Introduction to the most innovative drive lineup and and motors/generators for mobile power and mobile generation. Comprehensive Power products provide significant economic and environmental to clients in the drilling, marine propulsion, military, and renewable energy industries.
2. Introduction to Comprehensive Power
Comprehensive Power is a leading
designer and manufacturer of high-
performance permanent magnet motors,
generators, controls and drives.
We provide solutions to the global
oilfield, military, marine propulsion and
renewable energy industries.
Founded in 1998, located in 40,000
square feet across 3 facilities in
Marlborough, MA
We Invent and Produce Unique Solutions
which are manufactured in the USA
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3. Drilling and production with lower fuel consumption
and reduced environmental impact.
Reduced fuel consumption
Less space required/lighter weight
Faster setup time TeraTorq® motors, in green, on skids with pumps
Less down time
Reduced Maintenance
Safer operation
Top Drive with a TeraTorq® Motor
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4. Renewable Energy – Wind, Hydrokinetics, and more…
TeraTorq® generator, yellow, in center of
turbines on right, is sealed for subsea
operation.
ORPC’s TidGen - the first grid connected tidal generation system in the US
Lightweight with high efficiency, PM
Generators from Comprehensive Power
are deployed on each of the two wind
turbines in the picture.
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5. CPI and Military
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6. PowerRing™ Marine Propulsion Systems for Workboats
www.ecomarinepropulsion.com
Reduced Downtime and
Maintenance The Force behind Marine Electric Propulsion
EcoMarine Propulsion Systems is a joint venture comprised of three world-class businesses
Reduced Fuel Consumption whose complementary expertise is the force behind marine electric propulsion and a pioneer
for the application of alternative green power sources for the tug/barge marketplace and
beyond worldwide. Offering an affordable electric propulsion drive that offers fuel savings,
Reduced Emissions
reduced emissions, lower maintenance costs, simplicity of operation and improved vessel
environment with regard to noise and onboard sound level reductions.
Reduced Noise
Ocean Tug/Barge Engineering has either directly designed, or been a fully participating engineering
partner, for 38 operational AT/B’s in the US market over the span of a quarter century. They have
engaged in six new build projects in the US as of 2006, and one overseas. The firm has also now
entered the international marketplace, with units under design for service in the Far East, and Eastern
Reduced Weight and Smaller Europe, and is pioneering the application of alternative "green" power sources for the tug/barge
marketplace worldwide. The firm has also expanded its product range with the introduction of new,
high technology harbor and offshore tug designs.
Footprint Industrial Power Systems, Inc. designs and builds quality electrical controls, switchboards
and switchgear. Formed in 1981, they have designed and built over 10,000 control panels
Redundancy & Backup
covering a broad electrical spectrum. Their strength is in complex and innovative
applications, especially where custom design and engineering is a requirement. The
company has vast experience in marine switchboards and controls and has built to ABS and
USCG specifications for cruise ships, casino boats, workboats, tankers, tugs, barges,
Increased Safety dredges, riverboats, ferries, pleasure craft and military vessels.
Comprehensive Power, Inc. is a leading designer and manufacturer of high-performance permanent
magnet motors, generators, controls and drives. Based in Marlboro, Massachusetts, the company is an
enabling supplier and partner of leading firms in the mobile power, distributed power and renewable
energy sectors, helping them produce dynamic energy solutions. Comprehensive Power has supplied
power conversion equipment for submarines, self propelled acoustic targets, robots, vehicles, wind
turbines, drill rigs, transport systems and industrial equipment manufacturers for over eleven years.
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7. TeraTorq® High Performance Motors and Generators
Designed for long life use on drilling rigs and other
harsh environments – rugged, sealed, and highly
shock tolerant
Optional hollow shaft facilitates compact coaxial
deployment
Propriety design provides as much as 5X reductions
in size and weight compared to Motors and drives
from other vendors
Low rotor inertia enables unmatched precision
High efficiency with direct liquid cooling, eliminating
the need for a dedicated heat exchanger and blower
Scalable platform design with dozens of sizes up to
20,000 Hp / 214,400 ft-lb
TeraTorq® motors have been deployed in subsea applications for military use since 2003, and on drill rigs since 2004. TeraTorq ® motors and
generators have logged more than 4,000,000 hours of rugged field use.
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8. TIMs
200 kW / 250 Hp power conversion and control “building
blocks”, typically deployed in arrays
TIM-270 modules are fully interchangeable with each other,
reducing the number of spare parts you need to stock. Any
TIM can be perform:
AC/DC Rectification
DC/AC Inversion
DC/DC Power Balancing
TIMs are used to:
Drive motors
Transfer power from a generator or other source
Transfer power to/from a switchboard or a battery bank
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9. TIMs
Designed for durability and for continuous, “always
on”, fail-safe operation
The unlikely event of a failure of a TIM-270 in a
multiple TIM system only decreases the system power
proportionately
Such a failure will still yield continued system operation
and avoid emergency equipment shutdown
TIM-270 modules can safely and easily be swapped or
replaced by anyone; no factory certification or special
training is required. Replacing a TIM-270 is a simple
“plug and play” operation.
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10. TFMs (TeraTorq® Frame Modules)
TFMs hold up to 4 TIMs
All module connections are blind mate quick
disconnect for safe and foolproof operation and
maintenance
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11. TCM (TeraTorq® Control Module)
Controls the operation of TIMs, which are
connected to motors, generators, etc.
Provides information to/from a system
controller via the Modbus Application
Protocol (MBAP) over an Ethernet TCP/IP
connection
Support for web based data collection,
troubleshooting, and preventative
maintenance programs
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12. The Most Advanced Modular Drive System
The image on the right
features multiple racks of
TIM-270s, or TIMs (TIMs
are TeraTorq® Inverter
Modules).
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13. Custom Solutions
Custom PM Motors and generators are designed
and manufactured to support power, speed, size,
weight, operational, and environmental
requirements.
Custom drive and control electronics can address
specific power management or transmission
requirements, or meet size and packaging
requirements.
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14. Variable Speed Generator (VSG) Operation
Reduce size and weight on rig or
vessel
Reduce fuel consumption
Reduce emissions
Reduce noise
Reduce engine wear and reduce
maintenance; built-in fault protection
Eliminate need for synchronization
equipment and processes
CAT C32 engine with a TeraTorq® generator
About 5 feet shorter and about 8000lb lighter than ‘standard’ genset
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15. Example One Line Diagram for Drilling Rig
82 TIMs/24 TFMs/12 TCMs
4 TeraTorq™ Generators
3rd party mud Pump
motors, HPUs, top drive
motor
Battery storage, not shown in this
diagram, can easily be added to
the system using TIMs in DC-DC
configuration
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17. Example Application – Drill Rig
TeraTorq® Motors, Motors and drives from
Feature / Benefit TIMs other vendors
Reduced size of generators and
drive house
Modular VFD, “always on”, self
service
Support for Variable Speed
Generation (fuel savings)
Support for driving 3rd party
?
motors
Safer Operation
Lower price
Lower cost of operation – reduced
maintenance, fewer parts
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18. Example Application – Mud Pump
TeraTorq® Motors, Motors and drives from
Feature / Benefit TIMs other vendors
Reduced size of motors
Modular VFD, “always on”, self
service
Direct Drive eliminates gearbox
and gearbox maintenance
Lower Rotor Inertia for more
precise control (capable of
emergency stopping if ever
required)
Lower price
Lower cost of operation
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19. Example Application – Active Heave Drawworks
TeraTorq® Motors, GEB AC Induction Motor
Feature / Benefit TIMs or Clone
Reduced size and weight
Wider temperature operating
range
Liquid cooled (no external blower
fan needed; no noise from fan)
Lower Rotor Inertia for more
precise control
Lower price
Lower cost of operation
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20. Example Application – Electric Tongs
TeraTorq® Motors, Motors and drives from
Feature / Benefit TIMs other vendors
Size and weight that is small
enough to replace existing
hydraulics
Modular VFD, “always on”, self
service
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21. Example Application – Electric HPU
TeraTorq® Motors, Motors and drives from
Feature / Benefit TIMs other vendors
Reduced size and weight
Direct Drive
Liquid cooled (no external blower
fan needed; no noise from fan)
Modular VFD, “always on”, self
service
Lower price
Lower cost of operation
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22. Example One Line Diagram for Diesel Electric Tug Boat
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Comprehensive Power - EcoMarine Propulsion Systems Corp. Proprietary
23. Example Application –
Tug Boat Propulsion System
TeraTorq® Motors, Motors and drives from other
Feature / Benefit TIMs vendors
Reduced size of motors, generators AND drive
cabinets
Direct drive, including full torque even at low
speed
Modular VFD, “always on”, self service, includes
built-in filtering
Variable Speed Generation – fuel savings with
advanced intelligent energy management,
reduced emissions
Support for driving 3rd party motors, such as
?
pumps or other equipment
Safer Operation
Lower price
Lower cost of operation – reduced maintenance,
fewer components
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24. Example Application –
Refurb of Research Vessel Propulsion System
TeraTorq® Motors, Motors and drives from other
Feature / Benefit TIMs vendors
Small footprint of motors, generators AND drive
cabinets – need to fit within existing space
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25. FAQs
Can I use TIM drive lineups with motors or generators
that are not manufactured by Comprehensive Power?
Yes you can (although we would like you to consider
all of our equipment, including our motors and
generators, you are not required to do so).
Can a TIM really be replaced by non-factory personnel?
Yes. After following a safe lockout procedure for the
drive line, push the red button and pull the handle to
remove.
Can I use my own housing for my TIMs, TFMs, and TCMs?
Yes. We do sell rack systems and cabinets, but we
will assist your design efforts and support the
deployment of the equipment within your own
housing.
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26. FAQs (con’d)
If a TIM fails, does my system stop operating?
No. In the unlikely event of a TIM failure, the
remaining TIMs will continue to operate, and the drive
lineup will have proportional power available.
Does a TIM need to be programmed or require a hardware
modification to perform an AC/DC conversion or another
function?
No. Any TIM can perform any function, and any TIM
can be placed in any TFM slot. The TIM’s function is
controlled by a TCM which is part of the drive lineup.
Can this drive and control system function as a Microgrid?
Yes. TIM systems support power being supplied from
one or multiple sources, including transformers,
generators and battery banks. Power can be
distributed to multiple loads, including hotel loads,
MCCs, motors and battery banks.
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27. Summary
Motors and generators up to 214,400ft-lb
High Performance provides significant advantages around
size, weight, control, efficiency
Up time, reliability, ruggedness
TIMs/TFMs/TCMs
Power and control Comprehensive Power motors or 3rd party motors
“Always on”, self service
Web based monitoring, control
Custom packaging (subsea, shafts or hollow bore, couplings, etc.), and custom solutions
available
Select TeraTorq® components for the right application with clear economic benefits
Select TeraTorq® equipment where you can receive an operational advantage, such as - eliminating
synchronization equipment, eliminating gearbox, reducing footprint, reducing fuel usage and emissions,
lowering maintenance costs, being “always on” is important
Support for heterogeneous system design - TIMs can drive 3rd party motors
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28. Comprehensive Power
Jeff Sable, Director Sales and Marketing
(508) 460-0010 x706
jsable@comprehensivepower.com
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