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Putting Together the
Pieces for S&OP
April 2019
For the Supply Chain Leader Who Wants to Rise Above
Supply Chain Insights LLC Copyright Ā© 2019, p. 2
ā€¢ Balanced Between the ā€œSā€ and the ā€œOPā€
ā€¢ Aligned to Business Strategy
ā€¢ Clear Governance
ā€¢ Balanced Scorecard to Reward the Right Cross-Functional Behavior
ā€¢ Tied to Execution
ā€¢ Delivers a Feasible Plan
ā€¢ ā€œWhat-ifā€ Analysis
S&OP: What Does Good Look Like?
Supply Chain Insights LLC Copyright Ā© 2019, p. 3
Businesses are Complex
Supply Chain Insights LLC Copyright Ā© 2019, p. 4
Excel Ghettos
Isolated, Disconnected
Decision-making
Supply Chain Insights LLC Copyright Ā© 2019, p. 5
S&OP Should Follow Business Strategy
Supply Chain Insights LLC Copyright Ā© 2019, p. 6
Building Horizontal Processes
Supply Chain Insights LLC Copyright Ā© 2019, p. 7
Supply Chain Center of Excellence Structure
Supply Chain Insights LLC Copyright Ā© 2019, p. 8
There are usually 4-5 based on the rhythms and cycles of the supply
chain
Companies Do Not Have One Supply Chain
Supply Chain Insights LLC Copyright Ā© 2019, p. 9
The Supply Chain Is a Complex System with
Increasing Complexity
Supply Chain Insights LLC Copyright Ā© 2019, p. 10
Responsive
Supply
Chain (s)
Agile Supply Chain (s)
Efficient
Supply
Chain (s)
Long Tail of the Supply Chain
Plot volume against order
frequency for all items for 24
months. Study the patterns of
the tail.
Supply Chain Insights LLC Copyright Ā© 2019, p. 11
Items Need to be Re-Plotted As the Business
Changes
Supply Chain Insights LLC Copyright Ā© 2019, p. 12
Align Tactics
Sense Respond
Balance
Supply Chain Insights LLC Copyright Ā© 2019, p. 13
Start with the Goal in Mind
Supply Chain Insights LLC Copyright Ā© 2019, p. 14
Evolve Over Time
Supply Chain Insights LLC Copyright Ā© 2019, p. 15
Factor Consideration
Organizational Size Greater than 25 Planners Needs
Collaboration Software
Bottlenecks Higher ROIC than 10% Tactical
Supply Must Be Able to Model and
Deliver a Feasible Plan
Demand Error With Error Greater than 40% There
Needs to be Inclusion of
Optimization for Form and Function
of Inventory
Governance After Clear Governance, All
Divisions Need to Work on the
Same Time Table
Skill Level Select a System Based on Usability
How to Start?
Supply Chain Insights LLC Copyright Ā© 2019, p. 16
Strategic
Planning
ā€¢ Goal: Plan by
Design
ā€¢ Set Push-pull
Decoupling Points
ā€¢ Define Buffers
Tactical
Planning
ā€¢ Goal: Tactical Demand Plan/S&OP
Planning
ā€¢ Level Load for Manufacturing/Build a
Feasible Plan
ā€¢ Improve Aggregate Buying of Direct
Materials
Demand
Sensing
ā€¢ Goal: Improve
Replenishment
ā€¢ Timing Usually
the Same as the
Slush Period
Understanding Planning
Letā€™s Start with Demand
Supply Chain Insights LLC Copyright Ā© 2019, p. 18
Demand Isā€¦.
A River that Flows Through the Value Network
Supply Chain Insights LLC Copyright Ā© 2019, p. 19
We Are Hard-Wired for Supply
Supply Chain Insights LLC Copyright Ā© 2019, p. 20
Map Your River
View After
Sprint
Supply Chain Insights LLC Copyright Ā© 2019, p. 21
Planning Software Satisfaction
Supply Chain Insights LLC Copyright Ā© 2019, p. 22
Data
Inputs
Engines Plan
Outputs
Align Engines with Outcomes
Planning Master Data
Supply Chain Insights LLC Copyright Ā© 2019, p. 23
Companies Make the Mistake of
Trying to Get Precise on
Imprecise Numbers.
Instead, they need to manage
demand flows.
Supply Chain Insights LLC Copyright Ā© 2019, p. 24
ā€¢ Backcast and Test Engines: Use three years of history to forecast a
known value.
ā€¢ Test and Develop Different Data Models: Attribute-based, Attach-Rate
and Econometric Models are all Useful
ā€¢ Align the Engines with the Types of Demand
Selection
Thinking About Supply
Supply Chain Insights LLC Copyright Ā© 2019, p. 26
ā€¢ Ensure that you can model a ā€œfeasible planā€ based on bottlenecks
ā€“ Material-centric
ā€“ Distribution-centric
ā€“ Manufacturing-centric
ā€¢ Nuances: Reverse bill of materials, floating bottlenecks, network
modeling
Supply Modeling
Supply Chain Insights LLC Copyright Ā© 2019, p. 27
ā€¢ Engines: Modeling/Math
ā€¢ Scalability
ā€¢ User Interface
ā€¢ Collaboration/What-if Analysis
ā€¢ Partner Requirements
ā€¢ Culture
ā€¢ System of Record
ā€¢ Integration
Selection Criteria for Planning
Supply Chain Insights LLC Copyright Ā© 2019, p. 28
ā€¢ Engines: Modeling/Math
ā€¢ Scalability
ā€¢ User Interface
ā€¢ Collaboration/What-if Analysis
ā€¢ Partner Requirements
ā€¢ Culture
ā€¢ System of Record
ā€¢ Integration
Selection Criteria for Planning
Supply Chain Insights LLC Copyright Ā© 2019, p. 29
ā€¢ Engines: Modeling/Math
ā€¢ Scalability
ā€¢ User Interface
ā€¢ Collaboration/What-if Analysis
ā€¢ Partner Requirements
ā€¢ Culture
ā€¢ System of Record
ā€¢ Integration
Selection Criteria for Planning
Modeling Inventory
Supply Chain Insights LLC Copyright Ā© 2019, p. 31
Inventory Goal Importance vs. Performance:
Cohort Only
Supply Chain Insights LLC Copyright Ā© 2019, p. 32
Unprecedented Commodity Pressures
Supply Chain Insights LLC Copyright Ā© 2019, p. 33
Inventory Levels Burgeoning
Supply Chain Insights LLC Copyright Ā© 2019, p. 34
Form & Function of Inventory
Adding Collaboration
Supply Chain Insights LLC Copyright Ā© 2019, p. 36
EnterpriseCustomers Suppliers
Demand
Networks
Supply
Networks
Logistics Networks
Decision Support Master Data
Transactional
Systems
Executional
Planning
Operational
Planning
Tactical
Panning
Tactical
Planning
Tactical
Planning
Tactical
Planning
Tactical
Planning
Strategic Planning
Operational
Planning
Operational
Planning
Operational
Planning
Operational
Planning
Executional
Planning
Executional
Planning
Executional
Planning
Executional
Planning
Transactional
Systems
Transactional
Systems
Transactional
Systems
Transactional
Systems
Supply Chain Insights LLC Copyright Ā© 2019, p. 37
EnterpriseCustomers Suppliers
Demand
Networks
Supply
Networks
Logistics Networks
Supply Chain Insights LLC Copyright Ā© 2019, p. 38
EnterpriseCustomers Suppliers
Demand
Networks
Supply
Networks
Logistics Networks
Decision Support Master Data
Transactional
Systems
Transactional
Systems
Transactional
Systems
Transactional
Systems
Transactional
Systems
E
x
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c
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Strategic Planning
O
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Supply Chain Insights LLC Copyright Ā© 2019, p. 39
The Digital Twin
Supply Chain Insights LLC Copyright Ā© 2019, p. 40
Demand Latency
Forecastability
Customer Service: On-time and Infull
Tactical Plan Feasibility
Schedule Adherence
Loads Tendered. Loads Accepted.Forecast Value Added
Managing Costs
Supply Chain Insights LLC Copyright Ā© 2019, p. 42
Gaps in Alignment
Supply Chain Insights LLC Copyright Ā© 2019, p. 43
Manage Costs Like a Decathlete
Supply Chain Insights LLC Copyright Ā© 2019, p. 44
Technology Does Not Always Help: Total Costs
Supply Chain Insights LLC Copyright Ā© 2019, p. 45
Wrap-up
We Must Learn to Unlearn to
Relearn.
Focus on Basics. Avoid the
Pitfalls and Potholes.
Build Executive
Understanding.
Supply Chain Insights LLC Copyright Ā© 2019, p. 46
What To Learn More?
Supply Chain Insights LLC Copyright Ā© 2019, p. 47
Network of Networks
Supply Chain Insights LLC Copyright Ā© 2019, p. 48
About Lora Cecere
ā€¢ Founder of Supply Chain Insights
ā€¢ ā€œLinkedIn Influencerā€
ā€¢ Guest blog for Forbes
ā€¢ Author of 5 books: Bricks Matter (2012), Shamanā€™s Journal (2014),
Supply Chain Metrics That Matter (2014), Shamanā€™s Journal (2015),
Shamanā€™s Journal (2016), Shamanā€™s Journal (2017)
ā€¢ Partner at Altimeter Group (leader in open research)
ā€¢ 7 years of Management Experience leading Analyst Teams at
Gartner and AMR Research
ā€¢ 8 years Experience in Marketing and Selling Supply Chain Software
at Descartes Systems Group and Manugistics (now JDA)
ā€¢ 15 Years Leading teams in Manufacturing and Distribution
operations for Clorox, Kraft/General Foods, Nestle/Dreyers Grand
Ice Cream and Procter & Gamble.
Contact Information:
ā€¢ Email: lora.cecere@supplychaininsights.com
ā€¢ Blog: www.supplychainshaman.com (15,000 pageviews/month)
ā€¢ Forbes: www.forbes.com/sites/loracecere
ā€¢ Twitter: twitter.com/lcecere (9,100 followers)
ā€¢ LinkedIn: www.linkedin.com/in/loracecere (262,000 followers)
ā€¢ LinkedIn Influencer: www.linkedin.com/today/author/446631
Supply Chain Insights LLC Copyright Ā© 2019, p. 49
Complimentary Monthly Networking
Monthly networking calls. To sign up contact
Regina.Denman@supplychaininsights.com.
Supply Chain Insights LLC Copyright Ā© 2019, p. 50
About Lora Cecere
ā€¢ Founder of Supply Chain Insights
ā€¢ ā€œLinkedIn Influencerā€
ā€¢ Guest blog for Forbes
ā€¢ Author of 5 books: Bricks Matter (2012), Shamanā€™s Journal (2014),
Supply Chain Metrics That Matter (2014), Shamanā€™s Journal (2015),
Shamanā€™s Journal (2016), Shamanā€™s Journal (2017)
ā€¢ Partner at Altimeter Group (leader in open research)
ā€¢ 7 years of Management Experience leading Analyst Teams at
Gartner and AMR Research
ā€¢ 8 years Experience in Marketing and Selling Supply Chain Software
at Descartes Systems Group and Manugistics (now JDA)
ā€¢ 15 Years Leading teams in Manufacturing and Distribution
operations for Clorox, Kraft/General Foods, Nestle/Dreyers Grand
Ice Cream and Procter & Gamble.
Contact Information:
ā€¢ Email: lora.cecere@supplychaininsights.com
ā€¢ Blog: www.supplychainshaman.com (15,000 pageviews/month)
ā€¢ Forbes: www.forbes.com/sites/loracecere
ā€¢ Twitter: twitter.com/lcecere (9,100 followers)
ā€¢ LinkedIn: www.linkedin.com/in/loracecere (262,000 followers)
ā€¢ LinkedIn Influencer: www.linkedin.com/today/author/446631

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Sales and Operations Planning: How To Put Together the Pieces

  • 1. Putting Together the Pieces for S&OP April 2019 For the Supply Chain Leader Who Wants to Rise Above
  • 2. Supply Chain Insights LLC Copyright Ā© 2019, p. 2 ā€¢ Balanced Between the ā€œSā€ and the ā€œOPā€ ā€¢ Aligned to Business Strategy ā€¢ Clear Governance ā€¢ Balanced Scorecard to Reward the Right Cross-Functional Behavior ā€¢ Tied to Execution ā€¢ Delivers a Feasible Plan ā€¢ ā€œWhat-ifā€ Analysis S&OP: What Does Good Look Like?
  • 3. Supply Chain Insights LLC Copyright Ā© 2019, p. 3 Businesses are Complex
  • 4. Supply Chain Insights LLC Copyright Ā© 2019, p. 4 Excel Ghettos Isolated, Disconnected Decision-making
  • 5. Supply Chain Insights LLC Copyright Ā© 2019, p. 5 S&OP Should Follow Business Strategy
  • 6. Supply Chain Insights LLC Copyright Ā© 2019, p. 6 Building Horizontal Processes
  • 7. Supply Chain Insights LLC Copyright Ā© 2019, p. 7 Supply Chain Center of Excellence Structure
  • 8. Supply Chain Insights LLC Copyright Ā© 2019, p. 8 There are usually 4-5 based on the rhythms and cycles of the supply chain Companies Do Not Have One Supply Chain
  • 9. Supply Chain Insights LLC Copyright Ā© 2019, p. 9 The Supply Chain Is a Complex System with Increasing Complexity
  • 10. Supply Chain Insights LLC Copyright Ā© 2019, p. 10 Responsive Supply Chain (s) Agile Supply Chain (s) Efficient Supply Chain (s) Long Tail of the Supply Chain Plot volume against order frequency for all items for 24 months. Study the patterns of the tail.
  • 11. Supply Chain Insights LLC Copyright Ā© 2019, p. 11 Items Need to be Re-Plotted As the Business Changes
  • 12. Supply Chain Insights LLC Copyright Ā© 2019, p. 12 Align Tactics Sense Respond Balance
  • 13. Supply Chain Insights LLC Copyright Ā© 2019, p. 13 Start with the Goal in Mind
  • 14. Supply Chain Insights LLC Copyright Ā© 2019, p. 14 Evolve Over Time
  • 15. Supply Chain Insights LLC Copyright Ā© 2019, p. 15 Factor Consideration Organizational Size Greater than 25 Planners Needs Collaboration Software Bottlenecks Higher ROIC than 10% Tactical Supply Must Be Able to Model and Deliver a Feasible Plan Demand Error With Error Greater than 40% There Needs to be Inclusion of Optimization for Form and Function of Inventory Governance After Clear Governance, All Divisions Need to Work on the Same Time Table Skill Level Select a System Based on Usability How to Start?
  • 16. Supply Chain Insights LLC Copyright Ā© 2019, p. 16 Strategic Planning ā€¢ Goal: Plan by Design ā€¢ Set Push-pull Decoupling Points ā€¢ Define Buffers Tactical Planning ā€¢ Goal: Tactical Demand Plan/S&OP Planning ā€¢ Level Load for Manufacturing/Build a Feasible Plan ā€¢ Improve Aggregate Buying of Direct Materials Demand Sensing ā€¢ Goal: Improve Replenishment ā€¢ Timing Usually the Same as the Slush Period Understanding Planning
  • 18. Supply Chain Insights LLC Copyright Ā© 2019, p. 18 Demand Isā€¦. A River that Flows Through the Value Network
  • 19. Supply Chain Insights LLC Copyright Ā© 2019, p. 19 We Are Hard-Wired for Supply
  • 20. Supply Chain Insights LLC Copyright Ā© 2019, p. 20 Map Your River View After Sprint
  • 21. Supply Chain Insights LLC Copyright Ā© 2019, p. 21 Planning Software Satisfaction
  • 22. Supply Chain Insights LLC Copyright Ā© 2019, p. 22 Data Inputs Engines Plan Outputs Align Engines with Outcomes Planning Master Data
  • 23. Supply Chain Insights LLC Copyright Ā© 2019, p. 23 Companies Make the Mistake of Trying to Get Precise on Imprecise Numbers. Instead, they need to manage demand flows.
  • 24. Supply Chain Insights LLC Copyright Ā© 2019, p. 24 ā€¢ Backcast and Test Engines: Use three years of history to forecast a known value. ā€¢ Test and Develop Different Data Models: Attribute-based, Attach-Rate and Econometric Models are all Useful ā€¢ Align the Engines with the Types of Demand Selection
  • 26. Supply Chain Insights LLC Copyright Ā© 2019, p. 26 ā€¢ Ensure that you can model a ā€œfeasible planā€ based on bottlenecks ā€“ Material-centric ā€“ Distribution-centric ā€“ Manufacturing-centric ā€¢ Nuances: Reverse bill of materials, floating bottlenecks, network modeling Supply Modeling
  • 27. Supply Chain Insights LLC Copyright Ā© 2019, p. 27 ā€¢ Engines: Modeling/Math ā€¢ Scalability ā€¢ User Interface ā€¢ Collaboration/What-if Analysis ā€¢ Partner Requirements ā€¢ Culture ā€¢ System of Record ā€¢ Integration Selection Criteria for Planning
  • 28. Supply Chain Insights LLC Copyright Ā© 2019, p. 28 ā€¢ Engines: Modeling/Math ā€¢ Scalability ā€¢ User Interface ā€¢ Collaboration/What-if Analysis ā€¢ Partner Requirements ā€¢ Culture ā€¢ System of Record ā€¢ Integration Selection Criteria for Planning
  • 29. Supply Chain Insights LLC Copyright Ā© 2019, p. 29 ā€¢ Engines: Modeling/Math ā€¢ Scalability ā€¢ User Interface ā€¢ Collaboration/What-if Analysis ā€¢ Partner Requirements ā€¢ Culture ā€¢ System of Record ā€¢ Integration Selection Criteria for Planning
  • 31. Supply Chain Insights LLC Copyright Ā© 2019, p. 31 Inventory Goal Importance vs. Performance: Cohort Only
  • 32. Supply Chain Insights LLC Copyright Ā© 2019, p. 32 Unprecedented Commodity Pressures
  • 33. Supply Chain Insights LLC Copyright Ā© 2019, p. 33 Inventory Levels Burgeoning
  • 34. Supply Chain Insights LLC Copyright Ā© 2019, p. 34 Form & Function of Inventory
  • 36. Supply Chain Insights LLC Copyright Ā© 2019, p. 36 EnterpriseCustomers Suppliers Demand Networks Supply Networks Logistics Networks Decision Support Master Data Transactional Systems Executional Planning Operational Planning Tactical Panning Tactical Planning Tactical Planning Tactical Planning Tactical Planning Strategic Planning Operational Planning Operational Planning Operational Planning Operational Planning Executional Planning Executional Planning Executional Planning Executional Planning Transactional Systems Transactional Systems Transactional Systems Transactional Systems
  • 37. Supply Chain Insights LLC Copyright Ā© 2019, p. 37 EnterpriseCustomers Suppliers Demand Networks Supply Networks Logistics Networks
  • 38. Supply Chain Insights LLC Copyright Ā© 2019, p. 38 EnterpriseCustomers Suppliers Demand Networks Supply Networks Logistics Networks Decision Support Master Data Transactional Systems Transactional Systems Transactional Systems Transactional Systems Transactional Systems E x e c u t i o n a l P l a n n i n g O p e r a t i o n a l P l a n n i n g T a c t i c a l P a n n i n g T a c t i c a l P l a n n i n g T a c t i c a l P l a n n i n g T a c t i c a l P l a n n i n g T a c t i c a l P l a n n i n g Strategic Planning O p e r a t i o n a l P l a n n i n g O p e r a t i o n a l P l a n n i n g O p e r a t i o n a l P l a n n i n g O p e r a t i o n a l P l a n n i n g E x e c u t i o n a l P l a n n i n g E x e c u t i o n a l P l a n n i n g E x e c u t i o n a l P l a n n i n g E x e c u t i o n a l P l a n n i n g
  • 39. Supply Chain Insights LLC Copyright Ā© 2019, p. 39 The Digital Twin
  • 40. Supply Chain Insights LLC Copyright Ā© 2019, p. 40 Demand Latency Forecastability Customer Service: On-time and Infull Tactical Plan Feasibility Schedule Adherence Loads Tendered. Loads Accepted.Forecast Value Added
  • 42. Supply Chain Insights LLC Copyright Ā© 2019, p. 42 Gaps in Alignment
  • 43. Supply Chain Insights LLC Copyright Ā© 2019, p. 43 Manage Costs Like a Decathlete
  • 44. Supply Chain Insights LLC Copyright Ā© 2019, p. 44 Technology Does Not Always Help: Total Costs
  • 45. Supply Chain Insights LLC Copyright Ā© 2019, p. 45 Wrap-up We Must Learn to Unlearn to Relearn. Focus on Basics. Avoid the Pitfalls and Potholes. Build Executive Understanding.
  • 46. Supply Chain Insights LLC Copyright Ā© 2019, p. 46 What To Learn More?
  • 47. Supply Chain Insights LLC Copyright Ā© 2019, p. 47 Network of Networks
  • 48. Supply Chain Insights LLC Copyright Ā© 2019, p. 48 About Lora Cecere ā€¢ Founder of Supply Chain Insights ā€¢ ā€œLinkedIn Influencerā€ ā€¢ Guest blog for Forbes ā€¢ Author of 5 books: Bricks Matter (2012), Shamanā€™s Journal (2014), Supply Chain Metrics That Matter (2014), Shamanā€™s Journal (2015), Shamanā€™s Journal (2016), Shamanā€™s Journal (2017) ā€¢ Partner at Altimeter Group (leader in open research) ā€¢ 7 years of Management Experience leading Analyst Teams at Gartner and AMR Research ā€¢ 8 years Experience in Marketing and Selling Supply Chain Software at Descartes Systems Group and Manugistics (now JDA) ā€¢ 15 Years Leading teams in Manufacturing and Distribution operations for Clorox, Kraft/General Foods, Nestle/Dreyers Grand Ice Cream and Procter & Gamble. Contact Information: ā€¢ Email: lora.cecere@supplychaininsights.com ā€¢ Blog: www.supplychainshaman.com (15,000 pageviews/month) ā€¢ Forbes: www.forbes.com/sites/loracecere ā€¢ Twitter: twitter.com/lcecere (9,100 followers) ā€¢ LinkedIn: www.linkedin.com/in/loracecere (262,000 followers) ā€¢ LinkedIn Influencer: www.linkedin.com/today/author/446631
  • 49. Supply Chain Insights LLC Copyright Ā© 2019, p. 49 Complimentary Monthly Networking Monthly networking calls. To sign up contact Regina.Denman@supplychaininsights.com.
  • 50. Supply Chain Insights LLC Copyright Ā© 2019, p. 50 About Lora Cecere ā€¢ Founder of Supply Chain Insights ā€¢ ā€œLinkedIn Influencerā€ ā€¢ Guest blog for Forbes ā€¢ Author of 5 books: Bricks Matter (2012), Shamanā€™s Journal (2014), Supply Chain Metrics That Matter (2014), Shamanā€™s Journal (2015), Shamanā€™s Journal (2016), Shamanā€™s Journal (2017) ā€¢ Partner at Altimeter Group (leader in open research) ā€¢ 7 years of Management Experience leading Analyst Teams at Gartner and AMR Research ā€¢ 8 years Experience in Marketing and Selling Supply Chain Software at Descartes Systems Group and Manugistics (now JDA) ā€¢ 15 Years Leading teams in Manufacturing and Distribution operations for Clorox, Kraft/General Foods, Nestle/Dreyers Grand Ice Cream and Procter & Gamble. Contact Information: ā€¢ Email: lora.cecere@supplychaininsights.com ā€¢ Blog: www.supplychainshaman.com (15,000 pageviews/month) ā€¢ Forbes: www.forbes.com/sites/loracecere ā€¢ Twitter: twitter.com/lcecere (9,100 followers) ā€¢ LinkedIn: www.linkedin.com/in/loracecere (262,000 followers) ā€¢ LinkedIn Influencer: www.linkedin.com/today/author/446631