CIM history and 4IR
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We are in the 4th Iteration of the Industrial Revolution and Computer Integrated Manufacturing. This presentation offers a historical perspective as to how got here and why 4IR is more than another age. It is a new Renaissance
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CIM history and 4IR
- 1. Explaining 4IR The Right Way (Understanding The CIM Journey Of Leading Us To The The 4th Industrial Revolution) Phillip Andrews October 2019 1
- 2. CIM 1.0 • Started in the late ‘60s - early ‘70s (the start of the 3IR). • The main focus was to connect programmable controllers (PLCs) and SCADA machines provided by different manufacturers so that they can share information for the purpose of coordinating actions. Phillip Andrews 2
- 3. AGVs, AS/RS, Robots, Assembly Lines Needed To “Talk” To Each Other 3
- 4. Shop Floor Control (SFC) Was Introduced Simplistic (machine and M/H and Storage Systems) monitoring and control, with some automated decision making. Phillip Andrews 4
- 5. Some Advanced SFC Systems Integrated Forecasting, Quality Control and Capacity Feedback 5 mrp-i was introduced
- 6. Materials Requirements Planning (mrp-i) Phillip Andrews 6
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- 8. CIM 2.0 • Was introduced in the ‘80s. • The main “vehicle” was MRP-II (Manufacturing Resource Planning) • MRP-II supported efforts to optimize the entire plant production system by combining SFC, Capacity Requirements Planning (CRP), and distribution management activities. Some advanced MRP-II systems were tied to Finance, HRM, Engineering, and Project Management Systems. • The integration of back-end and front-end systems started appealing to non-manufacturing enterprises, like retailing, airlines, and banks. Phillip Andrews 8
- 9. Incoming QC Accounts Receivable Accounts Payable General Ledger 9
- 10. In The ’80s The Concepts Of Factory Of the Future (FOF) and Lights-Out Factories Were Also Born Utilizing both Hard Automation and Flexible Automation (Robots) 10
- 11. CIM 3.0 • Was introduced in the late ‘80s with the advents of Advanced Robots, MES (Manufacturing Execution Systems), and ERP (Enterprise Resource Planning). • ERP has been adding more and more systems and applications ever since. The three biggest systems were CRM (Customer Relationship Management), SCM (Supply Chain Management), and PLM (Product Lifecycle Management). Phillip Andrews 11
- 12. CIM 3.0 lasted almost 3 decades. Great advances were made in the factory. FOF practically became a reality! Phillip Andrews 12
- 13. SPC = Statistical Process Control 13
- 14. Different companies have different versions of CRM … and everything else! 14
- 15. Goal: Manage all levels and aspects of the enterprise in an integrated and seamless mode 15
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- 18. But Still Something Is Missing From This Picture. What Is It? 18
- 19. Partners of all types (incl. Suppliers, VARs, Think Tanks, Research Institutions, Innovation Centers, Government Agencies …) Integrating suppliers, partners, and customers in new ways that add value to the company. Example: TD Ameritrade offers zero transaction fee now. WHY? Because data is more valuable than the transaction fees. 19
- 20. PLM is tied to strategies for Sustainability (a.k.a. Circular Economy or Closed-Loop Supply Chain), Going Green, Clean, Resilient, and Breakthrough Innovations and Solutions (such as The Digital Economy). That’s the entry point into CIM 4.0, which is also known as 4IR (The 4th Industrial Revolution), or Industrie 4.0. Phillip Andrews 20
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- 22. CIM 4.0 (4IR) • It started in the early ‘10s. • It addresses all the latest technologies, such as: • Artificial Intelligence • Advanced Analytics • Advanced Sensor Technologies • Quantum Computing • Big Data • Internet of Things and IIoT • Cloud and Cloud Computing • Smart Devices … The 6 Vs of Big Data Phillip Andrews 22
- 25. 25 Printed objects transform themselves into other structures over the influence of external energy input as temperature, light or other environmental stimuli. Sentient Robots will soon arrive
- 29. A Better Term Than 4IR The Digital Economy The Digital Economy also encompasses: • The Sharing Economy • The Gig Economy • The Petabyte Economy • The Trillion Sensor Economy • The Platform Economy • The Algorithmic Economy • The Innovation Economy • The Circular Economy • … 29
- 30. This is more than just another Industrial Revolution. This is another Renaissance that will revolutionize all aspects of: • Countries Collaboration • Commercialization • Communications • Working • Living • Relationships • Values and Beliefs • Transportation • Education • Health Care • Planet Care • Planet Exploration Phillip Andrews 30
- 31. Why The Digital Economy Is A Better Term • It also addresses: • Several global sociopolitical and socioeconomic changes, such as: • Dealing with Climate Change • Saving our natural ecosystems • Building new business and innovation ecosystems • Migrating slowly to Participatory Democracy • Adopting new norms and behaviors • Drastic changes in the way we grasp, use, and enjoy technology through Omni-Convergence, Omni Channel, Omnipresence, Intelligence … and Acceleration Phillip Andrews 31
- 32. The Interesting Thing Is That … Extremely few people understand, appreciate … and want to be active in changing the world. Most people just wait for things to happen to them. They just exist. We need more thought leaders, business leaders … inventors and innovators. You are it! You are the future! Phillip Andrews 32
- 35. Phillip Andrews Your Smart Phone is your: • Wallet • Encyclopedia • Teacher/Professor/Instructor • Translator • Tourist Guide • Nurse and Doctor • …. 35
- 49. … And Finally, Society Will Get Smart Cities Phillip Andrews 49
- 50. Phillip Andrews 50 And there is more to all this!
- 51. What Else Makes A City Smart? • Having the right magnets (such as great Architecture, Art, Culture, Institutions, Think Tanks, etc.) to attract the right (= smart) people so that they can design and build new industries, create jobs, and raise incomes and the standard of living • Zones for Innovation, Culture, Entertainment, Business … • Culture Of Innovation • Innovation Hub that caters to the needs to of the Smart City • Programs, Systems, Services, and Apps specifically designed for the citizens that want to be involved, empowered, and enabled • Improving the overall QoL Phillip Andrews 51
- 52. Key Realization: Technologies Alone Does Not Make Anyone Really Smart Phillip Andrews 52
- 53. Technology Does Not Make People Smart. Einstein Was Right! Phillip Andrews 53
- 59. Phillip Andrews 59 Copenhagen has an Innovation Hub specifically designed to cater to its Smart City. And it also has the zones, and innovation culture, and the right magnets … and the right people!