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[object Object],[object Object],[object Object],OBJECTIVES: After studying Chapter 73, the reader should be able to: Continued
[object Object],[object Object],[object Object],OBJECTIVES: After studying Chapter 73, the reader should be able to:
[object Object],KEY TERMS: Continued
[object Object],KEY TERMS:
ANTIFRICTION BEARINGS ,[object Object],Continued Figure 73–1  Rolling contact bearings include (left to right) ball, roller, needle, and tapered roller.
[object Object],Figure 73–2  Ball bearing point contact. Continued
[object Object],Continued
Figure 73–3  Radial load is the vehicle weight pressing on the wheels. The thrust load occurs as the chassis components exert a side force during cornering. Continued
[object Object],Figure 73–4 Roller bearing line contact. Continued A needle bearing is a type of roller bearing that uses smaller rollers called needle rollers. The clearance between the diameter of the ball or straight roller is manufactured into the bearing to provide the proper  radial clearance  and is  not adjustable.
[object Object],Figure 73–5  A tapered roller bearing will support a radial load and an axial load in only one direction. Continued Not only is the bearing itself tapered, but the rollers are also tapered.  By design, this bearing can withstand  radial loads  (up and down) as well as  axial loads  (thrust) in one direction.
[object Object],Continued
Figure 73–6  Many tapered roller bearings use a plastic cage to retain the rollers. Continued
[object Object],Continued
Figure 73–7  Non-drive-wheel hub with inner and outer tapered roller bearings. By angling the inner and outer in opposite directions, axial (thrust) loads are supported in both directions. Continued INNER WHEEL BEARING SPINDLE OUTER WHEEL BEARING
[object Object],Continued
[object Object],Continued
Figure 73–8 Sealed bearing and hub assemblies are used on the front and rear wheels of many vehicles. Continued
Figure 73–9  Sealed bearing and hub assemblies are serviced as a complete unit as shown. This assembly includes the wheel speed sensor. Continued
BEARING GREASES ,[object Object],Continued Grease Additives   Commonly used additives in grease include: ,[object Object],[object Object],[object Object],[object Object],Grease contains a dye to not only provide product identification but to give a consistent color.   A solid such as molybdenum disulfide (moly), or graphite acts as an antiseize additive.
[object Object],What Do Different Grease Colors Mean? ,[object Object],[object Object],[object Object],Always use the grease recommended for the service being performed.
[object Object],NLGI Classification  The  National Lubricating Grease Institute  ( NLGI ) uses the penetration test as a guide to assign the grease a number. Low numbers are very fluid and higher numbers are more firm or hard. See the chart below. See the chart on Page 871 of your textbook.   Continued
[object Object],Continued ,[object Object],[object Object],[object Object],GC  indicates the highest quality. Chassis grease, used to lubricate steering and suspension components, include the following: ,[object Object],[object Object],LB  indicates the highest quality. Most multipurpose greases are labeled with both wheel bearing and chassis grease classifications such as  GC - LB .
[object Object],Bearings should never be filled beyond one-third to one-half of their grease capacity by volume Smoking Can Kill You Some greases contain polymers such as Teflon ®  that turn to a deadly gas when burned. Always wash your hands thoroughly after handling grease that contains these ingredients before smoking. If some of the grease is on the cigarette paper and is burned, these polymers turn into nitrofluoric acid—a deadly toxin.
SEALS ,[object Object],Continued
[object Object],Figure 73–10 Typical lip seal with a garter spring. Figure 73–11  A garter spring helps hold the sharp lip edge of the seal tight against the shaft. (Courtesy of Dana Corporation) Sealing lip should be installed toward the fluid being contained.  Continued
[object Object],SYMPTOMS AND DIAGNOSIS OF DEFECTIVE BEARINGS Continued With the vehicle off the ground, rotate the wheel by hand, listening and feeling carefully for bearing roughness. Grasp the wheel at the top and bottom and wiggle it back and forth, checking for bearing looseness. NOTE:   Excessive looseness in the wheel bearings can cause a low brake pedal. If any of the above symptoms are present, carefully clean and inspect the bearings.
Continued Symptoms of defective wheel bearings include the following: ,[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],“ Bearing Overload” This dent or imprint is called  brinelling,  named after Johann A. Brinell, a Swedish engineer who developed a process of testing for surface hardness by pressing a hard ball with a standard force into a sample material to be tested. Once this imprint is made, the bearing will make noise whenever the roller or ball rolls over the indent.  Continued use causes wear to occur on all of the balls or rollers and eventual failure. While this may take months to fail, the cause of the bearing failure is often overloading of the vehicle. Avoid shock loads and overloading for safety and for longer vehicle life.
[object Object],Bearing Noise — Tire Noise Tip 1 — Drive the vehicle over a variety of road surfaces. If the noise changes with a change in road surface, then the noise is caused by a tire(s). If the noise remains the same, then the cause is a defective wheel bearing. Tip 2 — Try temporarily overinflating the tires. If the noise changes, then the tires are the cause. If the noise is the same, then defective wheel bearings are the cause.
[object Object],NON-DRIVE-WHEEL BEARING INSPECTION AND SERVICE Continued ,[object Object],[object Object],[object Object],[object Object],[object Object],NOTE:   The term  cotter , as in cotter key or cotter pin, is derived from the Old English verb meaning “to close or fasten.”
Figure 73–12  Removing the grease cap with grease cap pliers. Figure 73–13  After wiggling the brake rotor slightly, the washer and outer bearing can be easily lifted out of the wheel hub. Continued
[object Object],Figure 73–14 Some techs remove the inner wheel bearing and the grease seal at the same time by jerking the rotor off the spindle after reinstalling the spindle nut. While this is a quick-and-easy method, sometimes the bearing is damaged (deformed) from being jerked out of the hub using this procedure. Continued ,[object Object],[object Object]
[object Object],Continued NOTE:   Some vehicle manufacturers do  not  recommend that “stringy-type” wheel bearing grease be used. Centrifugal force can cause grease to be thrown outward from the bearing. Because of the stringy texture, it may not flow back into the bearing after it has been thrown outward. The final result is a lack of lubrication and eventual bearing failure. If there is no acetone, clean the solvent off the bearings with denatured alcohol to make certain that the thin solvent layer is completely washed off and dry. All solvent must be removed or allowed to dry from the bearing because the new grease will not stick to a layer of solvent .
[object Object],Continued ,[object Object],[object Object]
Figure 73–15  Wheel bearing inspection chart - Part 1 See the entire chart on Page 874 of your textbook.   Continued
Figure 73–15  Wheel bearing inspection chart - Part 2 See the entire chart on Page 874 of your textbook.   Continued
Figure 73–16 A wheel bearing race puller. Figure 73–17 Installing a bearing race with a driver. Continued
[object Object],Figure 73–18  When packing grease into a cleaned bearing force grease around each roller as shown. Continued Due to compatibility problems, it is not recommended that greases be mixed .
[object Object],[object Object],[object Object],[object Object],[object Object],Continued
[object Object],Figure 73–19 The wheel bearing adjustment procedure as specified for rear-wheel-drive vehicles. Continued
[object Object],[object Object],[object Object],Continued NOTE:   If the wheel bearing is properly adjusted, the wheel will still have about 0.001 to 0.005 in. (0.03 to 0.13 mm) end play. This looseness is necessary to allow the tapered roller bearing to expand when hot and not bind or cause the wheel to lock up.
[object Object],Figure 73–20 A properly secured wheel bearing adjust nut. Continued
[object Object],Wheel Bearing Looseness Test Looseness in a front wheel bearing can allow the rotor to move whenever the front wheel hits a bump, forcing the caliper piston in, causing the brake pedal to kick back and creates the feeling that the brakes were locking up.  Loose wheel bearings are easily diagnosed by removing the cover of the master cylinder reservoir and watching the brake fluid as the front wheels are turned left and right with the steering wheel. If the brake fluid moves while the front wheels are being turned, caliper piston(s) are moving in and out, caused by loose wheel bearing(s). If everything is okay, the brake fluid should not move.
CAUTION:   Clean grease off the disc brake rotors or drums after servicing the wheel bearings. Use a brake cleaner and a shop cloth. Even a slight amount of grease on the friction surfaces of the brakes can harm the friction lining and/or cause brake noise. NOTE:   Loose wheel bearings can also cause the brake pedal to sink due to movement of the rotor, causing the caliper piston to move. This sinking brake pedal is usually caused by a defective master cylinder. Before replacing a master cylinder, check the wheel bearings.
SEALED BEARING REPLACEMENT ,[object Object],Figure 73–21 A rear wheel sealed bearing hub assembly. Continued
Figure 73–22  Removing the drive axle shaft hub nut. This nut is usually very tight and the drift (tapered) punch wedged into the cooling fins of the brake rotor keeps the hub from revolving when the nut is loosened. ,[object Object],Special aftermarket tools are available to remove many of the bearings without removing the knuckle from the vehicle.  Check the factory service manual and tool manufacturers for exact procedures for the vehicle being service.  See Figure 73–23.  Continued
Figure 73–23  A special puller makes the job of removing the hub bearing from the knuckle easy without damaging any component. Continued
[object Object],Continued
REAR-DRIVE AXLE CLASSIFICATIONS ,[object Object],Continued ,[object Object],[object Object],[object Object],These classifications indicate whether the axle shafts or the axle housing supports the wheel. The category of a rear drive axle is determined by how the wheel and wheel bearing mount to the axle or housing.
[object Object],Continued The flanged end of the drive axle is attached to the hub by bolts or nuts. The inner axle end splines into the differential side gears. The wheel mounts onto the hub, and lug bolts or nuts retain it.  See Figure 73–24.
Figure 73–24  A typical full-floating rear axle assembly. The axle shafts “float” in the axle housing and drive the wheels without supporting their weight. Because the axle shafts do not retain the wheel, the axle shafts can usually be removed from the vehicle while it is standing on the wheels.  Most three-quarter-ton pickups, all heavy-duty truck tractors, and trailers use full- floating axles.  Continued
[object Object],Continued
[object Object],Continued
Figure 73–25  Rear axle shafts may be full-floating, three-quarter-floating, or semi-floating, depending on whether the shafts or the axle housing support the wheels. ,[object Object]
[object Object],REAR AXLE BEARING AND SEAL REPLACEMENT Continued NOTE:   If the axle flange has an access hole, then a retainer plate-type axle is used.
Figure 73–26  A retainer plate-type rear axle bearing. Access to the fasteners is through a hole in the axle flange. ,[object Object],Continued The hole(s) in the wheel flange permit a socket wrench access to the fasteners.  After fasteners have been removed, the axle shaft must be removed from the rear axle housing.
[object Object],Figure 73–27 A slide hammer-type axle puller can also be used. Continued
Figure 73–28  The ball bearings fell out onto the ground when this axle was pulled out of the axle housing. Diagnosing the cause of the noise and vibration was easy on this vehicle. It is often necessary to remove the axle to perform a visual inspection especially if trying to diagnose driveline noises.  Continued
[object Object],The Brake Drum Slide Hammer Trick - Part 1 NOTE:   Some replacement bearings are available that are designed to ride on a fresh, unworn section of the old axle. These bearings allow the use of the original axle, saving the cost of a replacement axle.
Figure 73–29  (a) To remove the axle from this vehicle equipped with a retainer-plate rear axle, the brake drum was placed back onto the axle studs backward so that the drum itself can be used as a slide hammer to pull the axle out of the axle housing. (b) A couple of pulls and the rear axle is pulled out of the axle housing. (a) (b) Slide Hammer Trick - Part 2
[object Object],The C-lock-type rear axle retaining method requires that the differential cover plate be removed.  Continued
Figure 73–30  To remove the C-lock (clip), the lock bolt has to be moved before the pinion shaft. ,[object Object],Figure 73–31  The axle must be pushed inward slightly to allow the C-lock to be removed. After the C-lock has been removed, the axle can be easily pulled out of the axle housing. Continued
Continued Continued NOTE:   When removing the differential cover, rear axle lubricant will flow from between the housing and the cover. Be sure to dispose of the old rear axle lubricant in the environmentally approved way, and refill with the proper type and viscosity (thickness) of rear-end lubricant. Check the vehicle specifications for the recommended grade.
[object Object],Figure 73–32  Using a hydraulic press to press an axle bearing from the axle. When pressing a new bearing back onto the axle, pressure should only be on the inner bearing race to prevent damaging the bearing. A bearing retaining collar should be chiseled or drilled into to expand the collar, allowing it to be removed.  Continued
Figure 73–33  Removing an axle seal using the axle shaft as the tool. ,[object Object],Always replace the rear axle seal whenever replacing a rear axle bearing.  Check the differential vent. A clogged vent can cause excess pressure to build up inside the differential and cause rear axle seals to leak.
BEARING FAILURE ANALYSIS ,[object Object],Continued Figure 73–34 This is a normally worn bearing. If it does not have too much play, it can be reused. (Courtesy SKF USA Inc.)
Figure 73–35  (a) When corrosion etches into the surface of a roller or race, the bearing should be discarded. (b) If light corrosion stains can be removed with an oil-soaked cloth, the bearing can be reused. (Courtesy SKF USA Inc.) Continued (a) (b)
Figure 73–36  (a) When just the end of a roller is scored, it is because of excessive preload. Discard the bearing. (b) This is a more advanced case of pitting. Under load, it will rapidly lead to spalling. (Courtesy SKF USA Inc.) Continued (a) (b)
Figure 73–37  (a) Always check for faint grooves in the race. This bearing should not be reused. (b) Grooves like this are often matched by grooves in the race (above). Discard the bearing. (Courtesy SKF USA Inc.) (a) (b) Continued
Figure 73–38  (a) Regular patterns of etching in the race are from corrosion. This bearing should be replaced. (b) Light pitting comes from contaminants being pressed into the race. Discard the bearing. (Courtesy SKF USA Inc.) Continued (a) (b)
Figure 73–39  (a) This bearing is worn unevenly. Notice the stripes. It should not be reused. (b) Any damage that causes low spots in the metal renders the bearing useless. (Courtesy SKF USA Inc.) Continued (a) (b)
Figure 73–40  (a) In this more advanced case of pitting, you can see how the race has been damaged. (b) Discoloration is a result of overheating. Even a lightly burned bearing should be replaced. (Courtesy SKF USA Inc.) Continued (a) (b)
Figure 73–41  (a) Pitting eventually leads to spalling, a condition where the metal falls away in large chunks. (b) In this spalled roller, the metal has actually begun to flake away from the surface. (Courtesy SKF USA Inc.) Continued Metal Fatigue   Long vehicle usage, even under normal driving conditions, causes metal to fatigue & crack. The metal between the cracks can break out into small chips, slabs, or scales of metal, called  spalling . (a) (b)
Figure 73–42 These dents resulted from the rollers “hammering” against the race, a condition called brinelling. (Courtesy SKF USA Inc.) ,[object Object]
[object Object],What’s That Sound?
[object Object],Continued
[object Object],( cont. )
SUMMARY ,[object Object],[object Object],[object Object],Continued
SUMMARY ,[object Object],[object Object],[object Object],Continued ( cont. )
SUMMARY ,[object Object],[object Object],( cont. )
end

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Chap73

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  • 9. Figure 73–3 Radial load is the vehicle weight pressing on the wheels. The thrust load occurs as the chassis components exert a side force during cornering. Continued
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  • 12.
  • 13. Figure 73–6 Many tapered roller bearings use a plastic cage to retain the rollers. Continued
  • 14.
  • 15. Figure 73–7 Non-drive-wheel hub with inner and outer tapered roller bearings. By angling the inner and outer in opposite directions, axial (thrust) loads are supported in both directions. Continued INNER WHEEL BEARING SPINDLE OUTER WHEEL BEARING
  • 16.
  • 17.
  • 18. Figure 73–8 Sealed bearing and hub assemblies are used on the front and rear wheels of many vehicles. Continued
  • 19. Figure 73–9 Sealed bearing and hub assemblies are serviced as a complete unit as shown. This assembly includes the wheel speed sensor. Continued
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  • 32. Figure 73–12 Removing the grease cap with grease cap pliers. Figure 73–13 After wiggling the brake rotor slightly, the washer and outer bearing can be easily lifted out of the wheel hub. Continued
  • 33.
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  • 35.
  • 36. Figure 73–15 Wheel bearing inspection chart - Part 1 See the entire chart on Page 874 of your textbook. Continued
  • 37. Figure 73–15 Wheel bearing inspection chart - Part 2 See the entire chart on Page 874 of your textbook. Continued
  • 38. Figure 73–16 A wheel bearing race puller. Figure 73–17 Installing a bearing race with a driver. Continued
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  • 44.
  • 45. CAUTION: Clean grease off the disc brake rotors or drums after servicing the wheel bearings. Use a brake cleaner and a shop cloth. Even a slight amount of grease on the friction surfaces of the brakes can harm the friction lining and/or cause brake noise. NOTE: Loose wheel bearings can also cause the brake pedal to sink due to movement of the rotor, causing the caliper piston to move. This sinking brake pedal is usually caused by a defective master cylinder. Before replacing a master cylinder, check the wheel bearings.
  • 46.
  • 47.
  • 48. Figure 73–23 A special puller makes the job of removing the hub bearing from the knuckle easy without damaging any component. Continued
  • 49.
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  • 51.
  • 52. Figure 73–24 A typical full-floating rear axle assembly. The axle shafts “float” in the axle housing and drive the wheels without supporting their weight. Because the axle shafts do not retain the wheel, the axle shafts can usually be removed from the vehicle while it is standing on the wheels. Most three-quarter-ton pickups, all heavy-duty truck tractors, and trailers use full- floating axles. Continued
  • 53.
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  • 58.
  • 59. Figure 73–28 The ball bearings fell out onto the ground when this axle was pulled out of the axle housing. Diagnosing the cause of the noise and vibration was easy on this vehicle. It is often necessary to remove the axle to perform a visual inspection especially if trying to diagnose driveline noises. Continued
  • 60.
  • 61. Figure 73–29 (a) To remove the axle from this vehicle equipped with a retainer-plate rear axle, the brake drum was placed back onto the axle studs backward so that the drum itself can be used as a slide hammer to pull the axle out of the axle housing. (b) A couple of pulls and the rear axle is pulled out of the axle housing. (a) (b) Slide Hammer Trick - Part 2
  • 62.
  • 63.
  • 64. Continued Continued NOTE: When removing the differential cover, rear axle lubricant will flow from between the housing and the cover. Be sure to dispose of the old rear axle lubricant in the environmentally approved way, and refill with the proper type and viscosity (thickness) of rear-end lubricant. Check the vehicle specifications for the recommended grade.
  • 65.
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  • 67.
  • 68. Figure 73–35 (a) When corrosion etches into the surface of a roller or race, the bearing should be discarded. (b) If light corrosion stains can be removed with an oil-soaked cloth, the bearing can be reused. (Courtesy SKF USA Inc.) Continued (a) (b)
  • 69. Figure 73–36 (a) When just the end of a roller is scored, it is because of excessive preload. Discard the bearing. (b) This is a more advanced case of pitting. Under load, it will rapidly lead to spalling. (Courtesy SKF USA Inc.) Continued (a) (b)
  • 70. Figure 73–37 (a) Always check for faint grooves in the race. This bearing should not be reused. (b) Grooves like this are often matched by grooves in the race (above). Discard the bearing. (Courtesy SKF USA Inc.) (a) (b) Continued
  • 71. Figure 73–38 (a) Regular patterns of etching in the race are from corrosion. This bearing should be replaced. (b) Light pitting comes from contaminants being pressed into the race. Discard the bearing. (Courtesy SKF USA Inc.) Continued (a) (b)
  • 72. Figure 73–39 (a) This bearing is worn unevenly. Notice the stripes. It should not be reused. (b) Any damage that causes low spots in the metal renders the bearing useless. (Courtesy SKF USA Inc.) Continued (a) (b)
  • 73. Figure 73–40 (a) In this more advanced case of pitting, you can see how the race has been damaged. (b) Discoloration is a result of overheating. Even a lightly burned bearing should be replaced. (Courtesy SKF USA Inc.) Continued (a) (b)
  • 74. Figure 73–41 (a) Pitting eventually leads to spalling, a condition where the metal falls away in large chunks. (b) In this spalled roller, the metal has actually begun to flake away from the surface. (Courtesy SKF USA Inc.) Continued Metal Fatigue Long vehicle usage, even under normal driving conditions, causes metal to fatigue & crack. The metal between the cracks can break out into small chips, slabs, or scales of metal, called spalling . (a) (b)
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  • 82. end