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Benefits of Finishing and Polishing Restorative
Materials
Principles of Cutting, Grinding, Finishing, and
Polishing
Abrasion and Erosion
Abrasive Instrument Design
Types of Abrasives
Finishing and Polishing Procedures
Dentifrices
Conclusion
KEY TERMS
Abrasive :A hard substance used (or grinding,
finishing, or polishing a less-hard surface.
Buffing: Process of producing a lustrous
surface through the abrading action of fine
abrasives bound to a nonabrasive binder
medium.
Bulk reduction: Process of removing excess material by
cutting or grinding a material with rotary instruments to
provide a desired anatomic form.
Contouring: Process of producing a desired anatomical
form by cutting or grinding away excess material.
Cutting: Process of removing material from the substrate
by use of a bladed bur or an abrasive embedded in a
binding matrix on a bur or disk.
Finished and polished restoration: A prosthesis
or direct restoration whose outer surface has
been progressively refined to a desired state of
surface finish.
Finishing: Process of removing surface defects
or scratches created during the contouring
process through the use of cutting or grinding
instruments or both.
Glaze ceramic: A specially formulated
ceramic powder that, when mixed with a
liquid,
applied to a ceramic surface, and heated to an
appropriate temperature for a sufficient time,
forms a smooth glassy layer on a dental
ceramic surface.
Grinding: Process of removing material from a
substrate by abrasion with relatively coarse
particles.
Natural glaze :A vitrified layer that forms on the surface
of a dental ceramic containing a glass phase when the
ceramic is heated to a glazing temperature for a specified
time.
Over glaze: Thin surface coating of glass formed by
fusing a thin layer of glass powder the matures at a lower
temperature than that associated with the ceramic
substrate.
Polish: Luster or gloss produced on a finished surface.
Polishing: Process of providing luster or gloss on
a material surface.
Benefits of Finishing
and Polishing
Restorative Materials
Finished and polished restorations provide
three benefits of dental care :
Oral health,
Function, and
Aesthetics.
A well-contoured and polished restoration
oral health by resisting the accumulation of
food debris and pathogenic bacteria.
This is accomplished through a reduction in
total surface area and reduced roughness of
the restoration surface.
Smoother surfaces have less retention areas
and are easier to maintain in a hygienic state
when preventive oral home care is practiced
because dental floss and the toothbrush
bristles can gain more access to all surfaces
and marginal areas.
Tarnish and corrosion activity of some dental materials
can be significantly reduced.
Oral function is enhanced with a well-polished
restoration.
Rough material surfaces lead to the development of
high-contact stresses that cause the loss of functional aid
stabilizing contacts between teeth.
Roughness on ceramics also act as stress
concentration points.
Finishing and polishing surfaces can improve the
strength of the restoration, especially in areas under
tension.
 Finally, aesthetic demands may require the dentist to
handle highly visible surfaces of restorations differently
than those that are not accessible.
PRINCIPLES OF CUTTING, GRINDING,
FINISIHING, AND POLISHING
Even though there are distinct differences in
function of cutting, grinding and polishing, at
times they overlap, depending on the hardness,
shape the abrasive particle used and the speed of
the handpiece.
Grinding, finishing, and polishing systems vary
considerably. They consist of abrasive-coated
paper or plastic disks, abrasive impregnated
tipped mandrels, diamond-bonded burs, and
abrasive pastes.
The goals of finishing and polishing
procedures are to obtain the desired anatomy,
proper occlusion, and the reduction of
roughness, gouges, and scratches that were
produced by the contouring and finishing
instruments.
The instruments available for finishing and
polishing restorations include fluted carbide
burs, diamond burs, stones, coated abrasive
disks and strips, polishing pastes, and soft and
hard polymeric cups, points, and wheels
impregnated with specific types and sizes of
abrasive particles.
Subtle differences distinguish the cutting, grinding,
and polishing processes.
A cutting operation usually refers to the use of a
bladed instrument or the use of any instrument in a
bladelike fashion. Substrates may be divided into
large separate segments, or they may sustain deep
notches and grooves by the cutting operation.
High-speed tungsten carbide burs have numerous
regularly arranged blades that remove small shavings of
the substrate as the bur rotates.
The unidirectional cutting pattern reflects the action of
the regularly arranged blades
The pattern produced by a diamond bur
A separating wheel is an example of an instrument that
can be used in a bladelike fashion.
A separating wheel does not contain individual blades,
but its thin design allows it to be used in a rotating
fashion to slice through cast metal sprues and die stone
materials.
A grinding operation removes small particles
of a substrate through the action of bonded or
coated abrasive instruments.
Grinding instruments contain randomly
arranged abrasive particles.
Each particle may contain several sharp points
that run along the substrate surface and
remove particles of material.
For example a diamond-coated rotary
instrument may contain many sharp diamond
particles that pass over a tooth during each
revolution of the instrument.
Because particles are randomly arranged,
innumerable unidirectional scratches are
produced within the material surface.
It shows a tooth surface ground by a diamond
bur. Cutting and grinding are both considered
to be predominantly unidirectional in their
course of action. This means that a cut or
surface exhibits cuts and scratches oriented in
one predominant direction.
Different types of burs have unique effects on
surfaces. The 16-flute carbide produces a
smoother finish than the 8-flute carbide bur,
but the latter removes material more rapidly.
Similarly, the coarsest diamond bur removes
material quickly but leaves a rougher surface.
Polishing procedures, the most refined of the
finishing processes, remove surface particles.
Each type of polishing abrasive acts on an
extremely thin region of the substrate surface.
Polishing progresses from the finest abrasive
that can remove scratches from the previous
grinding procedure and is completed when the
level of surface smoothness is achieved.
Each step is followed by the use of progressively
finer polishing media until no further improvement in
surface finish is observed. The final stage produces
scratches so fine that they are not visible unless
greatly magnified.
Examples of polishing instruments are rubber
abrasive points, fine-particle disks and strips,
and fine-particle polishing pastes. Polishing
pastes are applied with soft felt points, muslin
(woven cotton fabric) wheels, prophylaxis
rubber cups, or buffing wheels.
A nonabrasive material should be used as an
applicator while using polishing pastes. Felt,
leather, rubber, and synthetic foam are
popular applicator materials for buffing.
A common feature of some of these materials
is their porous texture that allows fine
abrasive particles to be retained during the
buffing procedure.
Polishing is considered to be ,multidirectional
in its course of action. This means that the final
surface scratches are oriented in many
directions.
Some examples of ground and polished
surfaces are shown
Bulk Reduction ProcessBulk Reduction Process
Bulk reduction can be achieved through the use
of instruments such as diamond, carbide, and
steel burs, abrasive-coated disks, or separating
disks. Whereas diamond burs and abrasive-
coated disks provide this action by grinding, steel
and carbide burs remove materials through a
cutting action of the hard blades.
Abrasive-coated disks are popular instruments
for bulk reduction of resin-based composite
restorations. For bulk reduction, the clinician
should choose 8 to 12-fluted carbide burs or
abrasives with a particle size of 100μm or larger
with sufficient hardness (9 to 10 Mohs hardness).
Even though contouring can be achieved during
bulk reduction, in some cases it requires finer
cutting instruments or abrasives to provide better
control of contouring and surface details. At the
end of this process, the desired anatomy and
margins should be established.
The smoothness of the surface at this stage
depends on the instrument used and may require
extra steps to establish a smoother surface
Usually, 12 to 16 fluted carbide burs, or
abrasives ranging in size from 30 to 100μm,
provide the fine contouring action.
In general, finishing and polishing processes
require a stepwise approach, introducing finer
scratches to the surface of the substrate in order to
methodically remove the deeper scratches. This
process may require several steps to reach the
desired surface smoothness.
Surface imperfections can be an integral part of
the internal structure , or they can be created by
the instruments that are used for gross removal
because of the size of the abrasives or the flute
geometry. Finishing provides a relatively
blemish-free, smooth surface.
The finishing action is usually accomplished
using 18- to 30-flute carbide burs, fine and
superfine diamond burs or abrasive between 8
and 20μm in size.
The purpose of polishing is to provide an enamel-
like luster to the restoration. Smaller particles
provide smoother and shinier surfaces. The speed
of achieving a luster, however, depends on the
hardness and size of the abrasive particles and the
method of abrasion (e.g., two-body abrasion or
three-body abrasion).
Ideally, abrasive particles ranging up to 20 μm provide
luster at a low magnification. At the end of this process,
there should be no visible scratches. However there will
always be scratches that are detectable at higher
magnification.
The surface must be cleaned between steps,
because an abrasive particle left on the surface
from the previous step can cause deep scratches.
The quality of the surface finish and polish can
be characterized by the measurement of the
surface roughness using a profilometer, an
optical microscope, or a scanning electron
microscope (SEM).
In clinical practice, the surface luster is usually
judged without magnification. Even though, most
of the time surface smoothness is correlated with
the luster, as in cases such as resin-based
composite restorations, the smoothest surface
does not necessarily provide the most lustrous
surface.
For industrial applications, reflectometers are
used to measure the luster. However, it is
difficult to use them successfully for dental
applications because of the irregular contour and
small size of dental restorations.
Heat generation during cutting, contouring
finishing, and polishing processes of direct
restorations is a major concern. To avoid adverse
effects to the pulp, the clinician must cool the
surface with a lubricant, such as an air-water
spray, and avoid continuous contact of high-speed
rotary instruments with the substrate.
Intermittent contact during operation is necessary,
not only to cool the surface but also to remove debris
that was formed between the substrate and the
instrument. The effectiveness and the speed of the
contouring, finishing and polishing procedures will
be greatly improved by removal of debris.
Dispersions of solid particles are generated
and released into the breathing space of
laboratories and dental clinics whenever
finishing operations are performed. These
airborne particles may contain tooth structure,
dental materials and microorganisms.
Such aerosols have been identified as potential
sources of infectious and chronic diseases of the
eyes and lungs and present a hazard to dental
personnel and their patients. Silicosis, also called
grinder’s disease, is a major aerosol hazard in
dentistry because a number of silica-based
materials are used in the processing and finishing
of dental restorations.
Silicosis is a fibrotic pulmonary disease that severely
debilitates the lungs and doubles the risk for lung cancer.
The risk of silicosis is substantial because 95% of
generated aerosol particles are smaller than 5μm in
diameter and can readily reach the pulmonary alveoli
during normal respiration.
Additionally, 75% of airborne particles are
potentially contaminated with infectious
microorganisms. Furthermore, aerosols can
remain airborne 24 hrs before settling and are
therefore capable of cross-contaminating other
areas of the treatment facility.
Aerosol sources, in both the dental operatory and
laboratory environments, must be controlled
whenever finishing procedures are performed. A
concise and informative source of information on
aerosol hazards has been written by Cooley (1984).
Aerosols produced during finishing procedures
maybe controlled in three ways:
First, they may be controlled at the source
through the use of adequate infection control
procedures, water spray, and high-volume suction.
Second, personal protection, such as safety glasses and
disposable facemasks, can protect the eyes and
respiratory tract from aerosols. Masks should be chosen
to provide the best filtration along with ease of
breathing for the wearer.
Third, the entire facility should have an adequate
ventilation system that efficiently removes any residual
particulates from the air.
Wear is a material-removal process that can occur
whenever surfaces slide against each other. The process
of finishing a restoration involves abrasive wear through
the use of hard particles. In dentistry, the outermost
particles or surface material of an abrading instrument is
referred to as the abrasive.
The material being finished is called the substrate. In the case of a
diamond bur abrading a tooth surface, such as that illustrated
the diamond particles bonded to the bur represent The abrasive,
and the tooth is the substrate. Also notice that the bur in the high
speed handpiece rotates in a clockwise direction as observed from
the head of the handpiece.
Abrasion is further divided into the processes of
two-body and three-body wear.
Two-body abrasion occurs when abrasive
particles are firmly bonded to the surface of the
abrasive instrument and no other abrasive
particles are used. A diamond bur abrading a
tooth represents an example of two-body wear.
Three-body abrasion occurs when abrasive
particles are free to translate and rotate between
two surfaces. An example of three-body abrasion
involves the use of nonbonded abrasives, such as
exist in dental prophylaxis pastes. These
nonbonded abrasives are placed in rubber cup,
which is rotated against a tooth or material
surface.
Diamond particles may debond from a diamond
bur And cause three-body wear. Likewise,
some abrasive particles in the abrasive paste
trapped in the surface of a rubber cup and cause
two-body wear. Lubricants are often used to
minimize the risk for these unintentional shifts
from two-body to three-body wear and vice
versa.
Thus the efficiency of cutting and grinding will
be improved with lubricants. Water glycerin, or
silicone can be used as lubricants. lntraorally, a
water-soluble lubricant is preferred. Excessive
amounts of lubricants may reduce the cutting
efficiency by reducing the contact between the
substrate and the abrasive.
Erosive wear is caused by hard particles
impacting a substrate surface, carried by
either a stream of liquid or a stream of air,
such as occurs when sandblasting a surface.
Following figure illustrates schematically
two-body abrasion, three-body abrasion, and
hard-particle erosion.
Most dental laboratories have air-driven grit-
blasting units that employ hard-particle
erosion to remove surface material.
A distinction must be made between this type
of erosion and chemical erosion, which
involves chemicals such as acids and alkalis
instead of hard particles to remove substrate
material.
Chemical erosion, more commonly called acid
etching, is not used as a method of finishing
dental materials. It is used primarily to prepare
surfaces to enhance bonding or coating.
The inherent strength of cutting blades or
abrasive particles of a dental instrument must
be great enough to remove particles of
substrate material without becoming dull or
fracturing too rapidly. The durability of an
abrasive is related to the hardness of its
particles or surface material.
Hardness is a surface measurement of the
resistance of one material to be plastically
deformed by indenting or scratching another
material. The first ranking of hardness was
published in 1820 by Friedrich Mohs, a
German mineralogist. He ranked 10 minerals
to one another by their relative scratch
resistance.
The least scratch-resistant mineral, talc, received a
score of one and the most scratch-resistant
mineral, diamond, received a score of ten. Mohs’
scale was later expanded in the 1930s to
accommodate several new abrasive materials that
received scores in the 9 to 10 range.
Abrasive instrument design
Abrasive grits
Abrasive grits are derived from materials that
have been crushed and passed through a series of
mesh screens to obtain different particle size
ranges. Following Table lists grit and particle
sizes for commonly used dental abrasives. Dental
abrasive grits are classified as coarse, medium
coarse, medium, fine, and superfine according to
particle size ranges.
Experience generally indicates which grades
of an abrasive give the best results in
finishing a given material. Keep in mind that
the rate of material removal is not the only
important factor.
The surface finish obtained with each abrasive
is just as important. If too hard an abrasive is
used, or if the grain size is too coarse for use
on a given material, deep scratches result in
the substrate that cannot be removed easily in
subsequent finishing operations.
Additionally, if an abrasive does not have the
proper particle shape or does not break down in
a manner that creates or exposes new sharp-
edged particles, it will tend to gouge the
substrate.
Bonded Abrasives
Bonded abrasives consist of abrasive particles that
are incorporated through a binder to form grinding
tools such as points, wheels, separating disks,
coated thin disks, and a wide variety of other
abrasive shapes.
Particles are bonded by four general methods:
Sintering,
Vitreous bonding (glass or ceramic),
Resinoid bonding (usually phenolic resin), and
Rubber bonding (latex-based or silicone-based rubber).
Because most of the rubber wheels, cups, and
points contain latex, a known allergen, all residues
must be removed from polished surfaces.
Abrasive disks are used for gross reduction,
contouring, finishing, and polishing of restoration
surfaces. Most types of disks are coated with
aluminum oxide abrasive. Abrasive strips with
either a plastic or metal backing are also
available to smooth and polish the proximal
surfaces of all direct and indirect bonded
restorations.
Metal strips are usually limited to situations in
which very tight proximal contacts are involved.
They are particularly useful for ceramic
restorations, but are also used for composites and
amalgams. However, care must be taken to avoid
lacerating the gingival tissues.
The metal-backed strips are more costly, but they
can be autoclaved and used several times if they
are not damaged. Plastic-backed strips are used
primarily for composites, compomers, hybrid
ionomers, and resin cements.
Sintered abrasives are the strongest type
because the abrasive particles are fused
together. Vitreous-bonded abrasives are
mixed with a glassy or ceramic matrix
material, cold-pressed to the instrument
shape, and fired to fuse the binder. Resin-
bonded abrasives are cold-pressed or hot-
pressed and then heated to cure the resin.
Several examples of bonded abrasives are
illustrated in Figure.
A bonded abrasive instrument should always
be trued and dressed before its use. Truing is a
procedure through which the abrasive
instrument is run against a harder abrasive
block until the abrasive instrument rotates in
the handpiece without eccentricity or runout
when placed on the substrate.
The dressing procedure, like truing, is used to
shape the instrument, but it accomplishes two
different purposes as well. First, the dressing
procedure reduces the instrument to its correct
working size and shape. Second, it is used to
remove clogged debris from the abrasive
instrument to restore grinding efficiency
during the finishing operation.
The clogging of the abrasive instrument with
debris is called abrasive blinding. Abrasive
blinding occurs when the debris generated
from grinding or polishing occludes the small
spaces between the abrasive particles on the
tool and reduces the depth that particles can
penetrate into the substrate. As a result,
abrasive efficiency is lost and greater heat is
generated.
A blinded abrasive appears to have a coating
of the substrate material on its surface.
Frequent dressing of the abrasive instrument
during the finishing operation on a truing
instrument, such as that illustrated in Figure
below maintains efficiency of abrasive in
removing the substrate material.
Binders for diamond abrasives are manufactured
specially to resist abrasive particle loss rather
than to degrade at a certain point and relase
particles. One reason For this is that diamond is
the hardest material known - so hard that
diamond abrasive particles do not lose their
cutting efficiency against substrates.
Diamond particles are bonded to metal wheels and
bur blanks with special heat-resistant resins such as
polyimides. The super-coarse through fine grades
are then plated with a refractory metal film such as
nickel. The nickel plating Provides improved
particle retention and acts as a heat sink during
grinding.
Titanium nitride coatings are used as an
additional layer on some of the recent diamond
abrasive instruments to further extend their
longevity.
Finishing diamonds used for resin-based
composites contain diamond particles 40μm or
less in diameter, and many are not nickel-plated.
Therefore they are highly susceptible to debonding
and should always be used with light force and
copious water spray to ensure retention of the very-
fine diamond particles. Diamond but should always
be used with water spray and at rotational speeds
of less than 50,000 rpm.
Disposable diamond burs recently gained popularity
from maintenance and OSHA viewpoints because of
three factors:
(1) Optimal instrument efficiency,
(2) Concerns over the reuse of disinfected abrasive
devices and
(3) Minimal heat build-up.
Diamond instruments are preshaped and trued; they
are not treated as other bonded abrasives. Diamond
cleaning stones are used on the super-coarse
through fine grades to remove debris build-up and
to maintain grinding efficiency.
An example of a diamond cleaning stone is shown
in Figure following. Cleaning stones should not be
used on finishing diamonds because their bonded
particles are quickly removed. Manufacturers
provide special operating and cleaning instructions
for these instruments.
Coated abrasives are fabricated by securing
abrasive particles to a flexible backing material
(heavyweight paper, metal, or Mylar) with a
suitable adhesive material. These abrasives
typically are supplied as disks and finishing
strips. Disks are available in different diameters
and within and very thin backing thicknesses.
A further designation is made in regard to
whether or not the disk or strip is moisture-
resistant. It is advantageous to use abrasive
disks or strips with moisture resistant
backings because their stiffness is not reduced
by water degradation.
Furthermore, moisture acts as a lubricant to improve cutting
efficiency. Examples of coated abrasives are shown here.
Polishing pastes are considered as nonbonded
abrasives and are primarily used for final polishing.
They need to be applied to the substrate with a
nonabrasive device such as synthetic foam, rubber,
felt, or chamois cloth. The abrasive particles are a
persed in a water-soluble medium such as glycerin
for dental application. Aluminum oxide and
diamond are the most popular nonbonded
abrasives.
Abrasive motion
The motion of abrasive instruments is classified
as rotary, planar, or reciprocal. In general, burs
are considered rotary, disks are planar, and
reciprocatng handpiece provide a cyclic motion
and are reciprocal in relationship to their
direction of motion. Different sizes of abrasives
can be incorporated with each motion
Reciprocating hand pieces especially provide
the benefit of accessing interproximal and
subgingival areas to remove overhangs, to
finish subgingival margins without creating
ditches, and to create embrasures.
Many types of abrasive materials are available,
but only those commonly used in dentistry are
discussed in this section. Natural abrasives
include Arkansas stone, chalk, corundum,
diamond, emery, garnet, pumice, quartz, sand,
tripoli, and zirconium silicate.
Cuttle and kieselguhr are derived from the
remnants of living organisms.
Manufactured abrasives are synthesized
materials that are generally preferred because of
their more predictable physical properties.
Silicon carbide, aluminum oxide, synthetic
diamond, rouge, and tin oxide are examples of
manufactured abrasives.
Arkansas stone is a semitranslucent, light gray,
siliceous sedimentary rock mined in Arkansas.
It contains microcrystalline quartz and is dense,
hard, and uniformly textured. Small pieces of
this mineral are attached to metal shanks and
trued to various shapes for fine grinding of
tooth enamel and metal alloys.
One of the mineral forms of calcite is chalk, a
white abrasive composed of calcium carbonate.
Chalk is used as a mild abrasive paste to polish
tooth enamel, gold foil, amalgam, and plastic
materials.
This mineral form of aluminum oxide is usually
white. Its physical properties are inferior to those
of manufactured alpha (α) aluminum oxide,
which has largely replaced corundum in dental
applications. Corundum is used primarily for
grinding metal alloys and is available as a
bonded abrasive in several shapes. It is most
commonly used in an instrument known as a
white stone.
Diamond is a transparent, colorless mineral
composed of carbon. It is the hardest know
substance. Diamond is called a superabrasive
because of its ability to abrade any other known
substance.
Diamond abrasives are supplied in several
forms, including bonded abrasive rotary
instruments, flexible metal-backed abrasive
Strips, and diamond polishing pastes. They
are mostly used on ceramic and resin-based
composite materials.
The advantages of synthetic diamonds over
natural diamonds include their controllable,
consistent size and shape, as well as their lower
cost compared with natural diamonds. The shape
of the diamonds determines the binder needed
for its use. The binders can be either resin or
metal. Resin-bonded diamonds have sharp
edges.
During use, the sharp edges break down and
expose new sharp edges and corners. On the
other hand, metal-bonded diamonds are
regular and more consistent in size. They
function as cutting points or edges primarily
through the benefit of their hardness rather
than their shape.
Larger synthetic diamond particles appear greenish
because of the chemical reaction with nickel during
the manufacturing process. Manufactured diamond
is used almost exclusively as an abrasive and is
produced at five times the quantity of natural
diamond abrasive. This abrasive is used in the
manufacture of diamond saws, wheels, and burs.
Blocks with embedded diamond particles are used
to true other types of bonded abrasives. Diamond
polishing pastes are also produced from particles
smaller than 5µm in diameter. Synthetic diamond
abrasives are used primarily on tooth structure,
ceramic materials, and resin-based composite
materials.
This abrasive is a grayish-black corundum
that is prepared in a fine-grain form. Emery is
used predominantly in the form of coated
abrasive disks and is available in a variety of
grit sizes. It may be used for finishing metal
alloys or acrylic resin materials.
The term garnet includes a number of different
minerals that possess similar physical
properties and crystalline forms. These
minerals are the silicates of aluminum, cobalt,
iron, magnesium, and manganese, The garnet
abrasive used in dentistry is usually dark red.
Garnet is extremely hard and, when fractured
during the grinding operation, forms sharp,
chisel-shaped plates, making it a highly effective
abrasive. Garnet is available on coated disks and
arbor bands. It is used in grinding metal alloys
and acrylic resin materials.
Volcanic activity produces this light-gray, highly
siliceous material. It is used mainly in grit form
but can be found in some rubber-bonded
abrasives. Both pumice forms are used on acrylic
resin materials. Flour of pumice is an extremely
fine-grained volcanic rock derivative from Italy
that is used in polishing tooth enamel, gold foil,
dental amalgam, and acrylic resins.
The most commonly used form of quartz is
very hard, colorless, and transparent. It is the
most abundant and widespread of minerals.
Quartz crystalline particles are pulverized to
form sharp, angular particles that are useful in
making coated abrasive disks. Quartz abrasives
are used primarily to finish metal alloys, and
they may also be used to grind dental enamel.
Sand is a mixture of mineral particles
predominantly composed of silica. The particles
represent a mixture of colors, making sand
abrasives distinct in appearance. Sand particles
have a rounded to angular shape. They are applied
under air pressure to remove refractory investment
materials from base metal alloy castings. They are
also coated onto paper disks for grinding of metal
alloys and acrylic resin materials.
This abrasive is derived from a lightweight,
friable siliceous sedimentary rock. Tripoli can be
white, gray, pink, red, or yellow. The gray and red
types are most frequently used in dentistry. The
rock is ground into very fine particles and formed
with soft binders into bars of polishing compound.
Tripoli is used for polishing metal alloys and
some acrylic resin materials.
Zircon or zirconium silicate is supplied as an
offwhite mineral. This material is ground to
various particle sizes and is used to make coated
abrasive disks and strips. It is frequently used as
a component of dental prophylaxis pastes.
Commonly referred to as cuttlefish, cut bone, or
Cuttle, this abrasive is a white calcareous powder
made from the pulverized internal shell of a
Mediterranean marine mollusk of the genus
Sepia. Cuttle is available as a coated abrasive and
is useful for delicate abrasion operations such as
polishing of metal margins and dental amalgam
restorations.
This material is composed of the siliceous
remains of minute aquatic plants known as
diatoms. The coarser form of kieselguhr is
called diatomaceous earth and is used as a filler
in many dental materials, such as the
hydrocolloid impression materials.
This extremely hard abrasive was the first of the
synthetic abrasives to be produced. Green and
blue-black types of silicon carbide are produced ;
both types have equivalent physical properties.
The green form is often preferred because
substrates are visible against the green color.
Silicon carbide is extremely hard and brittle.
Particles are sharp, and they break to form new
sharp particles.
This results in highly efficient cutting of wide
variety of materials, including metal alloys,
ceramics, and acrylic resin materials. Silicon
carbide is available as an abrasive in coated
disks and as vitreous-bonded and rubber-bonded
instruments.
Fused aluminum oxide was the second synthetic
abrasive to be developed. Synthetic aluminum
oxide (alumina) is made as a white powder and can
be much harder corundum (natural alumina)
because of its purity. Alumina can be processed
with different properties by slight alteration of the
reactants in the manufacturing process. Several
grain sizes of alumina are available, and it has
largely replaced emery for several abrasive uses.
Aluminum oxide is widely used in dentistry to
make bonded abrasives, coated abrasives, and air-
propelled grit abrasives. Sintered aluminum oxide
is used to make white stones, which are popular
for adjusting dental enamel and for finishing metal
alloys, resin-based composites and ceramic
materials.
Pink and ruby variations of aluminum oxide
abrasives are made by adding chromium
compounds to the original melt. These
variations are sold in a vitreous-bonded form
as non contaminating mounted stones for the
preparation of metal-ceramic alloys to receive
porcelain.
Remnants of these abrasives and other debris
should be removed from the surface of metals
used for metal-ceramic bonding so as not to
prevent optimal bonding of porcelain to the metal
alloy. A review by Yamamoto (1985) suggests
that carbide burs are the most effective
instruments for finishing this type of alloy
because they do not contaminate the metal
surface with entrapped abrasive particles.
Iron oxide is the fine, red abrasive
component of rouge. Like tripoli, rouge is
blended with various soft binders into a
cake form. It is used to polish high the
metal alloys.
Tin oxide is an extremely fine abrasive used
extensively as a polishing agent for polishing
teeth and metallic restorations in the mouth. It
is mixed with water, alcohol, or glycerin to
form a mildly abrasive paste.
The most commonly used abrasive pastes
contain either aluminum oxide (alumina) or
diamond particles. Alumina pastes should be
used with a rotary instrument and increasing
amounts of water as polishing proceeds from
coarser to finer abrasives. Diamond abrasive
pastes are used in a dry condition.
The instruments that apply the paste to the
material surface are equally important, These
include ribbed prophy cups (the ribbed type or
the more flexible, nonribbed type), brushes,
and felt wheels.
Abrasive pastes have several disadvantages.
First they are relatively thick and cannot gain
access into embrasures. Second, the pastes
tend to splatter off of the instruments. Third,
heat is generated when insufficient coolant is
used or when an intermittent polishing
technique is not used.
The ideal surface for ceramic restorations is a
polished and glazed surface. The production
of a glaze layer through a natural glaze or
overglaze process will not necessarily yield a
smooth surface if the initial ceramic surface
has significant roughness.
The smoothest surfaces can he achieved extraorally
before a prosthesis is cemented. In the mouth
however, minor roughness can be successfully
polished without compromising the surface quality.
In addition, polishing can improve the strength
within the surface region of a ceramic prosthesis
because it removes pores and microcracks.
Adequate cooling is important in vivo when
finishing and polishing ceramic restorations.
Using an air-water spray and maintaining
intermittent contact between the restoration and
the rotary instrument are critical during the
operation.
Continuous contact between the restoration
and the rotary instrument should be avoided.
Heatless stones (silicone carbide) provide
heat reduction and can be used as an
alternative. Several kits are available for
finishing and polishing ceramic restorations.
Manufacturer’s instructions should be followed when
using different systems. Depending on the preference
of the dentist, a general technique is as follows:
(1) Contour with flexible diamond disks, diamond
burs, heatless or polymer stones or green stones
(silicone carbide).
(2) Finish with white or abrasive-impregnated rubber
disks, cups, and points. This process may require two
or three steps, depending on the system used.
(3) Polished with fine abrasive impregnated
rubber disks, cups, and points, or, if necessary,
use a diamond paste applied with a brush or felt
wheel.
(4) Apply an overglaze layer, or natural glaze the
ceramic if necessary. For intraoral polishing, use
intermittent application of rotating instruments
with a copious amount of water as a coolant.
Acrylic resins are relatively soft materials. To
avoid overheating, apply a large amount of pumice
slurry to the surface. Intermittent contact with the
substrate also helps to avoid overheating. The
following technique steps are recommended:
(1) Contour with tungsten carbide bur and
sandpaper.
(2) Use a rubber point to remove the scratches.
(3) Apply pumice with a rag wheel, felt wheel,
bristle brush, or prophy cup, depending on the size
of the area that needs to be polished.
(4) Apply tripoli or a mixture of chalk and alcohol
with a rag wheel.
As an alternative to the use of rotary instrument
cutting, air-abrasive systems can deliver a fine,
precisely controlled high-pressure stream of 25-
to 30µm aluminum oxide particles to remove
enamel, dentin, and restorative materials.
Because air abrasion generates minimal heat or
vibration, the potential for tooth chipping or
microfracturing is minimized.
These systems have been used for the following
applications: cavity preparation, removal of
defective composite fillings, endodontic access
through porcelain crowns, minimal preparation to
repair crown margins, tunnel preparations,
superficial removal of stains, cleaning of tooth
surfaces before adhesive bonding and roughening
of internal surfaces of indirect porcelains or
composite restorations before adhesive bonding.
Often referred to as air polishing, air-abrasive
polishing is based on the controlled delivery of an
air, water, and sodium bicarbonate slurry to remove
plaque and stains from tooth surfaces. Compared
with rubber cup and prophylaxis paste techniques,
it is more time-effective, and it is possible to access
many tooth surfaces with this technology.
However, it is reported that surfaces of softer
restorations, such as glass ionomers, can be
damaged. Therefore it should be used with
caution around cosmetic restorations.
Dentifrices, available as toothpastes, gels, and
powders, provide three important functions.
First, their abrasive and detergent actions
provide more efficient removal of debris, plaque,
and stained pellicle compared with use of a
toothbrush alone. Second, they polish teeth to
provide increased light reflectance and superior
aesthetic appearance.
The high polish, as an added benefit, enables
heat to resist the accumulation of microorganism
and stains better rougher surfaces. Finally,
dentifrices act as vehicles for the delivery of
therapeutics agents with known benefits; for
example, fluorides, tartar control agents,
desensitizing agents, and remineralizing agents.
Fluorides improve resistance to caries and
may, under a proper oral hygiene regimen,
enhance the remineralization of incipient
noncavitated enamel lesions. Tartar control
agents, such as potassium and sodium
pyrophosphates, can reduce the rate at which
new calculus deposits from supragingivally.
Desensitizing agents with proven clinical
efficacy are strontium chloride and potassium
nitrate. The therapeutic benefits of other
additive such as peroxides and bicarbonates
are under investigation. The products
advertised as “whitening tooth paste” may
contain a abrasive agent alone or a chemical
agent and a abrasive agent. The former type of
additive acts through a surface stain removal
mechanism whereas latter additives act
through a combined mechanism of abrasion
and bleaching.
Composition
The abrasive concentration in paste and gel
dentifrices are 50% to 75% lower than those of
powder dentifrices Therefore powders should be
used more sparingly and with greater caution by
patients (especially where cementum and dentin
are exposed) to avoid excessive dentinal
abrasion and pulpal sensitivity.
The ideal dentifrice should provide the greatest
possible cleaning action on tooth surfaces with the
lowest possible abrasion rates.
Dentifrices do not need to be highly abrasive to clean
teeth effectively. This is fortunate because exposed
root surface cementum and dentin are abraded at
rates of 35 and 25 times that of enamel, respectively.
Currently the preferred means of evaluating
dentifrice abrasivity is to employ irradiated
dentin specimens and brush them for several
minutes with test and reference dentifrices.
An abrasivity ratio is then calculated by
comparing the amounts of radioactive
phosphorus ( 32
P) released by each dentifrice, and
this value is multiplied by 1000. A dentifrice
must obtain an abrasivity score of 200 to 250 or
less to satisfy the abrasivity test requirements
proposed by the American Dental Association
(ADA) and the International Organization for
Standardization (ISO).
This means that a test dentifrice must abrade dentin at
20% to 25% of the rate of the reference standard to be
considered safe for normal usage. A problem with this
laboratory test is that it does not account for all
variables that would affect abrasivity under in vivo
conditions.
Some of the factors affecting dentifrice abrasivity are :
ADA Acceptance Program
The ADA designates a dentifrice a “Accepted”
only if the dentifrice meets specific requirements.
First, the abrasivity of the dentifrice must not
exceed the maximum acceptable abrasivity value
of 250. (also a limit for the ISO standard).
Second, the manufacturer must produce
scientific data, usually from clinical trials, that
verify any claims the manufacturer wishes to
make on the product package or in commercial
advertisements, which are also periodically
reviewed by the appropriate ADA Council.
Toothbrush bristle stiffness alone has been
shown to have no effect on abrasion of hard
dental tissues. However, when a dentifrice is
used, there is evidence that more flexible
toothbrush bristles bend more readily and
bring more abrasive particles into contact
with tooth structure albeit with relatively
light forces.
This interaction should produce more
effective abrasion and cleaning action on
areas that the bristles can reach. Battery-
powered toothbrushing devices provide a
variety of cleaning actions that are claimed to
improve tooth-cleaning actions even further
than those achieved by manual toothbrushes.
William J. 0’Brien: Dental materials and their
selection
Robert G. Craig: Restorative dental materials.
John F McCabe: Applied dental materials.
E.C.Coombe: Notes on dental materials.
Kenneth J Anusavice: Science of dental
materials.
E.H. Greener: Material science in dentistry.
Bernard G. N. Smith: The clinical handling of
dental material.
Finishing and polishing materials in Dentistry / dental implant courses

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Finishing and polishing materials in Dentistry / dental implant courses

  • 1.
  • 2.
  • 3.
  • 4. Benefits of Finishing and Polishing Restorative Materials Principles of Cutting, Grinding, Finishing, and Polishing Abrasion and Erosion Abrasive Instrument Design Types of Abrasives Finishing and Polishing Procedures Dentifrices Conclusion
  • 6.
  • 7. Abrasive :A hard substance used (or grinding, finishing, or polishing a less-hard surface. Buffing: Process of producing a lustrous surface through the abrading action of fine abrasives bound to a nonabrasive binder medium.
  • 8. Bulk reduction: Process of removing excess material by cutting or grinding a material with rotary instruments to provide a desired anatomic form. Contouring: Process of producing a desired anatomical form by cutting or grinding away excess material. Cutting: Process of removing material from the substrate by use of a bladed bur or an abrasive embedded in a binding matrix on a bur or disk.
  • 9. Finished and polished restoration: A prosthesis or direct restoration whose outer surface has been progressively refined to a desired state of surface finish. Finishing: Process of removing surface defects or scratches created during the contouring process through the use of cutting or grinding instruments or both.
  • 10. Glaze ceramic: A specially formulated ceramic powder that, when mixed with a liquid, applied to a ceramic surface, and heated to an appropriate temperature for a sufficient time, forms a smooth glassy layer on a dental ceramic surface. Grinding: Process of removing material from a substrate by abrasion with relatively coarse particles.
  • 11. Natural glaze :A vitrified layer that forms on the surface of a dental ceramic containing a glass phase when the ceramic is heated to a glazing temperature for a specified time. Over glaze: Thin surface coating of glass formed by fusing a thin layer of glass powder the matures at a lower temperature than that associated with the ceramic substrate. Polish: Luster or gloss produced on a finished surface. Polishing: Process of providing luster or gloss on a material surface.
  • 12.
  • 13. Benefits of Finishing and Polishing Restorative Materials
  • 14. Finished and polished restorations provide three benefits of dental care : Oral health, Function, and Aesthetics. A well-contoured and polished restoration oral health by resisting the accumulation of food debris and pathogenic bacteria.
  • 15. This is accomplished through a reduction in total surface area and reduced roughness of the restoration surface. Smoother surfaces have less retention areas and are easier to maintain in a hygienic state when preventive oral home care is practiced because dental floss and the toothbrush bristles can gain more access to all surfaces and marginal areas.
  • 16. Tarnish and corrosion activity of some dental materials can be significantly reduced. Oral function is enhanced with a well-polished restoration. Rough material surfaces lead to the development of high-contact stresses that cause the loss of functional aid stabilizing contacts between teeth.
  • 17. Roughness on ceramics also act as stress concentration points. Finishing and polishing surfaces can improve the strength of the restoration, especially in areas under tension.  Finally, aesthetic demands may require the dentist to handle highly visible surfaces of restorations differently than those that are not accessible.
  • 18.
  • 19. PRINCIPLES OF CUTTING, GRINDING, FINISIHING, AND POLISHING
  • 20. Even though there are distinct differences in function of cutting, grinding and polishing, at times they overlap, depending on the hardness, shape the abrasive particle used and the speed of the handpiece.
  • 21. Grinding, finishing, and polishing systems vary considerably. They consist of abrasive-coated paper or plastic disks, abrasive impregnated tipped mandrels, diamond-bonded burs, and abrasive pastes.
  • 22. The goals of finishing and polishing procedures are to obtain the desired anatomy, proper occlusion, and the reduction of roughness, gouges, and scratches that were produced by the contouring and finishing instruments.
  • 23. The instruments available for finishing and polishing restorations include fluted carbide burs, diamond burs, stones, coated abrasive disks and strips, polishing pastes, and soft and hard polymeric cups, points, and wheels impregnated with specific types and sizes of abrasive particles.
  • 24. Subtle differences distinguish the cutting, grinding, and polishing processes. A cutting operation usually refers to the use of a bladed instrument or the use of any instrument in a bladelike fashion. Substrates may be divided into large separate segments, or they may sustain deep notches and grooves by the cutting operation.
  • 25. High-speed tungsten carbide burs have numerous regularly arranged blades that remove small shavings of the substrate as the bur rotates. The unidirectional cutting pattern reflects the action of the regularly arranged blades
  • 26. The pattern produced by a diamond bur
  • 27. A separating wheel is an example of an instrument that can be used in a bladelike fashion. A separating wheel does not contain individual blades, but its thin design allows it to be used in a rotating fashion to slice through cast metal sprues and die stone materials.
  • 28.
  • 29. A grinding operation removes small particles of a substrate through the action of bonded or coated abrasive instruments. Grinding instruments contain randomly arranged abrasive particles. Each particle may contain several sharp points that run along the substrate surface and remove particles of material.
  • 30. For example a diamond-coated rotary instrument may contain many sharp diamond particles that pass over a tooth during each revolution of the instrument.
  • 31. Because particles are randomly arranged, innumerable unidirectional scratches are produced within the material surface.
  • 32. It shows a tooth surface ground by a diamond bur. Cutting and grinding are both considered to be predominantly unidirectional in their course of action. This means that a cut or surface exhibits cuts and scratches oriented in one predominant direction.
  • 33. Different types of burs have unique effects on surfaces. The 16-flute carbide produces a smoother finish than the 8-flute carbide bur, but the latter removes material more rapidly. Similarly, the coarsest diamond bur removes material quickly but leaves a rougher surface.
  • 34.
  • 35.
  • 36. Polishing procedures, the most refined of the finishing processes, remove surface particles. Each type of polishing abrasive acts on an extremely thin region of the substrate surface. Polishing progresses from the finest abrasive that can remove scratches from the previous grinding procedure and is completed when the level of surface smoothness is achieved.
  • 37. Each step is followed by the use of progressively finer polishing media until no further improvement in surface finish is observed. The final stage produces scratches so fine that they are not visible unless greatly magnified.
  • 38. Examples of polishing instruments are rubber abrasive points, fine-particle disks and strips, and fine-particle polishing pastes. Polishing pastes are applied with soft felt points, muslin (woven cotton fabric) wheels, prophylaxis rubber cups, or buffing wheels.
  • 39. A nonabrasive material should be used as an applicator while using polishing pastes. Felt, leather, rubber, and synthetic foam are popular applicator materials for buffing. A common feature of some of these materials is their porous texture that allows fine abrasive particles to be retained during the buffing procedure.
  • 40. Polishing is considered to be ,multidirectional in its course of action. This means that the final surface scratches are oriented in many directions. Some examples of ground and polished surfaces are shown
  • 41.
  • 42.
  • 43. Bulk Reduction ProcessBulk Reduction Process
  • 44. Bulk reduction can be achieved through the use of instruments such as diamond, carbide, and steel burs, abrasive-coated disks, or separating disks. Whereas diamond burs and abrasive- coated disks provide this action by grinding, steel and carbide burs remove materials through a cutting action of the hard blades.
  • 45. Abrasive-coated disks are popular instruments for bulk reduction of resin-based composite restorations. For bulk reduction, the clinician should choose 8 to 12-fluted carbide burs or abrasives with a particle size of 100μm or larger with sufficient hardness (9 to 10 Mohs hardness).
  • 46.
  • 47.
  • 48. Even though contouring can be achieved during bulk reduction, in some cases it requires finer cutting instruments or abrasives to provide better control of contouring and surface details. At the end of this process, the desired anatomy and margins should be established.
  • 49. The smoothness of the surface at this stage depends on the instrument used and may require extra steps to establish a smoother surface Usually, 12 to 16 fluted carbide burs, or abrasives ranging in size from 30 to 100μm, provide the fine contouring action.
  • 50.
  • 51.
  • 52. In general, finishing and polishing processes require a stepwise approach, introducing finer scratches to the surface of the substrate in order to methodically remove the deeper scratches. This process may require several steps to reach the desired surface smoothness.
  • 53. Surface imperfections can be an integral part of the internal structure , or they can be created by the instruments that are used for gross removal because of the size of the abrasives or the flute geometry. Finishing provides a relatively blemish-free, smooth surface.
  • 54. The finishing action is usually accomplished using 18- to 30-flute carbide burs, fine and superfine diamond burs or abrasive between 8 and 20μm in size.
  • 55.
  • 56.
  • 57. The purpose of polishing is to provide an enamel- like luster to the restoration. Smaller particles provide smoother and shinier surfaces. The speed of achieving a luster, however, depends on the hardness and size of the abrasive particles and the method of abrasion (e.g., two-body abrasion or three-body abrasion).
  • 58. Ideally, abrasive particles ranging up to 20 μm provide luster at a low magnification. At the end of this process, there should be no visible scratches. However there will always be scratches that are detectable at higher magnification.
  • 59. The surface must be cleaned between steps, because an abrasive particle left on the surface from the previous step can cause deep scratches. The quality of the surface finish and polish can be characterized by the measurement of the surface roughness using a profilometer, an optical microscope, or a scanning electron microscope (SEM).
  • 60. In clinical practice, the surface luster is usually judged without magnification. Even though, most of the time surface smoothness is correlated with the luster, as in cases such as resin-based composite restorations, the smoothest surface does not necessarily provide the most lustrous surface.
  • 61. For industrial applications, reflectometers are used to measure the luster. However, it is difficult to use them successfully for dental applications because of the irregular contour and small size of dental restorations.
  • 62. Heat generation during cutting, contouring finishing, and polishing processes of direct restorations is a major concern. To avoid adverse effects to the pulp, the clinician must cool the surface with a lubricant, such as an air-water spray, and avoid continuous contact of high-speed rotary instruments with the substrate.
  • 63. Intermittent contact during operation is necessary, not only to cool the surface but also to remove debris that was formed between the substrate and the instrument. The effectiveness and the speed of the contouring, finishing and polishing procedures will be greatly improved by removal of debris.
  • 64.
  • 65.
  • 66. Dispersions of solid particles are generated and released into the breathing space of laboratories and dental clinics whenever finishing operations are performed. These airborne particles may contain tooth structure, dental materials and microorganisms.
  • 67. Such aerosols have been identified as potential sources of infectious and chronic diseases of the eyes and lungs and present a hazard to dental personnel and their patients. Silicosis, also called grinder’s disease, is a major aerosol hazard in dentistry because a number of silica-based materials are used in the processing and finishing of dental restorations.
  • 68. Silicosis is a fibrotic pulmonary disease that severely debilitates the lungs and doubles the risk for lung cancer. The risk of silicosis is substantial because 95% of generated aerosol particles are smaller than 5μm in diameter and can readily reach the pulmonary alveoli during normal respiration.
  • 69. Additionally, 75% of airborne particles are potentially contaminated with infectious microorganisms. Furthermore, aerosols can remain airborne 24 hrs before settling and are therefore capable of cross-contaminating other areas of the treatment facility.
  • 70. Aerosol sources, in both the dental operatory and laboratory environments, must be controlled whenever finishing procedures are performed. A concise and informative source of information on aerosol hazards has been written by Cooley (1984).
  • 71. Aerosols produced during finishing procedures maybe controlled in three ways: First, they may be controlled at the source through the use of adequate infection control procedures, water spray, and high-volume suction.
  • 72. Second, personal protection, such as safety glasses and disposable facemasks, can protect the eyes and respiratory tract from aerosols. Masks should be chosen to provide the best filtration along with ease of breathing for the wearer. Third, the entire facility should have an adequate ventilation system that efficiently removes any residual particulates from the air.
  • 73.
  • 74.
  • 75.
  • 76. Wear is a material-removal process that can occur whenever surfaces slide against each other. The process of finishing a restoration involves abrasive wear through the use of hard particles. In dentistry, the outermost particles or surface material of an abrading instrument is referred to as the abrasive.
  • 77. The material being finished is called the substrate. In the case of a diamond bur abrading a tooth surface, such as that illustrated the diamond particles bonded to the bur represent The abrasive, and the tooth is the substrate. Also notice that the bur in the high speed handpiece rotates in a clockwise direction as observed from the head of the handpiece.
  • 78.
  • 79. Abrasion is further divided into the processes of two-body and three-body wear. Two-body abrasion occurs when abrasive particles are firmly bonded to the surface of the abrasive instrument and no other abrasive particles are used. A diamond bur abrading a tooth represents an example of two-body wear.
  • 80. Three-body abrasion occurs when abrasive particles are free to translate and rotate between two surfaces. An example of three-body abrasion involves the use of nonbonded abrasives, such as exist in dental prophylaxis pastes. These nonbonded abrasives are placed in rubber cup, which is rotated against a tooth or material surface.
  • 81. Diamond particles may debond from a diamond bur And cause three-body wear. Likewise, some abrasive particles in the abrasive paste trapped in the surface of a rubber cup and cause two-body wear. Lubricants are often used to minimize the risk for these unintentional shifts from two-body to three-body wear and vice versa.
  • 82. Thus the efficiency of cutting and grinding will be improved with lubricants. Water glycerin, or silicone can be used as lubricants. lntraorally, a water-soluble lubricant is preferred. Excessive amounts of lubricants may reduce the cutting efficiency by reducing the contact between the substrate and the abrasive.
  • 83.
  • 84.
  • 85. Erosive wear is caused by hard particles impacting a substrate surface, carried by either a stream of liquid or a stream of air, such as occurs when sandblasting a surface. Following figure illustrates schematically two-body abrasion, three-body abrasion, and hard-particle erosion.
  • 86.
  • 87. Most dental laboratories have air-driven grit- blasting units that employ hard-particle erosion to remove surface material. A distinction must be made between this type of erosion and chemical erosion, which involves chemicals such as acids and alkalis instead of hard particles to remove substrate material.
  • 88. Chemical erosion, more commonly called acid etching, is not used as a method of finishing dental materials. It is used primarily to prepare surfaces to enhance bonding or coating.
  • 89.
  • 90.
  • 91. The inherent strength of cutting blades or abrasive particles of a dental instrument must be great enough to remove particles of substrate material without becoming dull or fracturing too rapidly. The durability of an abrasive is related to the hardness of its particles or surface material.
  • 92. Hardness is a surface measurement of the resistance of one material to be plastically deformed by indenting or scratching another material. The first ranking of hardness was published in 1820 by Friedrich Mohs, a German mineralogist. He ranked 10 minerals to one another by their relative scratch resistance.
  • 93. The least scratch-resistant mineral, talc, received a score of one and the most scratch-resistant mineral, diamond, received a score of ten. Mohs’ scale was later expanded in the 1930s to accommodate several new abrasive materials that received scores in the 9 to 10 range.
  • 94.
  • 95. Abrasive instrument design Abrasive grits Abrasive grits are derived from materials that have been crushed and passed through a series of mesh screens to obtain different particle size ranges. Following Table lists grit and particle sizes for commonly used dental abrasives. Dental abrasive grits are classified as coarse, medium coarse, medium, fine, and superfine according to particle size ranges.
  • 96.
  • 97. Experience generally indicates which grades of an abrasive give the best results in finishing a given material. Keep in mind that the rate of material removal is not the only important factor.
  • 98. The surface finish obtained with each abrasive is just as important. If too hard an abrasive is used, or if the grain size is too coarse for use on a given material, deep scratches result in the substrate that cannot be removed easily in subsequent finishing operations.
  • 99. Additionally, if an abrasive does not have the proper particle shape or does not break down in a manner that creates or exposes new sharp- edged particles, it will tend to gouge the substrate.
  • 100. Bonded Abrasives Bonded abrasives consist of abrasive particles that are incorporated through a binder to form grinding tools such as points, wheels, separating disks, coated thin disks, and a wide variety of other abrasive shapes.
  • 101. Particles are bonded by four general methods: Sintering, Vitreous bonding (glass or ceramic), Resinoid bonding (usually phenolic resin), and Rubber bonding (latex-based or silicone-based rubber).
  • 102. Because most of the rubber wheels, cups, and points contain latex, a known allergen, all residues must be removed from polished surfaces.
  • 103. Abrasive disks are used for gross reduction, contouring, finishing, and polishing of restoration surfaces. Most types of disks are coated with aluminum oxide abrasive. Abrasive strips with either a plastic or metal backing are also available to smooth and polish the proximal surfaces of all direct and indirect bonded restorations.
  • 104. Metal strips are usually limited to situations in which very tight proximal contacts are involved. They are particularly useful for ceramic restorations, but are also used for composites and amalgams. However, care must be taken to avoid lacerating the gingival tissues.
  • 105. The metal-backed strips are more costly, but they can be autoclaved and used several times if they are not damaged. Plastic-backed strips are used primarily for composites, compomers, hybrid ionomers, and resin cements.
  • 106. Sintered abrasives are the strongest type because the abrasive particles are fused together. Vitreous-bonded abrasives are mixed with a glassy or ceramic matrix material, cold-pressed to the instrument shape, and fired to fuse the binder. Resin- bonded abrasives are cold-pressed or hot- pressed and then heated to cure the resin.
  • 107. Several examples of bonded abrasives are illustrated in Figure.
  • 108. A bonded abrasive instrument should always be trued and dressed before its use. Truing is a procedure through which the abrasive instrument is run against a harder abrasive block until the abrasive instrument rotates in the handpiece without eccentricity or runout when placed on the substrate.
  • 109. The dressing procedure, like truing, is used to shape the instrument, but it accomplishes two different purposes as well. First, the dressing procedure reduces the instrument to its correct working size and shape. Second, it is used to remove clogged debris from the abrasive instrument to restore grinding efficiency during the finishing operation.
  • 110. The clogging of the abrasive instrument with debris is called abrasive blinding. Abrasive blinding occurs when the debris generated from grinding or polishing occludes the small spaces between the abrasive particles on the tool and reduces the depth that particles can penetrate into the substrate. As a result, abrasive efficiency is lost and greater heat is generated.
  • 111. A blinded abrasive appears to have a coating of the substrate material on its surface. Frequent dressing of the abrasive instrument during the finishing operation on a truing instrument, such as that illustrated in Figure below maintains efficiency of abrasive in removing the substrate material.
  • 112.
  • 113. Binders for diamond abrasives are manufactured specially to resist abrasive particle loss rather than to degrade at a certain point and relase particles. One reason For this is that diamond is the hardest material known - so hard that diamond abrasive particles do not lose their cutting efficiency against substrates.
  • 114. Diamond particles are bonded to metal wheels and bur blanks with special heat-resistant resins such as polyimides. The super-coarse through fine grades are then plated with a refractory metal film such as nickel. The nickel plating Provides improved particle retention and acts as a heat sink during grinding.
  • 115. Titanium nitride coatings are used as an additional layer on some of the recent diamond abrasive instruments to further extend their longevity. Finishing diamonds used for resin-based composites contain diamond particles 40μm or less in diameter, and many are not nickel-plated.
  • 116. Therefore they are highly susceptible to debonding and should always be used with light force and copious water spray to ensure retention of the very- fine diamond particles. Diamond but should always be used with water spray and at rotational speeds of less than 50,000 rpm.
  • 117. Disposable diamond burs recently gained popularity from maintenance and OSHA viewpoints because of three factors: (1) Optimal instrument efficiency, (2) Concerns over the reuse of disinfected abrasive devices and (3) Minimal heat build-up.
  • 118. Diamond instruments are preshaped and trued; they are not treated as other bonded abrasives. Diamond cleaning stones are used on the super-coarse through fine grades to remove debris build-up and to maintain grinding efficiency.
  • 119. An example of a diamond cleaning stone is shown in Figure following. Cleaning stones should not be used on finishing diamonds because their bonded particles are quickly removed. Manufacturers provide special operating and cleaning instructions for these instruments.
  • 120.
  • 121.
  • 122.
  • 123. Coated abrasives are fabricated by securing abrasive particles to a flexible backing material (heavyweight paper, metal, or Mylar) with a suitable adhesive material. These abrasives typically are supplied as disks and finishing strips. Disks are available in different diameters and within and very thin backing thicknesses.
  • 124. A further designation is made in regard to whether or not the disk or strip is moisture- resistant. It is advantageous to use abrasive disks or strips with moisture resistant backings because their stiffness is not reduced by water degradation.
  • 125. Furthermore, moisture acts as a lubricant to improve cutting efficiency. Examples of coated abrasives are shown here.
  • 126.
  • 127.
  • 128. Polishing pastes are considered as nonbonded abrasives and are primarily used for final polishing. They need to be applied to the substrate with a nonabrasive device such as synthetic foam, rubber, felt, or chamois cloth. The abrasive particles are a persed in a water-soluble medium such as glycerin for dental application. Aluminum oxide and diamond are the most popular nonbonded abrasives.
  • 129. Abrasive motion The motion of abrasive instruments is classified as rotary, planar, or reciprocal. In general, burs are considered rotary, disks are planar, and reciprocatng handpiece provide a cyclic motion and are reciprocal in relationship to their direction of motion. Different sizes of abrasives can be incorporated with each motion
  • 130. Reciprocating hand pieces especially provide the benefit of accessing interproximal and subgingival areas to remove overhangs, to finish subgingival margins without creating ditches, and to create embrasures.
  • 131.
  • 132.
  • 133. Many types of abrasive materials are available, but only those commonly used in dentistry are discussed in this section. Natural abrasives include Arkansas stone, chalk, corundum, diamond, emery, garnet, pumice, quartz, sand, tripoli, and zirconium silicate.
  • 134. Cuttle and kieselguhr are derived from the remnants of living organisms. Manufactured abrasives are synthesized materials that are generally preferred because of their more predictable physical properties. Silicon carbide, aluminum oxide, synthetic diamond, rouge, and tin oxide are examples of manufactured abrasives.
  • 135.
  • 136. Arkansas stone is a semitranslucent, light gray, siliceous sedimentary rock mined in Arkansas. It contains microcrystalline quartz and is dense, hard, and uniformly textured. Small pieces of this mineral are attached to metal shanks and trued to various shapes for fine grinding of tooth enamel and metal alloys.
  • 137.
  • 138. One of the mineral forms of calcite is chalk, a white abrasive composed of calcium carbonate. Chalk is used as a mild abrasive paste to polish tooth enamel, gold foil, amalgam, and plastic materials.
  • 139.
  • 140. This mineral form of aluminum oxide is usually white. Its physical properties are inferior to those of manufactured alpha (α) aluminum oxide, which has largely replaced corundum in dental applications. Corundum is used primarily for grinding metal alloys and is available as a bonded abrasive in several shapes. It is most commonly used in an instrument known as a white stone.
  • 141.
  • 142. Diamond is a transparent, colorless mineral composed of carbon. It is the hardest know substance. Diamond is called a superabrasive because of its ability to abrade any other known substance.
  • 143. Diamond abrasives are supplied in several forms, including bonded abrasive rotary instruments, flexible metal-backed abrasive Strips, and diamond polishing pastes. They are mostly used on ceramic and resin-based composite materials.
  • 144.
  • 145. The advantages of synthetic diamonds over natural diamonds include their controllable, consistent size and shape, as well as their lower cost compared with natural diamonds. The shape of the diamonds determines the binder needed for its use. The binders can be either resin or metal. Resin-bonded diamonds have sharp edges.
  • 146. During use, the sharp edges break down and expose new sharp edges and corners. On the other hand, metal-bonded diamonds are regular and more consistent in size. They function as cutting points or edges primarily through the benefit of their hardness rather than their shape.
  • 147. Larger synthetic diamond particles appear greenish because of the chemical reaction with nickel during the manufacturing process. Manufactured diamond is used almost exclusively as an abrasive and is produced at five times the quantity of natural diamond abrasive. This abrasive is used in the manufacture of diamond saws, wheels, and burs.
  • 148. Blocks with embedded diamond particles are used to true other types of bonded abrasives. Diamond polishing pastes are also produced from particles smaller than 5µm in diameter. Synthetic diamond abrasives are used primarily on tooth structure, ceramic materials, and resin-based composite materials.
  • 149.
  • 150. This abrasive is a grayish-black corundum that is prepared in a fine-grain form. Emery is used predominantly in the form of coated abrasive disks and is available in a variety of grit sizes. It may be used for finishing metal alloys or acrylic resin materials.
  • 151.
  • 152. The term garnet includes a number of different minerals that possess similar physical properties and crystalline forms. These minerals are the silicates of aluminum, cobalt, iron, magnesium, and manganese, The garnet abrasive used in dentistry is usually dark red.
  • 153. Garnet is extremely hard and, when fractured during the grinding operation, forms sharp, chisel-shaped plates, making it a highly effective abrasive. Garnet is available on coated disks and arbor bands. It is used in grinding metal alloys and acrylic resin materials.
  • 154.
  • 155. Volcanic activity produces this light-gray, highly siliceous material. It is used mainly in grit form but can be found in some rubber-bonded abrasives. Both pumice forms are used on acrylic resin materials. Flour of pumice is an extremely fine-grained volcanic rock derivative from Italy that is used in polishing tooth enamel, gold foil, dental amalgam, and acrylic resins.
  • 156.
  • 157. The most commonly used form of quartz is very hard, colorless, and transparent. It is the most abundant and widespread of minerals. Quartz crystalline particles are pulverized to form sharp, angular particles that are useful in making coated abrasive disks. Quartz abrasives are used primarily to finish metal alloys, and they may also be used to grind dental enamel.
  • 158.
  • 159. Sand is a mixture of mineral particles predominantly composed of silica. The particles represent a mixture of colors, making sand abrasives distinct in appearance. Sand particles have a rounded to angular shape. They are applied under air pressure to remove refractory investment materials from base metal alloy castings. They are also coated onto paper disks for grinding of metal alloys and acrylic resin materials.
  • 160.
  • 161. This abrasive is derived from a lightweight, friable siliceous sedimentary rock. Tripoli can be white, gray, pink, red, or yellow. The gray and red types are most frequently used in dentistry. The rock is ground into very fine particles and formed with soft binders into bars of polishing compound. Tripoli is used for polishing metal alloys and some acrylic resin materials.
  • 162.
  • 163. Zircon or zirconium silicate is supplied as an offwhite mineral. This material is ground to various particle sizes and is used to make coated abrasive disks and strips. It is frequently used as a component of dental prophylaxis pastes.
  • 164.
  • 165. Commonly referred to as cuttlefish, cut bone, or Cuttle, this abrasive is a white calcareous powder made from the pulverized internal shell of a Mediterranean marine mollusk of the genus Sepia. Cuttle is available as a coated abrasive and is useful for delicate abrasion operations such as polishing of metal margins and dental amalgam restorations.
  • 166.
  • 167. This material is composed of the siliceous remains of minute aquatic plants known as diatoms. The coarser form of kieselguhr is called diatomaceous earth and is used as a filler in many dental materials, such as the hydrocolloid impression materials.
  • 168.
  • 169. This extremely hard abrasive was the first of the synthetic abrasives to be produced. Green and blue-black types of silicon carbide are produced ; both types have equivalent physical properties. The green form is often preferred because substrates are visible against the green color. Silicon carbide is extremely hard and brittle. Particles are sharp, and they break to form new sharp particles.
  • 170. This results in highly efficient cutting of wide variety of materials, including metal alloys, ceramics, and acrylic resin materials. Silicon carbide is available as an abrasive in coated disks and as vitreous-bonded and rubber-bonded instruments.
  • 171.
  • 172. Fused aluminum oxide was the second synthetic abrasive to be developed. Synthetic aluminum oxide (alumina) is made as a white powder and can be much harder corundum (natural alumina) because of its purity. Alumina can be processed with different properties by slight alteration of the reactants in the manufacturing process. Several grain sizes of alumina are available, and it has largely replaced emery for several abrasive uses.
  • 173. Aluminum oxide is widely used in dentistry to make bonded abrasives, coated abrasives, and air- propelled grit abrasives. Sintered aluminum oxide is used to make white stones, which are popular for adjusting dental enamel and for finishing metal alloys, resin-based composites and ceramic materials.
  • 174. Pink and ruby variations of aluminum oxide abrasives are made by adding chromium compounds to the original melt. These variations are sold in a vitreous-bonded form as non contaminating mounted stones for the preparation of metal-ceramic alloys to receive porcelain.
  • 175. Remnants of these abrasives and other debris should be removed from the surface of metals used for metal-ceramic bonding so as not to prevent optimal bonding of porcelain to the metal alloy. A review by Yamamoto (1985) suggests that carbide burs are the most effective instruments for finishing this type of alloy because they do not contaminate the metal surface with entrapped abrasive particles.
  • 176.
  • 177. Iron oxide is the fine, red abrasive component of rouge. Like tripoli, rouge is blended with various soft binders into a cake form. It is used to polish high the metal alloys.
  • 178.
  • 179. Tin oxide is an extremely fine abrasive used extensively as a polishing agent for polishing teeth and metallic restorations in the mouth. It is mixed with water, alcohol, or glycerin to form a mildly abrasive paste.
  • 180.
  • 181.
  • 182. The most commonly used abrasive pastes contain either aluminum oxide (alumina) or diamond particles. Alumina pastes should be used with a rotary instrument and increasing amounts of water as polishing proceeds from coarser to finer abrasives. Diamond abrasive pastes are used in a dry condition.
  • 183. The instruments that apply the paste to the material surface are equally important, These include ribbed prophy cups (the ribbed type or the more flexible, nonribbed type), brushes, and felt wheels.
  • 184. Abrasive pastes have several disadvantages. First they are relatively thick and cannot gain access into embrasures. Second, the pastes tend to splatter off of the instruments. Third, heat is generated when insufficient coolant is used or when an intermittent polishing technique is not used.
  • 185.
  • 186. The ideal surface for ceramic restorations is a polished and glazed surface. The production of a glaze layer through a natural glaze or overglaze process will not necessarily yield a smooth surface if the initial ceramic surface has significant roughness.
  • 187. The smoothest surfaces can he achieved extraorally before a prosthesis is cemented. In the mouth however, minor roughness can be successfully polished without compromising the surface quality. In addition, polishing can improve the strength within the surface region of a ceramic prosthesis because it removes pores and microcracks.
  • 188. Adequate cooling is important in vivo when finishing and polishing ceramic restorations. Using an air-water spray and maintaining intermittent contact between the restoration and the rotary instrument are critical during the operation.
  • 189. Continuous contact between the restoration and the rotary instrument should be avoided. Heatless stones (silicone carbide) provide heat reduction and can be used as an alternative. Several kits are available for finishing and polishing ceramic restorations.
  • 190. Manufacturer’s instructions should be followed when using different systems. Depending on the preference of the dentist, a general technique is as follows: (1) Contour with flexible diamond disks, diamond burs, heatless or polymer stones or green stones (silicone carbide). (2) Finish with white or abrasive-impregnated rubber disks, cups, and points. This process may require two or three steps, depending on the system used.
  • 191. (3) Polished with fine abrasive impregnated rubber disks, cups, and points, or, if necessary, use a diamond paste applied with a brush or felt wheel. (4) Apply an overglaze layer, or natural glaze the ceramic if necessary. For intraoral polishing, use intermittent application of rotating instruments with a copious amount of water as a coolant.
  • 192.
  • 193. Acrylic resins are relatively soft materials. To avoid overheating, apply a large amount of pumice slurry to the surface. Intermittent contact with the substrate also helps to avoid overheating. The following technique steps are recommended:
  • 194. (1) Contour with tungsten carbide bur and sandpaper. (2) Use a rubber point to remove the scratches. (3) Apply pumice with a rag wheel, felt wheel, bristle brush, or prophy cup, depending on the size of the area that needs to be polished. (4) Apply tripoli or a mixture of chalk and alcohol with a rag wheel.
  • 195.
  • 196.
  • 197. As an alternative to the use of rotary instrument cutting, air-abrasive systems can deliver a fine, precisely controlled high-pressure stream of 25- to 30µm aluminum oxide particles to remove enamel, dentin, and restorative materials. Because air abrasion generates minimal heat or vibration, the potential for tooth chipping or microfracturing is minimized.
  • 198. These systems have been used for the following applications: cavity preparation, removal of defective composite fillings, endodontic access through porcelain crowns, minimal preparation to repair crown margins, tunnel preparations, superficial removal of stains, cleaning of tooth surfaces before adhesive bonding and roughening of internal surfaces of indirect porcelains or composite restorations before adhesive bonding.
  • 199.
  • 200.
  • 201. Often referred to as air polishing, air-abrasive polishing is based on the controlled delivery of an air, water, and sodium bicarbonate slurry to remove plaque and stains from tooth surfaces. Compared with rubber cup and prophylaxis paste techniques, it is more time-effective, and it is possible to access many tooth surfaces with this technology.
  • 202. However, it is reported that surfaces of softer restorations, such as glass ionomers, can be damaged. Therefore it should be used with caution around cosmetic restorations.
  • 203.
  • 204.
  • 205. Dentifrices, available as toothpastes, gels, and powders, provide three important functions. First, their abrasive and detergent actions provide more efficient removal of debris, plaque, and stained pellicle compared with use of a toothbrush alone. Second, they polish teeth to provide increased light reflectance and superior aesthetic appearance.
  • 206. The high polish, as an added benefit, enables heat to resist the accumulation of microorganism and stains better rougher surfaces. Finally, dentifrices act as vehicles for the delivery of therapeutics agents with known benefits; for example, fluorides, tartar control agents, desensitizing agents, and remineralizing agents.
  • 207. Fluorides improve resistance to caries and may, under a proper oral hygiene regimen, enhance the remineralization of incipient noncavitated enamel lesions. Tartar control agents, such as potassium and sodium pyrophosphates, can reduce the rate at which new calculus deposits from supragingivally.
  • 208. Desensitizing agents with proven clinical efficacy are strontium chloride and potassium nitrate. The therapeutic benefits of other additive such as peroxides and bicarbonates are under investigation. The products advertised as “whitening tooth paste” may contain a abrasive agent alone or a chemical agent and a abrasive agent. The former type of additive acts through a surface stain removal mechanism whereas latter additives act through a combined mechanism of abrasion and bleaching.
  • 209. Composition The abrasive concentration in paste and gel dentifrices are 50% to 75% lower than those of powder dentifrices Therefore powders should be used more sparingly and with greater caution by patients (especially where cementum and dentin are exposed) to avoid excessive dentinal abrasion and pulpal sensitivity.
  • 210.
  • 211.
  • 212.
  • 213. The ideal dentifrice should provide the greatest possible cleaning action on tooth surfaces with the lowest possible abrasion rates. Dentifrices do not need to be highly abrasive to clean teeth effectively. This is fortunate because exposed root surface cementum and dentin are abraded at rates of 35 and 25 times that of enamel, respectively.
  • 214. Currently the preferred means of evaluating dentifrice abrasivity is to employ irradiated dentin specimens and brush them for several minutes with test and reference dentifrices.
  • 215. An abrasivity ratio is then calculated by comparing the amounts of radioactive phosphorus ( 32 P) released by each dentifrice, and this value is multiplied by 1000. A dentifrice must obtain an abrasivity score of 200 to 250 or less to satisfy the abrasivity test requirements proposed by the American Dental Association (ADA) and the International Organization for Standardization (ISO).
  • 216. This means that a test dentifrice must abrade dentin at 20% to 25% of the rate of the reference standard to be considered safe for normal usage. A problem with this laboratory test is that it does not account for all variables that would affect abrasivity under in vivo conditions. Some of the factors affecting dentifrice abrasivity are :
  • 217.
  • 219. The ADA designates a dentifrice a “Accepted” only if the dentifrice meets specific requirements. First, the abrasivity of the dentifrice must not exceed the maximum acceptable abrasivity value of 250. (also a limit for the ISO standard).
  • 220. Second, the manufacturer must produce scientific data, usually from clinical trials, that verify any claims the manufacturer wishes to make on the product package or in commercial advertisements, which are also periodically reviewed by the appropriate ADA Council.
  • 221.
  • 222. Toothbrush bristle stiffness alone has been shown to have no effect on abrasion of hard dental tissues. However, when a dentifrice is used, there is evidence that more flexible toothbrush bristles bend more readily and bring more abrasive particles into contact with tooth structure albeit with relatively light forces.
  • 223. This interaction should produce more effective abrasion and cleaning action on areas that the bristles can reach. Battery- powered toothbrushing devices provide a variety of cleaning actions that are claimed to improve tooth-cleaning actions even further than those achieved by manual toothbrushes.
  • 224.
  • 225.
  • 226.
  • 227.
  • 228.
  • 229.
  • 230.
  • 231.
  • 232.
  • 233.
  • 234.
  • 235.
  • 236.
  • 237. William J. 0’Brien: Dental materials and their selection Robert G. Craig: Restorative dental materials. John F McCabe: Applied dental materials. E.C.Coombe: Notes on dental materials. Kenneth J Anusavice: Science of dental materials. E.H. Greener: Material science in dentistry. Bernard G. N. Smith: The clinical handling of dental material.