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Floors

Structure and finish
Floors: the basics



• Two fundamental types:
  – Ground floors, which form part of the
    external enclosure
  – Upper floors, which subdivide the
    internal space
• The ground floor can either be
  “floating” (supported by the
  ground) or “suspended”, supported
  by the walls at the edges.
• Upper floors are always suspended
Floor support




Suspended upper
floor: held up by
walls


Floating ground
floor, resting on
the sub-soil
Floor support




Suspended upper
floor: held up by
walls


Floating ground
floor, resting on
the sub-soil
Floating ground floor



• Several functions:
  – Level, smooth structural surface to
    support furniture etc.
  – Damp exclusion
  – Insulation from the exterior
• Most common type of floating floor
  is a multilayered insitu-concrete
  floor. Often referred to as a “solid
  floor”
Relationship of floor to wall

                          Top 50mm of fill is
Fill: topsoil and loose   sand blinded to form
subsoil removed and       smooth surface
replaced with
compacted hardcore
(broken stone or
brick)

                                   Floor
      Min 150mm


                                Fill
            Ground
Views of floor preparation




Ready for hardcore       Sand blinding
Water exclusion: damp proof membrane DPM

Essential link between
DPM and DPC




                Damp proof membrane: usually
                plastic sheeting. Seams sealed or
                very well overlapped
The concrete slab itself, poured insitu




Slab 100-150 mm thick, poured in
one go. Allowed to cure, kept
damp
      Floor


   Fill
Smooth surface finish


• Insitu concrete very
  rough
• Smooth finish often
  achieved with 50mm
  sand/cement screed
• Screed is applied
  when concrete is set
  but not fully cured
• Surface is trowelled
  smooth.
Floor layers



         Decorative finish: carpet, tile wood, etc

          50mm smooth screed



                           100mm insitu concrete

                             Damp proof membrane

                            50mm sand blinding

                            Compacted hardcore,
                            maximum depth
How to insulate?            600mm
Insulate above slab



                Decorative finish: carpet, tile wood, etc

                                15mm chipboard layer

                                    75mm expanded
                                    polystyrene

                                    100mm insitu
                                    concrete




Don’t use above slab insulation with below floor heating…
Insulate below slab


            Decorative finish: carpet, tile wood, etc
               50mm smooth screed
                                100mm insitu
                                concrete

                                  DPM can be above or
                                  below insulation


                                75mm closed cell,
                                high density,
                                expanded polystyrene

Very effective with below floor heating
Suspended ground floor



• If fill needs to
  be more than
  600mm
• If high speed
  construction is
  needed             Beam and block: Beams are
                     pre-cast, reinforced concrete,
• Precast            laid on the dpc and built into
  concrete           walls at ends.
  suspended          Finished with insulation and
  floors can be      chipboard
  used.
Expanded polystyrene block and beam floor




   Proprietary “Jetfloor” Polystyrene “blocks”
supported by beams and topped with a reinforced
                      screed
Upper floors



• Always suspended
• Nearly always built of timber like a
  flat roof
  – Joists (multiple parallel beams)
  – Floor boards on top (usually sheets
    materials like plywood or chipboard)
  – Ceiling below (usually plasterboard)
• No need for thermal insulation, but
  may incorporate sound insulation
Timber suspended upper floor




Galvanised steel joist hanger
Timber suspended upper floor




           Softwood joists @ 600 centres




Galvanised steel joist hanger
Timber suspended upper floor




           Chipboard flooring. (Plywood
           in wet areas)


           Softwood joists @ 600 centres




Galvanised steel joist hanger
Timber suspended upper floor




           Chipboard flooring. (Plywood
           in wet areas)


           Softwood joists @ 600 centres




      Plasterboard ceiling

Galvanised steel joist hanger
Joist detailing 1
                        Joists braced at 2.5m centres by strutting

                        Joists overlapping over supporting
                        internal wall




Joists supported by
joist hangers to a
major structural beam
Joist detailing 2

       Here the joists are
       resting directly on
       supporting walls and
       are braced with solid
       blocking pieces




Waferboard flooring being laid
Forming openings

Trimmer




                                           Doubled joist

          Large opening essential for the staircase
Plasterboard ceiling


                                Plasterboard: gypsum
                                plaster between layers of
                                strong paper


                                Boards nailed to joists



                                Nail heads plastered over

Joints between boards filled with thin
strip of wet plaster
        Whole ceiling will be given a 3mm skim
        coat of finishing plaster
References


• CHUDLEY, R. ; GREENO, R.
  (2005). Construction technology.
  4th ed. Pearson Education.
  CHUDLEY, R. ; GREENO, R.
  (2006). Building construction
  handbook. 6th ed. Butterworth-
  Heinemann.

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Floors: Structure and Finishes Explained

  • 2. Floors: the basics • Two fundamental types: – Ground floors, which form part of the external enclosure – Upper floors, which subdivide the internal space • The ground floor can either be “floating” (supported by the ground) or “suspended”, supported by the walls at the edges. • Upper floors are always suspended
  • 3. Floor support Suspended upper floor: held up by walls Floating ground floor, resting on the sub-soil
  • 4. Floor support Suspended upper floor: held up by walls Floating ground floor, resting on the sub-soil
  • 5. Floating ground floor • Several functions: – Level, smooth structural surface to support furniture etc. – Damp exclusion – Insulation from the exterior • Most common type of floating floor is a multilayered insitu-concrete floor. Often referred to as a “solid floor”
  • 6. Relationship of floor to wall Top 50mm of fill is Fill: topsoil and loose sand blinded to form subsoil removed and smooth surface replaced with compacted hardcore (broken stone or brick) Floor Min 150mm Fill Ground
  • 7. Views of floor preparation Ready for hardcore Sand blinding
  • 8. Water exclusion: damp proof membrane DPM Essential link between DPM and DPC Damp proof membrane: usually plastic sheeting. Seams sealed or very well overlapped
  • 9. The concrete slab itself, poured insitu Slab 100-150 mm thick, poured in one go. Allowed to cure, kept damp Floor Fill
  • 10. Smooth surface finish • Insitu concrete very rough • Smooth finish often achieved with 50mm sand/cement screed • Screed is applied when concrete is set but not fully cured • Surface is trowelled smooth.
  • 11. Floor layers Decorative finish: carpet, tile wood, etc 50mm smooth screed 100mm insitu concrete Damp proof membrane 50mm sand blinding Compacted hardcore, maximum depth How to insulate? 600mm
  • 12. Insulate above slab Decorative finish: carpet, tile wood, etc 15mm chipboard layer 75mm expanded polystyrene 100mm insitu concrete Don’t use above slab insulation with below floor heating…
  • 13. Insulate below slab Decorative finish: carpet, tile wood, etc 50mm smooth screed 100mm insitu concrete DPM can be above or below insulation 75mm closed cell, high density, expanded polystyrene Very effective with below floor heating
  • 14. Suspended ground floor • If fill needs to be more than 600mm • If high speed construction is needed Beam and block: Beams are pre-cast, reinforced concrete, • Precast laid on the dpc and built into concrete walls at ends. suspended Finished with insulation and floors can be chipboard used.
  • 15. Expanded polystyrene block and beam floor Proprietary “Jetfloor” Polystyrene “blocks” supported by beams and topped with a reinforced screed
  • 16. Upper floors • Always suspended • Nearly always built of timber like a flat roof – Joists (multiple parallel beams) – Floor boards on top (usually sheets materials like plywood or chipboard) – Ceiling below (usually plasterboard) • No need for thermal insulation, but may incorporate sound insulation
  • 17. Timber suspended upper floor Galvanised steel joist hanger
  • 18. Timber suspended upper floor Softwood joists @ 600 centres Galvanised steel joist hanger
  • 19. Timber suspended upper floor Chipboard flooring. (Plywood in wet areas) Softwood joists @ 600 centres Galvanised steel joist hanger
  • 20. Timber suspended upper floor Chipboard flooring. (Plywood in wet areas) Softwood joists @ 600 centres Plasterboard ceiling Galvanised steel joist hanger
  • 21. Joist detailing 1 Joists braced at 2.5m centres by strutting Joists overlapping over supporting internal wall Joists supported by joist hangers to a major structural beam
  • 22. Joist detailing 2 Here the joists are resting directly on supporting walls and are braced with solid blocking pieces Waferboard flooring being laid
  • 23. Forming openings Trimmer Doubled joist Large opening essential for the staircase
  • 24. Plasterboard ceiling Plasterboard: gypsum plaster between layers of strong paper Boards nailed to joists Nail heads plastered over Joints between boards filled with thin strip of wet plaster Whole ceiling will be given a 3mm skim coat of finishing plaster
  • 25. References • CHUDLEY, R. ; GREENO, R. (2005). Construction technology. 4th ed. Pearson Education. CHUDLEY, R. ; GREENO, R. (2006). Building construction handbook. 6th ed. Butterworth- Heinemann.