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International Journal of Technical Research and Applications e-ISSN: 2320-8163,
www.ijtra.com Volume 2, Issue 3 (May-June 2014), PP. 01-05
1 | P a g e
COMPARISON OF THE EXPERIMENTAL
PERFORMANCE OF A THERMOELECTRIC
REFRIGERATOR WITH A VAPOUR
COMPRESSION REFRIGERATOR
Krishpersad Manohar1
, Ademola Anthony Adeyanju2
1
Mechanical and Manufacturing Engineering Department
The University of the West Indies
St. Augustine, Trinidad and Tobago
2
Mechanical Engineering Department
Ekiti State University
P.M.B. 5363, Ado-Ekiti, Nigeria
Abstract— This study shows the experimental comparison
between a commercial vapor compression refrigerator and a
laboratory built thermoelectric beverage cooler. Tests were
carried out to determine the time taken for the temperature of
325 ml of water in a glass jar to be reduced from 32o
C to below
6o
C. The result shows that in the freezer compartment of the
commercial refrigerator, the temperature of the water decreased
linearly with increasing time. However, for the thermoelectric
refrigerator, the water temperature decreased exponentially with
increasing time. In other words, cooling rate for the refrigerator
was constant while for the thermoelectric it decreased
exponentially. The study also shows that that in the freezer
compartment of the commercial refrigerator the water took 61
min to cool to 6°C while the thermoelectric beverage cooler took
69 min. It can be seen that for the majority of the cooling time,
the thermoelectric refrigerator was cooling at a faster rate than
the commercial refrigerator.
Index Terms—Thermoelectric cooling, Vapour power
refrigeration, Cooling rate.
I. INTRODUCTION
A thermoelectric device is one that operates on a circuit that
incorporates both thermal and electrical effects to convert heat
energy into electrical energy or electrical energy to a
temperature gradient [1]. Thermoelectric elements perform the
same cooling function as Freon-based vapor compression or
absorption refrigerators. Energy in the form of heat is taken
from a region thereby reducing its temperature and this energy
is then rejected to a heat sink region with a higher temperature
[2].
Thermoelectric elements are in a totally solid state while
vapor cycle devices have moving mechanical parts that require
a working fluid. A schematic of a thermoelectric module
shown in Fig. 1 can be a small, sturdy and quiet heat pumps
operated by a DC power source [3].
These usually last about 200,000 h in continuous mode. When
power is supplied, the surface where heat energy is absorbed
becomes cold; the opposite surface where heat energy is
released becomes hot. If the polarity of current-flow through
the module is reversed, the cold side will become the hot side
and vice-versa [3].
Thermoelectric devices can also be used as refrigerators on
the bases of the Peltier effect [1]. To create a thermoelectric
refrigerator (Fig.2), heat is absorbed from a refrigerated space
and then rejected to a warmer environment. The difference
between these two quantities is the net electrical work that
needs to be supplied. These refrigerators are not overly popular
because they have a low coefficient of performance. However,
in specialized applications they are useful.
Fig. 1: A thermoelectric refrigerator based on the peltier effect [1]
Thermoelectric modules can be used as thermocouples for
temperature measurement or as generators to supply power to
spacecraft and electrical equipment. Thermo electronic devices
are used in a variety of applications. They are used by the
military for night vision equipment, electronic equipment
cooling, portable refrigerators and inertial guidance systems
[4].
These products are useful to the military during war and
training because they are reliable, small and quiet. Another
advantage with thermoelectric products is that they can run on
batteries or out of a car accessory power supply port. The
medical community uses thermoelectric applications for
hypothermia blankets for patients to rest on during surgery and
keep their body at a specified temperature, blood analyzers
and tissue preparation and storage. The main advantage of
thermoelectric devices to the medical community is that the
devices allow doctors precise temperature control which is
useful in handling tissue samples [4].
Thermoelectric devices are probably most well known for
their contribution to powering spacecraft like the Voyager.
Radioisotope Thermoelectric Generators provided all of the
on-board electrical power for NASA’s Voyager. The
Thermoelectric devices proved reliable since they were still
performing to specification 14 years after launch. The power
system provided the equivalent of 100-300 watts electrical
International Journal of Technical Research and Applications e-ISSN: 2320-8163,
www.ijtra.com Volume 2, Issue 3 (May-June 2014), PP. 01-05
2 | P a g e
power and multiples thereof. NASA is now requiring higher
efficiency rates out of smaller units.
The interaction between thermal and electric phenomena;
Seebeck effect (1821), Peltier effect (1834), Joule effect
(1841) and Thomson effect (1857) was known since the 19th
century [4]. In 1885, the English physicist J.W. Rayleigh
outlined the possibility of using thermoelectric devices as
electricity generators but this development was stopped
because of the low efficiency achieved. However, the major
advancement was made in the 1950s with the introduction of
semiconductors as thermoelectric materials. It was observed
that they had a high Seebeck coefficient, good electrical
conductivity and low thermal conductivity.
In those moments thermoelectric refrigeration began to
look more promising and Peltier devices were developed for
refrigeration applications mostly for the military field. Work
on semiconductor thermocouples also led to the construction
of thermoelectric generators with a high enough efficiency for
special applications.
There was little improvement in thermoelectric materials from
the time of the introduction of semiconductor thermo-elements
until the end of the 20th century. However, in recent years,
several new ideas for the improvement of materials have been
put forward and significant advances are being made [3].
Presently, in the civil market, thermoelectric refrigeration has
a place in medical applications and scientific mechanisms and
devices where accurate temperature control is needed.
Nevertheless, there are other applications with great potential,
in which companies are starting to show interest, e.g.,
dehumidifiers [5], domestic and automobile air conditioning
systems, portable iceboxes, domestic refrigerators, devices to
transport perishable products, computer processor coolers, etc.
For these applications, thermoelectric refrigeration competes
with conventional refrigeration systems like Vapor
compression refrigeration. For a typical conventional
refrigeration system, a temperature difference between the
ambient and the cabinet of about 25-30 K at Th = 300 K is
usually required to achieve satisfactory cooling performance.
This indicates that the maximum COP of a thermoelectric
refrigerator comprised of a commercially available module is
around 0.9-1.2. However, the practical COP of a
thermoelectric refrigerator is much lower than this because the
temperature difference between the hot and cold side of the
thermoelectric module is larger than the temperature
difference between the ambient and the cabinet. In other
words, the hot side temperature is higher than the ambient and
the cold side temperature is lower than the cabinet temperature
[6]. For a practical thermoelectric cooling system, the hot side
heat exchanger rejects the heat produced on the hot side of the
thermoelectric module to the ambient.
The cold side heat exchanger removes the heat from the
cold region to the cold side of thermoelectric module and so
increases the temperature of the cold side. Because the
thermoelectric module is very high heat intensity equipment,
the high efficiency thermoelectric heat exchangers is
necessity. Use of a heat pipe will not be of benefit for natural
convection, because the dominant thermal resistance in this
case is the convection resistance [7]. Water-cooled forced
convection heat exchangers have excellent performance. The
main drawback of a water-cooled heat exchanger is that it
needs a convenient source of cooling water. Without a source
of cooling water, a forced convection water heat exchanger
would require a pump and radiator and associated fittings and
tubing. The added resistance of the radiator would increase the
overall resistance.
Air-cooled systems are therefore often more desirable.
Many heat exchange systems based on the afore-mentioned
forced air convection exchangers and the use of heat pipes
have been reported [6]. Using a double fan in an appropriate
position could significantly increase the efficiency of the
forced air exchanger compared to using the single fan in a
refrigerator [8]. A long chimney for a natural-convection heat
exchanger may also improve the performance of the
refrigerator without the need to use fans that of course, require
the electrical power input. A novel, air-cooled thermosyphon
reboiler-condenser system has been reported [7] and has been
used as a heat exchanger of a thermoelectric refrigerator [2, 7].
This system is capable of providing very low heat sink
resistance values with air cooling and a thermal resistance as
low as 0.0194-0.0505KW-1
was obtained for cooling a 45 mm2
module. The system promises significantly higher COP for
thermoelectric coolers than is possible using existing heat
exchange technology.
A thermoelectric refrigeration system which employed a
Phase Change Material (PCM) as a cold side heat exchanger
for cooling storage showed improvement of the COP [8]. The
refrigeration system was first fabricated and tested using a
conventional heat sink system (bonded fin heat sink system) at
the cold heat sink. In order to improve the performance and
storage capability, the system was reconstructed and tested
using an encapsulated Phase Change Material (PCM) as a cold
sink.
Both configurations used heat pipe embedded fins as the
heat sink on the hot side. Results of tests on the latter system
showed an increased performance. This was because the PCM
had a large storage capacity allowing most of the cooling
energy to be absorbed by the PCM and therefore, the cold side
temperature fell more slowly than when the PCM was not
used. During the phase change process, the temperature of the
refrigeration system was almost constant until the phase
change process was complete. This helped to keep the
temperature difference across the thermoelectric module to a
minimum, thus improving its performance. In general,
thermoelectric modules are very high heat intensity equipment
which need high efficiency heat exchangers to lower the hot
side temperature and increase the cold side temperature in
order to improve the COP. Use of a greater number of
modules would also improve the COP of the system. Use of
more modules would reduce the heat load on each module and
so lower the heat flux densities of both the hot and cold side of
each module.
II. EXPERIMENTAL APPARATUS
A thermoelectric control beverage cooler was constructed
using four (4) TEC modules arranged as shown in the
schematic diagram Figure 2. The outer compartment of the
beverage cooler was constructed from 6 mm thick plywood
and coated with a waterproof clear varnish. The duct
connecting the air blowers was constructed from 0.5 mm thick
sheet metal (aluzinc). Figure 3 shows a picture of the test
apparatus. The TEC modules were rated for a 12 V dc power
supply and the air blowers operated with a 120 V ac power
International Journal of Technical Research and Applications e-ISSN: 2320-8163,
www.ijtra.com Volume 2, Issue 3 (May-June 2014), PP. 01-05
3 | P a g e
supply. The airflow rates through the two warm compartments
were measured using a hot wire anemometer at locations
before the first heat sink, after the first heat sink (between the
two heat sinks) and after the second heat sink on both sides for
the two warm compartments. Thermocouples were
strategically placed as shown in the schematic (Figure 2) to
measure the respective temperatures. T1 indicated the
temperature at the hot side heat sink base, Tbase hot; T2
measured the temperature at the cold side heat sink base, Tbase
cold; T3 measured the cold compartment Temperature, Tcold and
T4 measured the water Temperature, Twater.
Fig. 2: Schematic of TEC beverage cooler showing the placement
of thermocouples (T1, T2, T3 and T4)
Fig. 3: TEC Thermoelectric refrigerator
III. TEST RESULTS
Comparative experiments were conducted to determine the
time taken for the temperature of 325 ml of water in a glass
container to reach 6 o
C. The water was initially at room
temperature. The power to the TEC modules were measured
and shown in Table 1. The average values of the measured air
flow through the warm compartments of the TEC beverage
cooler are given in Table 2. The time taken for the TEC
beverage cooler cold compartment with no thermal load to
reach below 5 o
C was measured and shown in table 3. The
time taken for 325 ml of water at room temperature placed in
the cold compartment of the TEC beverage cooler was
monitored and the results shown in table 4. Comparison of the
effectiveness of the TEC beverage cooler was made with a 10
cubic meter commercial refrigerator by placing 325 ml of
water in similar containers in the freezer compartment and the
cold space compartment of the refrigerator. These results are
shown in Table 5.
TEC module Voltage (V) Current (A) Power (W)
1 11.42 8.5 97.07
2 11.7 8.3 97.11
3 11.69 8.4 98.20
4 11.03 8.5 93.76
TABLE 1: THE VOLTAGE AND CURRENT READINGS
Left side warm
compartment
Right side warm
compartment
Position Air speed
(ft/min)
Air
Flow
(CFM)
Air
speed
(ft/min)
Air Flow
(CFM)
Before heat
sink
1879 530 3114 880
After heat
sink 1
587 160 1593 450
After heat
sink 2
452 120 1278 361
TABLE 2: THE AIR FLOW-RATE THROUGH THE TWO WARM
COMPARTMENT
Time (min) Tbase hot
(o
C)
T cold
(o
C)
Tbase cold
(o
C)
0 32.7 32.7 32.7
5 61.7 21.6 20.6
10 60.9 14.3 12.8
15 60.4 11.4 10.1
20 59.7 8.4 6.9
25 58.9 6.1 4.8
30 59.0 5.2 3.8
35 58.8 4.4 2.9
40 58.8 3.8 2.3
45 58.7 3.2 1.7
TABLE 3: TEMPERATURE READINGS FOR THE COLD AND
HOT COMPARTMENT
Time after
water is
placed inside
(min)
Total
time
chiller is
on
(min)
Tbase hot
(o
C)
Tbase cold
(o
C)
Tcold
(o
C)
Twater
(o
C)
0 46 59.0 4.0 5.7 31.5
5 51 59.2 5.5 5.6 25.9
10 56 59.4 6.0 5.6 22.4
International Journal of Technical Research and Applications e-ISSN: 2320-8163,
www.ijtra.com Volume 2, Issue 3 (May-June 2014), PP. 01-05
4 | P a g e
15 61 59.4 6.0 5.5 19.4
20 66 59.5 5.9 5.3 17.0
25 71 59.4 5.7 4.8 14.8
30 76 59.5 5.5 4.6 13.2
35 81 59.5 5.2 4.1 11.7
40 86 59.5 5.0 3.9 10.4
45 91 59.5 4.8 3.7 9.4
50 96 59.5 4.6 3.4 8.3
55 101 59.4 4.5 3.2 7.7
60 106 59.3 4.3 3.0 7.0
65 111 59.5 4.2 2.9 6.2
69 115 59.4 4.1 2.7 6.0
TABLE 4: TEMPERATURE READINGS FOR THE COLD AND
HOT COMPARTMENT WHEN WATER WAS TESTED
Freezer compartment Cold space compartment
Time
(min)
Temperature
(o
C)
Time
(min)
Temperature
(o
C)
0 31.7 0 31.7
10 26.3 15 28.1
20 21.2 30 24.3
30 16.8 45 21.2
40 13.0 60 19.5
50 10.1 75 19.0
60 6.3 90 17.5
70 5.9 105 16.2
120 14.8
135 13.2
150 12.5
165 11.7
180 11.0
195 10.5
210 9.8
225 9.3
240 8.5
255 7.3
TABLE 5: VARIATION OF TEMPERATURE WITH TIME FOR
325 ML WATER PLACED IN FREEZER AND COLD SPACE OF
REFRIGERATOR
IV. RESULTS AND DISCUSSION
The design power input obtained in the calculations for the
TEC modules used was 98W. Figure 4 shows the performance
of a TEC module variation with input power (Goldsmid, 2009).
Performance in this case refers to the cooling rate Qc. The
Figure 4 shows that as the input power increases, performance
also increases. Operating at close to the maximum is
inefficient; most applications do operate at 40-80% of input
maximum power of TEC modules. For the selected TEC
modules 40% input power max is 160.16 Watt. Therefore the
effectiveness of the beverage chiller would have been improved
if the TEC modules were operated between the 40-80% range.
Fig. 4: Variation of performance with input power for a TEC
module
Inefficient forced convective heat transfer within the cold
compartment mat has adversely affected the cooling rate of the
thermoelectric refrigeration since a small fan was used to
circulate air within the cold compartment. The fan had small
cubic feet per minute (cfm) rating and its positioning also was
not optimal. Having an internal fan capable of circulating air
through the fins of all the cold side heat sinks and then
directing a blast of cold air over the jar containing the water to
be cooled would have resulted in shorter cooling time. Hence,
the time for cooling the 325 ml water as shown in Figure 5
would have been less.
Fig. 6 compares the thermoelectric refrigeration’s cooling
time with cooling times obtained from the freezer space and
cold space of a vapour compression refrigerator. All three tests
were carried out on 325 mL of water in a glass jar. The result
indicate that for the refrigerator freezer space, the temperature
of the water decreased linearly with increasing time.
Fig. 5: Variation of temperature with time of the cold
compartment of the Thermoelectric Refrigeration and of 325 mL
water placed inside the cold compartment
International Journal of Technical Research and Applications e-ISSN: 2320-8163,
www.ijtra.com Volume 2, Issue 3 (May-June 2014), PP. 01-05
5 | P a g e
Fig. 6: Variation of temperature with time of 325 mL of water
placed inside various cold spaces
However, for the thermoelectric refrigeration, the water
temperature decreased exponentially with increasing time. In
other words, cooling rate for the refrigerator was constant
while for the thermoelectric refrigeration it decreased
exponentially. Figure 6 also shows that the freezer took 61 min
to cool the water to 6°C while the thermoelectric refrigeration
took 69 min.
It can be seen that for the majority of the cooling time, the
thermoelectric refrigeration was cooling at a faster rate than
the freezer. But by virtue of the exponential cooling versus
linear cooling, the rate for the vapour compression refrigerator
was decreasing while the TEC beverage cooler rate was
leveling off. This caused the thermoelectric refrigeration’s
cooling rate to eventually reach a point where it was lower
than the refrigerator freezer cooling rate. This happened at
around 7°C as shown in the Fig. 6, where the lines crossed. It
must also be noted that the temperature within the freezer
space was measured at -17.4°C while that of the
thermoelectric refrigeration’s cold compartment was on
average around 3.9°C (it started at 5.7°C and dropped to 2.7°C
during the water cooling process). Therefore, at the point in
time at which the required water temperature of 6°C was
attained, the temperature difference between water and cold
space was 23.4°C for the refrigerator freezer and only 3.30°C
for the thermoelectric beverage cooler. Therefore, the TEC
beverage cooler showed comparative cooling capabalities to
that of the freezer compartment of a commercial refrigerator
and can effectively serve as a beverage cooler.
V. CONCLUSIONS
The thermoelectric refrigeration took comparatively the
same time to cool the water to approximately 6o
C. The heat
transfer process from the water to the cold compartment was
more efficient than in the freezer of vapour compression
refrigerator as the temperature difference with the
surroundings was significantly higher for the commercial
refrigerator then that of the TEC beverage cooler. The cold
space of the refrigerator was measured at 5.1°C and took over
2 h to cool to 7.2o
C, which was very much slower than the
thermoelectric refrigeration.
REFERENCES
[1] Cengal, Y. and B. Michael, Thermodynamics: An Engineering
Approach. McGraw Hill, Hightstown,1998.
[2] Gilley, M.D. and R.L. Webb, 1999. Thermoelectric refrigerator
with evaporating/condensing heat exchanger. United States
Patent, No. 6003319, December 21.
http://www.freepatentsonline.com/6003319.html.
[3] Goldsmid, H.J., Introduction to Thermoelectricity. Springer
Heodelberg Dordrecht, London, 2009, pp: 1-3.
[4] Rowe, D.M. and C.M. Bhandari, Modern Thermoelectric. Holt,
Rinehart and Winston, London, 1983, pp: 7-25.
[5] Vian, J.G., D. Astrain and M. Dominguez, Numerical modeling
and design of a thermoelectric dehumidifier. Applied Thermal
Eng., vol. 22. pp.407-422, 2002.
[6] Sofrata, H., Heat rejection alternatives for thermoelectric
refrigerators. Energy Conservation Journal. vol. 37, pp.269-280,
1996.
[7] Webb, R.L., Advanced heat exchange technology for
thermoelectric cooling. Journal of Electrical Engineering.
vol. 120, pp.98-105, 1998.
[8] Riffat, S.B., S.A. Omer and M.A. Xiaoli,. A novel thermoelectric
refrigeration system employing heat pipes and a phase change
material: An experimental investigation. Renewable Energy,
vol. 23, pp. 313-323, 2001.

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Experimental comparison of thermoelectric and vapor compression refrigerators

  • 1. International Journal of Technical Research and Applications e-ISSN: 2320-8163, www.ijtra.com Volume 2, Issue 3 (May-June 2014), PP. 01-05 1 | P a g e COMPARISON OF THE EXPERIMENTAL PERFORMANCE OF A THERMOELECTRIC REFRIGERATOR WITH A VAPOUR COMPRESSION REFRIGERATOR Krishpersad Manohar1 , Ademola Anthony Adeyanju2 1 Mechanical and Manufacturing Engineering Department The University of the West Indies St. Augustine, Trinidad and Tobago 2 Mechanical Engineering Department Ekiti State University P.M.B. 5363, Ado-Ekiti, Nigeria Abstract— This study shows the experimental comparison between a commercial vapor compression refrigerator and a laboratory built thermoelectric beverage cooler. Tests were carried out to determine the time taken for the temperature of 325 ml of water in a glass jar to be reduced from 32o C to below 6o C. The result shows that in the freezer compartment of the commercial refrigerator, the temperature of the water decreased linearly with increasing time. However, for the thermoelectric refrigerator, the water temperature decreased exponentially with increasing time. In other words, cooling rate for the refrigerator was constant while for the thermoelectric it decreased exponentially. The study also shows that that in the freezer compartment of the commercial refrigerator the water took 61 min to cool to 6°C while the thermoelectric beverage cooler took 69 min. It can be seen that for the majority of the cooling time, the thermoelectric refrigerator was cooling at a faster rate than the commercial refrigerator. Index Terms—Thermoelectric cooling, Vapour power refrigeration, Cooling rate. I. INTRODUCTION A thermoelectric device is one that operates on a circuit that incorporates both thermal and electrical effects to convert heat energy into electrical energy or electrical energy to a temperature gradient [1]. Thermoelectric elements perform the same cooling function as Freon-based vapor compression or absorption refrigerators. Energy in the form of heat is taken from a region thereby reducing its temperature and this energy is then rejected to a heat sink region with a higher temperature [2]. Thermoelectric elements are in a totally solid state while vapor cycle devices have moving mechanical parts that require a working fluid. A schematic of a thermoelectric module shown in Fig. 1 can be a small, sturdy and quiet heat pumps operated by a DC power source [3]. These usually last about 200,000 h in continuous mode. When power is supplied, the surface where heat energy is absorbed becomes cold; the opposite surface where heat energy is released becomes hot. If the polarity of current-flow through the module is reversed, the cold side will become the hot side and vice-versa [3]. Thermoelectric devices can also be used as refrigerators on the bases of the Peltier effect [1]. To create a thermoelectric refrigerator (Fig.2), heat is absorbed from a refrigerated space and then rejected to a warmer environment. The difference between these two quantities is the net electrical work that needs to be supplied. These refrigerators are not overly popular because they have a low coefficient of performance. However, in specialized applications they are useful. Fig. 1: A thermoelectric refrigerator based on the peltier effect [1] Thermoelectric modules can be used as thermocouples for temperature measurement or as generators to supply power to spacecraft and electrical equipment. Thermo electronic devices are used in a variety of applications. They are used by the military for night vision equipment, electronic equipment cooling, portable refrigerators and inertial guidance systems [4]. These products are useful to the military during war and training because they are reliable, small and quiet. Another advantage with thermoelectric products is that they can run on batteries or out of a car accessory power supply port. The medical community uses thermoelectric applications for hypothermia blankets for patients to rest on during surgery and keep their body at a specified temperature, blood analyzers and tissue preparation and storage. The main advantage of thermoelectric devices to the medical community is that the devices allow doctors precise temperature control which is useful in handling tissue samples [4]. Thermoelectric devices are probably most well known for their contribution to powering spacecraft like the Voyager. Radioisotope Thermoelectric Generators provided all of the on-board electrical power for NASA’s Voyager. The Thermoelectric devices proved reliable since they were still performing to specification 14 years after launch. The power system provided the equivalent of 100-300 watts electrical
  • 2. International Journal of Technical Research and Applications e-ISSN: 2320-8163, www.ijtra.com Volume 2, Issue 3 (May-June 2014), PP. 01-05 2 | P a g e power and multiples thereof. NASA is now requiring higher efficiency rates out of smaller units. The interaction between thermal and electric phenomena; Seebeck effect (1821), Peltier effect (1834), Joule effect (1841) and Thomson effect (1857) was known since the 19th century [4]. In 1885, the English physicist J.W. Rayleigh outlined the possibility of using thermoelectric devices as electricity generators but this development was stopped because of the low efficiency achieved. However, the major advancement was made in the 1950s with the introduction of semiconductors as thermoelectric materials. It was observed that they had a high Seebeck coefficient, good electrical conductivity and low thermal conductivity. In those moments thermoelectric refrigeration began to look more promising and Peltier devices were developed for refrigeration applications mostly for the military field. Work on semiconductor thermocouples also led to the construction of thermoelectric generators with a high enough efficiency for special applications. There was little improvement in thermoelectric materials from the time of the introduction of semiconductor thermo-elements until the end of the 20th century. However, in recent years, several new ideas for the improvement of materials have been put forward and significant advances are being made [3]. Presently, in the civil market, thermoelectric refrigeration has a place in medical applications and scientific mechanisms and devices where accurate temperature control is needed. Nevertheless, there are other applications with great potential, in which companies are starting to show interest, e.g., dehumidifiers [5], domestic and automobile air conditioning systems, portable iceboxes, domestic refrigerators, devices to transport perishable products, computer processor coolers, etc. For these applications, thermoelectric refrigeration competes with conventional refrigeration systems like Vapor compression refrigeration. For a typical conventional refrigeration system, a temperature difference between the ambient and the cabinet of about 25-30 K at Th = 300 K is usually required to achieve satisfactory cooling performance. This indicates that the maximum COP of a thermoelectric refrigerator comprised of a commercially available module is around 0.9-1.2. However, the practical COP of a thermoelectric refrigerator is much lower than this because the temperature difference between the hot and cold side of the thermoelectric module is larger than the temperature difference between the ambient and the cabinet. In other words, the hot side temperature is higher than the ambient and the cold side temperature is lower than the cabinet temperature [6]. For a practical thermoelectric cooling system, the hot side heat exchanger rejects the heat produced on the hot side of the thermoelectric module to the ambient. The cold side heat exchanger removes the heat from the cold region to the cold side of thermoelectric module and so increases the temperature of the cold side. Because the thermoelectric module is very high heat intensity equipment, the high efficiency thermoelectric heat exchangers is necessity. Use of a heat pipe will not be of benefit for natural convection, because the dominant thermal resistance in this case is the convection resistance [7]. Water-cooled forced convection heat exchangers have excellent performance. The main drawback of a water-cooled heat exchanger is that it needs a convenient source of cooling water. Without a source of cooling water, a forced convection water heat exchanger would require a pump and radiator and associated fittings and tubing. The added resistance of the radiator would increase the overall resistance. Air-cooled systems are therefore often more desirable. Many heat exchange systems based on the afore-mentioned forced air convection exchangers and the use of heat pipes have been reported [6]. Using a double fan in an appropriate position could significantly increase the efficiency of the forced air exchanger compared to using the single fan in a refrigerator [8]. A long chimney for a natural-convection heat exchanger may also improve the performance of the refrigerator without the need to use fans that of course, require the electrical power input. A novel, air-cooled thermosyphon reboiler-condenser system has been reported [7] and has been used as a heat exchanger of a thermoelectric refrigerator [2, 7]. This system is capable of providing very low heat sink resistance values with air cooling and a thermal resistance as low as 0.0194-0.0505KW-1 was obtained for cooling a 45 mm2 module. The system promises significantly higher COP for thermoelectric coolers than is possible using existing heat exchange technology. A thermoelectric refrigeration system which employed a Phase Change Material (PCM) as a cold side heat exchanger for cooling storage showed improvement of the COP [8]. The refrigeration system was first fabricated and tested using a conventional heat sink system (bonded fin heat sink system) at the cold heat sink. In order to improve the performance and storage capability, the system was reconstructed and tested using an encapsulated Phase Change Material (PCM) as a cold sink. Both configurations used heat pipe embedded fins as the heat sink on the hot side. Results of tests on the latter system showed an increased performance. This was because the PCM had a large storage capacity allowing most of the cooling energy to be absorbed by the PCM and therefore, the cold side temperature fell more slowly than when the PCM was not used. During the phase change process, the temperature of the refrigeration system was almost constant until the phase change process was complete. This helped to keep the temperature difference across the thermoelectric module to a minimum, thus improving its performance. In general, thermoelectric modules are very high heat intensity equipment which need high efficiency heat exchangers to lower the hot side temperature and increase the cold side temperature in order to improve the COP. Use of a greater number of modules would also improve the COP of the system. Use of more modules would reduce the heat load on each module and so lower the heat flux densities of both the hot and cold side of each module. II. EXPERIMENTAL APPARATUS A thermoelectric control beverage cooler was constructed using four (4) TEC modules arranged as shown in the schematic diagram Figure 2. The outer compartment of the beverage cooler was constructed from 6 mm thick plywood and coated with a waterproof clear varnish. The duct connecting the air blowers was constructed from 0.5 mm thick sheet metal (aluzinc). Figure 3 shows a picture of the test apparatus. The TEC modules were rated for a 12 V dc power supply and the air blowers operated with a 120 V ac power
  • 3. International Journal of Technical Research and Applications e-ISSN: 2320-8163, www.ijtra.com Volume 2, Issue 3 (May-June 2014), PP. 01-05 3 | P a g e supply. The airflow rates through the two warm compartments were measured using a hot wire anemometer at locations before the first heat sink, after the first heat sink (between the two heat sinks) and after the second heat sink on both sides for the two warm compartments. Thermocouples were strategically placed as shown in the schematic (Figure 2) to measure the respective temperatures. T1 indicated the temperature at the hot side heat sink base, Tbase hot; T2 measured the temperature at the cold side heat sink base, Tbase cold; T3 measured the cold compartment Temperature, Tcold and T4 measured the water Temperature, Twater. Fig. 2: Schematic of TEC beverage cooler showing the placement of thermocouples (T1, T2, T3 and T4) Fig. 3: TEC Thermoelectric refrigerator III. TEST RESULTS Comparative experiments were conducted to determine the time taken for the temperature of 325 ml of water in a glass container to reach 6 o C. The water was initially at room temperature. The power to the TEC modules were measured and shown in Table 1. The average values of the measured air flow through the warm compartments of the TEC beverage cooler are given in Table 2. The time taken for the TEC beverage cooler cold compartment with no thermal load to reach below 5 o C was measured and shown in table 3. The time taken for 325 ml of water at room temperature placed in the cold compartment of the TEC beverage cooler was monitored and the results shown in table 4. Comparison of the effectiveness of the TEC beverage cooler was made with a 10 cubic meter commercial refrigerator by placing 325 ml of water in similar containers in the freezer compartment and the cold space compartment of the refrigerator. These results are shown in Table 5. TEC module Voltage (V) Current (A) Power (W) 1 11.42 8.5 97.07 2 11.7 8.3 97.11 3 11.69 8.4 98.20 4 11.03 8.5 93.76 TABLE 1: THE VOLTAGE AND CURRENT READINGS Left side warm compartment Right side warm compartment Position Air speed (ft/min) Air Flow (CFM) Air speed (ft/min) Air Flow (CFM) Before heat sink 1879 530 3114 880 After heat sink 1 587 160 1593 450 After heat sink 2 452 120 1278 361 TABLE 2: THE AIR FLOW-RATE THROUGH THE TWO WARM COMPARTMENT Time (min) Tbase hot (o C) T cold (o C) Tbase cold (o C) 0 32.7 32.7 32.7 5 61.7 21.6 20.6 10 60.9 14.3 12.8 15 60.4 11.4 10.1 20 59.7 8.4 6.9 25 58.9 6.1 4.8 30 59.0 5.2 3.8 35 58.8 4.4 2.9 40 58.8 3.8 2.3 45 58.7 3.2 1.7 TABLE 3: TEMPERATURE READINGS FOR THE COLD AND HOT COMPARTMENT Time after water is placed inside (min) Total time chiller is on (min) Tbase hot (o C) Tbase cold (o C) Tcold (o C) Twater (o C) 0 46 59.0 4.0 5.7 31.5 5 51 59.2 5.5 5.6 25.9 10 56 59.4 6.0 5.6 22.4
  • 4. International Journal of Technical Research and Applications e-ISSN: 2320-8163, www.ijtra.com Volume 2, Issue 3 (May-June 2014), PP. 01-05 4 | P a g e 15 61 59.4 6.0 5.5 19.4 20 66 59.5 5.9 5.3 17.0 25 71 59.4 5.7 4.8 14.8 30 76 59.5 5.5 4.6 13.2 35 81 59.5 5.2 4.1 11.7 40 86 59.5 5.0 3.9 10.4 45 91 59.5 4.8 3.7 9.4 50 96 59.5 4.6 3.4 8.3 55 101 59.4 4.5 3.2 7.7 60 106 59.3 4.3 3.0 7.0 65 111 59.5 4.2 2.9 6.2 69 115 59.4 4.1 2.7 6.0 TABLE 4: TEMPERATURE READINGS FOR THE COLD AND HOT COMPARTMENT WHEN WATER WAS TESTED Freezer compartment Cold space compartment Time (min) Temperature (o C) Time (min) Temperature (o C) 0 31.7 0 31.7 10 26.3 15 28.1 20 21.2 30 24.3 30 16.8 45 21.2 40 13.0 60 19.5 50 10.1 75 19.0 60 6.3 90 17.5 70 5.9 105 16.2 120 14.8 135 13.2 150 12.5 165 11.7 180 11.0 195 10.5 210 9.8 225 9.3 240 8.5 255 7.3 TABLE 5: VARIATION OF TEMPERATURE WITH TIME FOR 325 ML WATER PLACED IN FREEZER AND COLD SPACE OF REFRIGERATOR IV. RESULTS AND DISCUSSION The design power input obtained in the calculations for the TEC modules used was 98W. Figure 4 shows the performance of a TEC module variation with input power (Goldsmid, 2009). Performance in this case refers to the cooling rate Qc. The Figure 4 shows that as the input power increases, performance also increases. Operating at close to the maximum is inefficient; most applications do operate at 40-80% of input maximum power of TEC modules. For the selected TEC modules 40% input power max is 160.16 Watt. Therefore the effectiveness of the beverage chiller would have been improved if the TEC modules were operated between the 40-80% range. Fig. 4: Variation of performance with input power for a TEC module Inefficient forced convective heat transfer within the cold compartment mat has adversely affected the cooling rate of the thermoelectric refrigeration since a small fan was used to circulate air within the cold compartment. The fan had small cubic feet per minute (cfm) rating and its positioning also was not optimal. Having an internal fan capable of circulating air through the fins of all the cold side heat sinks and then directing a blast of cold air over the jar containing the water to be cooled would have resulted in shorter cooling time. Hence, the time for cooling the 325 ml water as shown in Figure 5 would have been less. Fig. 6 compares the thermoelectric refrigeration’s cooling time with cooling times obtained from the freezer space and cold space of a vapour compression refrigerator. All three tests were carried out on 325 mL of water in a glass jar. The result indicate that for the refrigerator freezer space, the temperature of the water decreased linearly with increasing time. Fig. 5: Variation of temperature with time of the cold compartment of the Thermoelectric Refrigeration and of 325 mL water placed inside the cold compartment
  • 5. International Journal of Technical Research and Applications e-ISSN: 2320-8163, www.ijtra.com Volume 2, Issue 3 (May-June 2014), PP. 01-05 5 | P a g e Fig. 6: Variation of temperature with time of 325 mL of water placed inside various cold spaces However, for the thermoelectric refrigeration, the water temperature decreased exponentially with increasing time. In other words, cooling rate for the refrigerator was constant while for the thermoelectric refrigeration it decreased exponentially. Figure 6 also shows that the freezer took 61 min to cool the water to 6°C while the thermoelectric refrigeration took 69 min. It can be seen that for the majority of the cooling time, the thermoelectric refrigeration was cooling at a faster rate than the freezer. But by virtue of the exponential cooling versus linear cooling, the rate for the vapour compression refrigerator was decreasing while the TEC beverage cooler rate was leveling off. This caused the thermoelectric refrigeration’s cooling rate to eventually reach a point where it was lower than the refrigerator freezer cooling rate. This happened at around 7°C as shown in the Fig. 6, where the lines crossed. It must also be noted that the temperature within the freezer space was measured at -17.4°C while that of the thermoelectric refrigeration’s cold compartment was on average around 3.9°C (it started at 5.7°C and dropped to 2.7°C during the water cooling process). Therefore, at the point in time at which the required water temperature of 6°C was attained, the temperature difference between water and cold space was 23.4°C for the refrigerator freezer and only 3.30°C for the thermoelectric beverage cooler. Therefore, the TEC beverage cooler showed comparative cooling capabalities to that of the freezer compartment of a commercial refrigerator and can effectively serve as a beverage cooler. V. CONCLUSIONS The thermoelectric refrigeration took comparatively the same time to cool the water to approximately 6o C. The heat transfer process from the water to the cold compartment was more efficient than in the freezer of vapour compression refrigerator as the temperature difference with the surroundings was significantly higher for the commercial refrigerator then that of the TEC beverage cooler. The cold space of the refrigerator was measured at 5.1°C and took over 2 h to cool to 7.2o C, which was very much slower than the thermoelectric refrigeration. REFERENCES [1] Cengal, Y. and B. Michael, Thermodynamics: An Engineering Approach. McGraw Hill, Hightstown,1998. [2] Gilley, M.D. and R.L. Webb, 1999. Thermoelectric refrigerator with evaporating/condensing heat exchanger. United States Patent, No. 6003319, December 21. http://www.freepatentsonline.com/6003319.html. [3] Goldsmid, H.J., Introduction to Thermoelectricity. Springer Heodelberg Dordrecht, London, 2009, pp: 1-3. [4] Rowe, D.M. and C.M. Bhandari, Modern Thermoelectric. Holt, Rinehart and Winston, London, 1983, pp: 7-25. [5] Vian, J.G., D. Astrain and M. Dominguez, Numerical modeling and design of a thermoelectric dehumidifier. Applied Thermal Eng., vol. 22. pp.407-422, 2002. [6] Sofrata, H., Heat rejection alternatives for thermoelectric refrigerators. Energy Conservation Journal. vol. 37, pp.269-280, 1996. [7] Webb, R.L., Advanced heat exchange technology for thermoelectric cooling. Journal of Electrical Engineering. vol. 120, pp.98-105, 1998. [8] Riffat, S.B., S.A. Omer and M.A. Xiaoli,. A novel thermoelectric refrigeration system employing heat pipes and a phase change material: An experimental investigation. Renewable Energy, vol. 23, pp. 313-323, 2001.