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PTMSB WASTE ELIMINATION PROGRAM
KEY DRIVERS – WASTE ELIMINATION PROGRAM ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],OPERATION ENGINEERING SUPPLIERS MARKET MANUFACTURING ENGINEERING MANUFACTURING MARKET SUPPLIERS ,[object Object],[object Object],[object Object],[object Object],[object Object],QUALITY CRITERIA INTERFACE CRITERIA 1 Skills and Capabilities 2 Efficiencies and Effectiveness 3 Systems and Methodologies 1 Monitoring and Control 2 Kaizen & Improvement 3 Design & Reengineering 1 Quality Planning &  Outgoing Quality  2 PDI Feedback 3 CIC 4 PQIM 4 Automation and Robotics 5 Inventory and Logistics 6 Operation and Product Costs 4 Supplier Index 5 Quality Achievement Trend 5 Warranty Costs 6 Customer Feedback 6 Media Reports
WASTE ELIMINATION - SIX  CRITERIA FOR MANUFACTURING OPERATION  PRODUCT DEVELOPMENT STAGE PRODUCT TRIAL STAGE PRODUCT  MASS  PRODUCTION RAMP-UP/ RAMP-DOWN - 36 months - 12 months Start of Production PROVIDE THE BASIS FOR  EFFICIENT OPERATION & QUALITY CREATE THE  SYSTEM TO SUPPORT EFFECTIVE OPERATION & MAINTENANCE ALIGN THE OPERATION & COST TO THE REQUIRED TARGETS SKILLS AND CAPABILITIES 1 2 3 4 5 6 EFFICIENCIES AND  EFFECTIVENESS SYSTEMS AND  METHODOLOGIES INVENTORY AND LOGISTICS PRODUCT COSTS AUTOMATION AND  ROBOTICS PRODUCT LIFECYCLE MANAGEMENT (PLM) + 3 ~ + 6 months + 60 months SYSTEMS AND  METHODOLOGIES AUTOMATION AND ROBOTICS OPERATION COSTS
PRODUCT DEVELOPMENT STAGE PRODUCT TRIAL STAGE PRODUCT  MASS  PRODUCTION RAMP-UP/ RAMP-DOWN PROVIDE THE BASIS FOR  BUILT-IN QUALITY PROVIDE THE  FEEDBACK FOR  CONTINUOUS IMPROVEMENT MEASUREMENT FROM MARKET & CUSTOMERS QUALITY PLANNING 1 2 3 4 5 6 PDI FEEDBACK CIC WARRANTY COSTS PQIM PRODUCT LIFECYCLE MANAGEMENT (PLM) CUSTOMER FEEDBACK OUT-GOING QUALITY WASTE ELIMINATION - SIX  CRITERIA FOR MANUFACTURING QUALITY - 36 months - 12 months Start of Production + 3 ~ + 6 months + 60 months QUALITY FEEDBACK
PRODUCT DEVELOPMENT STAGE PRODUCT TRIAL STAGE PRODUCT  MASS  PRODUCTION RAMP-UP/ RAMP-DOWN CREATE THE IMPETUS QUALITY IMPROVEMNT PROVIDE THE  PLATFORM FOR QUALITY ASSURANCE MEASUREMENT FROM MARKET POINT  OF VIEW 1 2 3 4 5 6 PRODUCT LIFECYCLE MANAGEMENT (PLM) WASTE ELIMINATION - SIX  INTERFACE OPPORTUNITIES - 36 months - 12 months Start of Production + 3 ~ + 6 months + 60 months KAIZEN & IMPROVEMENT DESIGN & REENGINEERING QUALITY ACHIEVEMENT TREND SUPPLIER INDEX MEDIA FEEDBACK MONITORING & CONTROL

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Waste Elimination

  • 2.
  • 3. WASTE ELIMINATION - SIX CRITERIA FOR MANUFACTURING OPERATION PRODUCT DEVELOPMENT STAGE PRODUCT TRIAL STAGE PRODUCT MASS PRODUCTION RAMP-UP/ RAMP-DOWN - 36 months - 12 months Start of Production PROVIDE THE BASIS FOR EFFICIENT OPERATION & QUALITY CREATE THE SYSTEM TO SUPPORT EFFECTIVE OPERATION & MAINTENANCE ALIGN THE OPERATION & COST TO THE REQUIRED TARGETS SKILLS AND CAPABILITIES 1 2 3 4 5 6 EFFICIENCIES AND EFFECTIVENESS SYSTEMS AND METHODOLOGIES INVENTORY AND LOGISTICS PRODUCT COSTS AUTOMATION AND ROBOTICS PRODUCT LIFECYCLE MANAGEMENT (PLM) + 3 ~ + 6 months + 60 months SYSTEMS AND METHODOLOGIES AUTOMATION AND ROBOTICS OPERATION COSTS
  • 4. PRODUCT DEVELOPMENT STAGE PRODUCT TRIAL STAGE PRODUCT MASS PRODUCTION RAMP-UP/ RAMP-DOWN PROVIDE THE BASIS FOR BUILT-IN QUALITY PROVIDE THE FEEDBACK FOR CONTINUOUS IMPROVEMENT MEASUREMENT FROM MARKET & CUSTOMERS QUALITY PLANNING 1 2 3 4 5 6 PDI FEEDBACK CIC WARRANTY COSTS PQIM PRODUCT LIFECYCLE MANAGEMENT (PLM) CUSTOMER FEEDBACK OUT-GOING QUALITY WASTE ELIMINATION - SIX CRITERIA FOR MANUFACTURING QUALITY - 36 months - 12 months Start of Production + 3 ~ + 6 months + 60 months QUALITY FEEDBACK
  • 5. PRODUCT DEVELOPMENT STAGE PRODUCT TRIAL STAGE PRODUCT MASS PRODUCTION RAMP-UP/ RAMP-DOWN CREATE THE IMPETUS QUALITY IMPROVEMNT PROVIDE THE PLATFORM FOR QUALITY ASSURANCE MEASUREMENT FROM MARKET POINT OF VIEW 1 2 3 4 5 6 PRODUCT LIFECYCLE MANAGEMENT (PLM) WASTE ELIMINATION - SIX INTERFACE OPPORTUNITIES - 36 months - 12 months Start of Production + 3 ~ + 6 months + 60 months KAIZEN & IMPROVEMENT DESIGN & REENGINEERING QUALITY ACHIEVEMENT TREND SUPPLIER INDEX MEDIA FEEDBACK MONITORING & CONTROL