coconut presentation

1. Coconut Process Information
Asger Sommer Hansen

2. Assumed Coconut Composition
Ripe Mawar Variety - Average Size and Composition
Dehusked Coconut
Gram %
Shell:
175
25
Paring:
49
7
(Testa)
*Kernel:
252
36
Coconut
water:
224
32
Total:
700
100
* ( 52% solids & 48% moisture)
AHA_coco_99/LU

3. Assumed Composition of
Coconut Cream Powder
Sodium caseinate (4.5%)
Moisture (2.0%)
Maltodextrine (8.5%)
Cocunut solids (85.0%)
AHA_coco_99/LU

4. Coconut Processing Plant
Coconuts
Ingredients Water
Packaging materials Steam
Electricity
Compressed air
Chilled water
Detergents
Manpower
• Effluent
• Coconut cream powder
• Low fat desiccated coconut
• Aseptically packed coconut milk, cream and water
• Coconut shells
• Coconut paring
AHA_coco_99/LU

5. Assumed Mass Balance
(Mawar Variety)
Gram / Coconut Kg / Day
252 23,790 *
+ 16 + 1,510
268 25,300
- 100 - 9,443
168 15,857
+ 11 + 1,040
179 16,897
- 94.23 - 8,897
84.77 8,000
* Equivalent of 94.404 coconuts / day
AHA_coco_99/LU

6. Assumed Mass Balance
(Sarawak Hybrid)
Gram / Coconut Kg / Day
473 23,790 *
+ 30 + 1,510
503 25,300
- 188 - 9,443
315 15,857
+ 21 + 1,040
336 16,897
- 177 - 8,897
159 8,000
* Equivalent of 50.403 coconuts / day
AHA_coco_99/LU

7. Coconut Processing
AHA_coco_99/LU

8. Coconut Processing
Coconut Pre-Processing
AHA_coco_99/LU

9. Coconut Processing
Coconut Kernel Processing
AHA_coco_99/LU

10. Coconut Processing
Coconut Cream Processing
AHA_coco_99/LU

11. Coconut Processing
Standardization, Spray Drying
AHA_coco_99/LU

12. Coconut Processing
Packaging
AHA_coco_99/LU

13. Coconut Processing
Press Residue Processing
AHA_coco_99/LU

14. Coconut Reception
Weighing Inspection Storage Shelling /
Paring
AHA_coco_99/LU

15. Coconut Kernel Processing
Pre-breaking / Washing Weighing Surge Disintegration /
De-watering screw Steam blanching / Extraction
Inspection
AHA_coco_99/LU

16. Coconut Cream Processing Line
Filtration Cooling Pasteurisation Storage
Coconut cream Coconut cream
AHA_coco_99/LU

17. Standardization and Spray Drying
Spray Drying
PHE - Mixing / Buffer Filtration
Heating Dispersion Storage Homogenisation
AHA_coco_99/LU

18. Coconut Water &
Coconut Milk Processing
Storage / Standardization UHT plant (Tubular) Aseptic filling
AHA_coco_99/LU

19. Filling and Packaging
of Coconut Cream Powder
AHA_coco_99/LU

20. Low Fat Desiccated
Coconut Drying and Packing
Low fat desiccated
coconut drying
Low fat desiccated
coconut packing
AHA_coco_99/LU

21. Coconut Cream Powder
Processing Plant
Unloading and
inspection conveyors
Coconut reception
AHA_coco_99/LU

22. Coconut Cream Powder
Processing Plant
Counting
Size grading
AHA_coco_99/LU

23. Coconut Cream Powder
Processing Plant
Counting conveyor
Storage bins
AHA_coco_99/LU

24. Coconut Cream Powder
Processing Plant
Shelling stations
Paring stations
AHA_coco_99/LU

25. Coconut Cream Powder
Processing Plant
Inspection / weighing
Washing / conveying
AHA_coco_99/LU

26. Coconut Cream Powder
Processing Plant
Disintegration / grinding
Kernel buffer bin
AHA_coco_99/LU

27. Coconut Cream Powder
Processing Plant
Coconut cream filtration
Stem blanching and
coconut cream extration
(screw press)
AHA_coco_99/LU

28. Coconut Cream Powder
Processing Plant
Coconut cream pasteurisation
Coconut cream
pasteurisation
AHA_coco_99/LU

29. Coconut Cream Powder
Processing Plant
Standardisation / ingreedient
mixing
Coconut cream storage
AHA_coco_99/LU

30. Coconut Cream Powder
Processing Plant
Heating / homogenisation/
pressure feed to spray dryer
Standardised coconut cream
buffer storage
AHA_coco_99/LU

31. Coconut Cream Powder
Processing Plant
Inlet to spray dryer
Spray drying chamber
AHA_coco_99/LU

32. Coconut Cream Powder
Processing Plant
External fluid bed with
agglomeration and cooling
Integrated fluid bed
AHA_coco_99/LU

33. Coconut Cream Powder
Processing Plant
Coconut cream
powder packing
Operation and
control panel
AHA_coco_99/LU

34. Coconut Cream Powder
Processing Plant
CIP plant
Static fluid bed dryer,
for low fat desicacated
coconut
AHA_coco_99/LU