantage of Absence of Volatile Acids > 5000 ppm reduce fermention rate by 30-40% > 7000 ppm reduce fermention rate by 40-50% Volatile Acids Cassava chips : None Molasses : Acetic acid, Formic acid etc. (www.praj.com)
  • 38. Advantage of no caramelization in cassava > 0.40 OD retards fermentation rate by 20-25% (Measured as color in OD units at 375 nm of 0.1% Solution) (www.praj.com)
  • 39. Advantage in waste utilization Solid waste Liquid waste
  • 40. Sriroth et al., 2006. n.a = not applicable Waste Management Stillage quality from ethanol factories in Thailand Stillage from cassava chips Stillage from molasses 1. COD (mg/L) 40,000-60,000 100,000-150,000 2. BOD (mg/L) 15,000-30,000 40,000-70,000 3. TKN (mg/L) 350-400 1,500-2,000 4. Total Solids (mg/L) 60,000-65,000 100,000-120,000 5. Total Suspended Solid (mg/L) 3,000 - 20,000 14,000-18,000 6. Total Volatile Solids (mg/L) 20,000-40,000 n.a 7. Total Dissolved Solids (mg/L) 50,000 105,000-300,000 8. pH 3.5-4.3 4.1-4.6
  • 41. Cassava as a biofuel/bioenergy crop “ Advantage of Well-developed technology for ethanol production from cassava”
  • 42. Cassava as a biofuel/bioenergy crop Cassava Chips Milling  -amylase glucoamylase yeast Distillation &Dehydration Liquefaction SSF Simultaneous Saccharification and Fermentaion process
  • 43. Cassava as a biofuel/bioenergy crop Mass Balance of Ethanol from Cassava Chip T/D = Ton/Day, TS = Total Solid ,L/D =Liter/day Fermentation efficiency 90%, Distillation efficiency 98.5%
  • 44. Cassava as a biofuel/bioenergy crop Distillation & Dehydration Cassava Chips Milling Fermentation yeast Enzymes Simultaneous Liquefaction, Saccharification and Fermentation process (SLSF) UNCOOKED SINGLE-STEP
  • 45. Cassava as a biofuel/bioenergy crop SEMs of corn starches treated with granular starch hydrolyzing enzymes (GSHE) 6 - hr incubation 12 - hr incubation 24 - hr incubation 48 - hr incubation Cassava Corn
  • 46. Cassava as a biofuel/bioenergy crop To increase ethanol concentration 18% (v/v) or 14.6% (w/w) Increase the total solid/starch content (>30% Total dissolved solid) by increasing the feedstock to water ratio VHG (very high gravity) technology in fuel alcohol production
  • 47. Cassava as a biofuel/bioenergy crop Mash viscosity reduction by enzyme cocktail VHG technology development for cassava roots
  • 48. Cassava as a biofuel/bioenergy crop Ethanol Fermentation VHG Technology Development Process water 99 Tons Mixing (total solid = 25%) 140 Tons Milling Water 59 Tons Fresh Root (moisture content = 60-70%) 100 Tons Cassava Chip (moisture content = 14%) 41 Tons Process water saving Sun Drying
  • 49. Pilot scale ethanol plant at Thailand
  • 50. Pilot scale ethanol plant at Thailand
  • 51. Filtration Screw Press Pilot scale ethanol plant at Thailand
  • 52. Solar Collector Pilot scale ethanol plant at Thailand
  • 53. Technology transfer for ethanol production
  • 55. On going development Fermenter Molecular sieve Ethanol 90-95 % Cassava Chip / Root VHG-SLSF process
  • 56. Cassava as a biofuel/bioenergy crop Conclusions Cassava : The WINNER for an alternative food and biofuel Food - Improved yield with variation productions Fuel – Reduction of energy for ethanol production (SLSF / VHG)
  • 57. Cassava as a biofuel/bioenergy crop THANK YOU [email_address] www.cassava.org www.thailandethanol.com