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5S AWARNESS TRAINING PROGRAM Mattcons Services Private Limited For More Details :- Call us - +91 – 22 – 41236302 E-mail – askus@mattcons.com Web – www.mattcons.com

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Observe the next 2 Slides Carefully

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Slide - 1

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Slide - 2

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Have you Found any Difference Between Slide - 1 & Slide -2 ? 5S can help your organization to reach slide -2 from Slide - 1

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What is 5S ? <ul><li>An easy definition is: Finding a place for everything and putting everything in its place . </li></ul><ul><li>5S is also the foundation for Continues Improvement (CI) and Lean implementation. </li></ul>

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What Does 5S Mean? <ul><li>English Japanese </li></ul><ul><li>Sort (Seiri) </li></ul><ul><li>Set In Order (Seiton) </li></ul><ul><li>Shine (Seiso) </li></ul><ul><li>Standardize (Seiketsu) </li></ul><ul><li>Sustain (Shitsuke) </li></ul>

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Steps of 5S <ul><li>1. Sort - Clear </li></ul><ul><li>2. Set In Order - Orderliness </li></ul><ul><li>3. Shine – Clean and make it dust free </li></ul><ul><li>4. Standardize – Define & Refine </li></ul><ul><li>5. Sustain – Adherence </li></ul>

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Benefits of 5S <ul><li>LEADS TO CLEAN & WELL ORGANIZED WORKPLACE </li></ul><ul><li> LEADS TO REDUCTION OF MACHINE BREAKDOWNS </li></ul><ul><li> LEADS TO BETTER SAFETY </li></ul><ul><li> LEADS TO HIGHER EFFICIENCY </li></ul><ul><li> LEADS TO BETTER QUALITY </li></ul>SAFETY EFFICIENCY QUALITY ELIMINATING BREAKDOWNS 5 S

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DO NOT continue to live with temporary arrangements <ul><li>Picture removed – Jugad </li></ul>

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5S STEP BY STEP IMPLEMENTATION

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NOTE : Before implementing SORT, please take photographs of the various locations and make a note of the date. The photographs “BEFORE” to be displayed at that location.

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UNIT : Location: DATE : COMMENT : 5S - ACTIVITIES

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What Does SORT Mean? <ul><li>SORT means </li></ul><ul><li>we remove all items </li></ul><ul><li>from the workplace </li></ul><ul><li>that are not needed </li></ul><ul><li>for current workplace . </li></ul>

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SORT <ul><li>Decide what you need. </li></ul><ul><li>Remove unnecessary clutter. </li></ul><ul><li>All tools, gauges, materials, classified and then stored. </li></ul><ul><li>Remove items which are broken, unusable or only occasionally used. </li></ul>

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PUTTING RED TAGS

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Example of SORT

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Game For Sort Only available 5S Premium Presentation. Get 5S premium Presentation from Mattcons at USD 19.99 only. For more details get in touch with us. E-mail – askus@mattcons.com Phone - +91 – 22 - 41236302

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What Does SET IN ORDER Mean ? <ul><li>SET IN ORDER means </li></ul><ul><li>we arrange items so </li></ul><ul><li>they are easy to use, </li></ul><ul><li>and labeling them so </li></ul><ul><li>they are easy to find </li></ul><ul><li>and put away. </li></ul>

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LITMUS TEST FOR 5S <ul><li>30 SECOND RULE </li></ul><ul><li>ONE MUST LOCATE THE ITEM WITH IN 30 SECOND IF 5S IS PROPERLY IMPLEMENTED </li></ul>Only available on 5S Premium Presentation from Mattcons.

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Game For Set Only available on 5S Premium Presentation. Get 5S premium Presentation from Mattcons at USD 19.99 only. For more details get in touch with us. E-mail – askus@mattcons.com Phone - +91 – 22 - 41236302

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Before - Set After - Set

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Know more Techniques on Set Process Only available on 5S Premium Presentation. Get 5S premium Presentation from Mattcons at USD 19.99 only. For more details get in touch with us. E-mail – askus@mattcons.com Phone - +91 – 22 - 41236302

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What Does SHINE Mean? <ul><li>SHINE means we sweep floors, </li></ul><ul><li>scrub machines, apply a fresh </li></ul><ul><li>coat of paint, and then we </li></ul><ul><li>KEEP it that way. </li></ul><ul><li>This way, everything </li></ul><ul><li>will be in top working </li></ul><ul><li>condition so that it </li></ul><ul><li>may be used when it is </li></ul><ul><li>needed. </li></ul>

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CLEAN/SHINE <ul><li>Create a spotless workplace </li></ul><ul><li>Identify and eliminate causes of dirt and grime – remove the need to clean </li></ul><ul><li>Sweep, dust, polish and paint </li></ul>

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<ul><li>5 Minutes Every day for cleaning </li></ul><ul><li>Devote 5 minutes everyday for clean your work area </li></ul><ul><li>Participation of everyone is required </li></ul><ul><li>Attack hard to clean places regularly </li></ul>

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What Does STANDARDIZATION Mean? <ul><li>STANDARDIZATION happens </li></ul><ul><li>when the first three S’s are </li></ul><ul><li>properly implemented and </li></ul><ul><li>maintained. </li></ul><ul><li>It means that racking, paint colors, labeling, operational layouts are designed in a standard fashion. </li></ul><ul><li>Everything will be in place so everyone will know exactly what they are responsible for; and exactly when, where, and, how to do it. </li></ul>

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STANDARDIZE

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What is Visual Control? <ul><li>Visual Control refers to the System of Exposing Deterioration or Displaying the Status, just by making it Visible. </li></ul><ul><li>The most effective way of controlling the workplace. Salient features: </li></ul><ul><ul><ul><li>No need to Ask, Think or Walk to get the status </li></ul></ul></ul><ul><ul><ul><li>Deviation should Attract the Eye at a glance </li></ul></ul></ul><ul><ul><ul><li>Should be Unambiguous / Universal </li></ul></ul></ul><ul><li>HER </li></ul><ul><li>HIS </li></ul>

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Visual Control Examples

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A visual factory makes it is easy to do right and difficult to do wrong... <ul><li>Shadow boards </li></ul><ul><li>ON </li></ul><ul><li>SPZ 1600 </li></ul>

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Visual Controls in daily life

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Visual Control in an Office FILES NOT IN ORDER

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A 5S Desk A 5S Stationary Shadow Box Record Room Records Storage

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Storage area for Chemicals Before After Before After

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Example of a well Organized Maintenance Spares Board for storage of V- Belts

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Example of Filing Documents

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Know more Techniques on Visual Control and Standardization process. Only available on 5S Premium Presentation. Get 5S premium Presentation from Mattcons at USD 19.99 only. For more details get in touch with us. E-mail – askus@mattcons.com Phone - +91 – 22 - 41236302

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What is Sustain ? <ul><li>SUSTAIN is different than other 4S. It isn’t a single separate activity. </li></ul><ul><li>We SUSTAIN when we have developed habits of always using the first 4 S’s together on a daily basis. </li></ul>

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How to Sustain ? <ul><li>Activities : </li></ul><ul><ul><ul><li>5S Committee </li></ul></ul></ul><ul><ul><ul><li>5S Training </li></ul></ul></ul><ul><ul><ul><li>5S Competition / evaluation </li></ul></ul></ul><ul><ul><ul><li>5S Posters , Literature etc. </li></ul></ul></ul>

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More about Mattcons <ul><li>We are the growing company having business in management Consulting, Technical Consulting, Industrial Training, Maintenance Products, project Management and Operation Outsourcing. </li></ul><ul><li>Currently we have offices in India, Egypt, Sudan and Vietnam </li></ul><ul><li>Learn More about us at </li></ul><ul><ul><ul><li>www.mattcons.com </li></ul></ul></ul><ul><ul><ul><li>www.tpmway.com </li></ul></ul></ul>

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