Rapid Manufacturing

1. Dr Philip Reeves Rapid Manufacturing Eco-innovation in the context of recession TITLE Innov_ex09

2. Dr Philip Reeves Rapid Manufacturing Innovation in the outdoor industries in the context of recession and the environment ALTERNATIVE & TRUTHFUL TITLE Innov_ex09

3. Dr Philip Reeves Rapid Manufacturing Innovation & sustainability in the outdoor industries irrespective of recession ALTERNATIVE & TRUTHFUL TITLE Innov_ex09

9. ALM MATERIAL OPTIONS MATERIALS Waxes Polyamide (nylon) Organic materials Polymeric materials Metallic materials Ceramic materials ABS Glass filed Polyamide Composite loaded PA Thermosetting epoxies Ceramic (nano) loaded epoxies PMMA Polycarbonate Polyphenylsulfone Tool Steel Aluminium Titanium Inconel Cobalt Chrome Copper Stainless steel Mullite Alumina Zirconia Gold / platinum Silicon Carbide Hastelloy Aluminium loaded polyamide Beta-Tri calcium Phosphate Silica (sand) Plaster Graphite ULTEM

13. Enabling low volume complex part manufacture? CASE STUDIES

16. A holistic approach SOLUTION

17. TITANIUM ICE SCREWS SUSTAINABILITY 15,000 KWh per ton to extract 160 KWh per ton to CNC machine 8:1 – waste ratio Don’t machine from solid – sinter from powder!

20. (1) Images courtesy of Phonak www.phonak.com Design freedoms & personalized part manufacture? CASE STUDIES 1 2 3 4 5 6

21. OBSERVATION “ Most current successful RM applications and business models are people-centric and driven by societal wants and needs ”

24. PETZL TECHNICAL ICE AXE EXAMPLE

25. ECONOMICS & SUSTAINABILITY EXAMPLE PETZL TECHNICAL ICE AXE

26. ERGONOMICS & PERSONALISATION EXAMPLE PETZL TECHNICAL ICE AXE

27. BURTON SNOWBOARD BINDING EXAMPLE

28. BURTON SNOWBOARD BINDING EXAMPLE ERGONOMICS, PERSONALISATION & MARKET DIFFERENCIATION

29. PERSONAL PROTECTIVE EQUIPMENT (PPE) EXAMPLE

30. PERSONAL PROTECTIVE EQUIPMENT (PPE) EXAMPLE ERGONOMICS, PERSONALISATION & PERFORMANCE

31. PERSONAL PROTECTIVE EQUIPMENT (PPE) EXAMPLE

33. CUSTOM FOOTWARE EXAMPLE

34. CUSTOM FOOTWARE EXAMPLE ORTHOTICS & PERFORMANCE

35. CUSTOM ORTHESIS EXAMPLE

36. CUSTOM ORTHESIS EXAMPLE PERFORMANCE, COMFORT & INCLUSIVITY

38. Agenda OPPORTUNITIES + =

39. Agenda OPPORTUNITIES + =

40. Agenda OPPORTUNITIES + =