About training cement manufacturing, Beawer

1. PRESENTATION
ON
Summer Practical Training
At
Shree Cement Ltd., Beawar
2015-2016
Submitted By:-
Raghav Mundra
12EJCME082
Submitted To:-
Mr. Bharat Sharma

2. CEMENT MANUFACTURING PROCESS

3. PRESENTATION SEQUENCE
 COMPANY PROFILE
 SHREE BRANDS
 SHREE PHILOSOPHY
 INTRODUCTION ABOUT CEMENT
 CEMENT MANUFACTURING PROCESS
 CONCLUSION

4. COMPANY PROFILE
 1st Unit of this company has established on 25 October 1979 at
Bangur Nagar , Beawar Dist. Ajmer, Rajasthan.
 The Chairperson of this company is Sir BG Bangur.
 The MD(Managing Director) is Sir HM Bangur.
 Type: public company (BSE:500387)
 Industry: cement manufacturing (17.5 Million Tonnes per
annum) Net Revenue of this company is 973.316(USD in millions)
and Market Cap is 388759.0449425(Rs In millions)
 Financial Report :–Total Income- Rs 61829.8 Millions (year
ending June 2014)
 Net Profit- Rs 7872.4 Millions(year ending June 2014)

5. SHREE BRANDS
SHREE ULTRA
RED-OXIDE
BANGUR ROCKSTRONG

6. SHREE PHILOSOPHY
 Quality and energy conscious
 Environment and Employee Friendly
 Socially Responsive
 Investors Rewarding
 Customer Responsive
 Sustainable Organization

7. INTRODUCTION ABOUT CEMENT
 DEFINITION:- It is a fine grayish powder which, when mixed with
water, forms a thick paste. When this paste is mixed with sand
and gravel and allowed to dry it is called concrete.
 NON HYDROLIC CEMENT:- It will not set in wet conditions or
underwater; rather, it sets as it dries and reacts with carbon
dioxide in the.
 HYDROLIC CEMENT:- (e.g.. Portland Cement) set and become
adhesive due to a chemical reaction between the dry ingredients
and water.

8. CEMENT MANUFACTURING PROCESS
 STACKER AND MINES CRUSHER
 RAW MILL
 KLIN AND COAL MILL
 CLINKER YARDS
 CEMENT MILL
 C F SILO
 PACKING PLANT
 COMPRESSOR HOUSE
 WAGON TRIPLER AND CSR
 MECHANICAL WORKSHOP
 LUBRICATION CELL AND PMS

9. STACKER AND MINES CRUSHER
 CRUSHER:
Manufacturing Company- L&T
Dimension- Diameter-1800
Width-2200
Name- APPM 1822
 STACKER: At stacker there is an another crusher which is
used to separate some small size raw materials for testing
purpose.it will rotate in the time period of 7 to 8 minute.
 RECLAIMER: A Reclaimer is a large machine used in bulk
material handling applications. A Reclaimer’s function is to
recover bulk material such as ores and cereals from a
stockpile.

10. RAW MILL
 A Raw Mill is the equipment used to grind raw materials into raw
mix during the manufacture of cement. Raw mix is then feed to a
cement kiln, which transform it into clinker, which is then
ground to make cement in the cement mill.

11. KLIN MILL
 Cement kilns are used for the pyro processing stage of
manufacture of portland and other types of hydraulic
cement, in which calcium carbonate reacts with silica
bearing minerals to form a mixture of calcium silicates.

12. WAGON TRIPLER & CSR
 Wagon and Tripler:- This is an automatic mechanical machine
which is use to unloaded the loaded wagon by automatic
computerize controlling system.
 CSR(Circular Stacker and Reclaimer):-This is the same process of
linear stacker and reclaimer but according to word circular as
stacker and declaimer both are working at single axis.

13. CEMENT MILLS
 Cement Mill Hopper:- Cement mill is the equipment
used to grind the hard, nodular clinker from the cement
kiln into the fine grey powder that is cement. most
cement is currently ground in ball mills and also vertical
roller mills which are more effective than ball mills.

14. PACKING PLANT

15. WORK SHOP

16. LUBRICATION CELL & PMS
 This cell is used for coolant and to free from friction then they
have use OIL and Grease and Lubricant.

17. CONCLUSION
Shree Cement firmly believe that the fruits of industrialization can
be best enjoyed by improving the quality of the life of the
community by providing health, education, employment, clean and
green environment and other welfare amenities.