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ICE401: PROCESS INSTRUMENTATION
AND CONTROL
Class 43
Direct Digital and Supervisory Control
Dr. S. Meenatchisundaram
Email: meenasundar@gmail.com
Process Instrumentation and Control (ICE 401)
Dr. S.Meenatchisundaram, MIT, Manipal, Aug – Nov 2015
Direct Digital Control (DDC):
Process Instrumentation and Control (ICE 401)
Dr. S.Meenatchisundaram, MIT, Manipal, Aug – Nov 2015
• The DDC directly interfaces to the process for data acquisition
and control purpose.
• That is, it has necessary hardware for directly interfacing (opto-
isolator, signal conditioner, ADC, etc.) and reading data from
process.
• It should also have memory and arithmetic capability to execute
required P, P+I, P+I+D control strategy.
• At the same time, the interface to control vale should also be
part of DDC.
• Figure in the next slide shows the various functional blocks of a
DDC system.
Direct Digital Control (DDC):
Process Instrumentation and Control (ICE 401)
Dr. S.Meenatchisundaram, MIT, Manipal, Aug – Nov 2015
DDC Software:
Process Instrumentation and Control (ICE 401)
Dr. S.Meenatchisundaram, MIT, Manipal, Aug – Nov 2015
• The microprocessor performs the following tasks.
1. It reads the various process variables from different transmitters through
multiplexer and ADC.
2. It determines the error for each control loop and executes control strategy
for each loop.
3. It outputs the correction value to control vale through DAC.
• The main part, DDC software is program for control loops.
• There are two algorithms for programming a three more control.
• Position Algorithm
• Velocity Algorithm
Position Algorithm:
Process Instrumentation and Control (ICE 401)
Dr. S.Meenatchisundaram, MIT, Manipal, Aug – Nov 2015
Position Algorithm:
Process Instrumentation and Control (ICE 401)
Dr. S.Meenatchisundaram, MIT, Manipal, Aug – Nov 2015
Position Algorithm:
Process Instrumentation and Control (ICE 401)
Dr. S.Meenatchisundaram, MIT, Manipal, Aug – Nov 2015
Position Algorithm:
Process Instrumentation and Control (ICE 401)
Dr. S.Meenatchisundaram, MIT, Manipal, Aug – Nov 2015
Velocity Algorithm:
Process Instrumentation and Control (ICE 401)
Dr. S.Meenatchisundaram, MIT, Manipal, Aug – Nov 2015
Velocity Algorithm:
Process Instrumentation and Control (ICE 401)
Dr. S.Meenatchisundaram, MIT, Manipal, Aug – Nov 2015
Supervisory Control:
Process Instrumentation and Control (ICE 401)
Dr. S.Meenatchisundaram, MIT, Manipal, Aug – Nov 2015
References:
• Computer-Based Industrial Control, 2/e, By Krishna Kant, PHI.
Process Instrumentation and Control (ICE 401)
Dr. S.Meenatchisundaram, MIT, Manipal, Aug – Nov 2015

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Class 43 direct digital and supervisory control

  • 1. ICE401: PROCESS INSTRUMENTATION AND CONTROL Class 43 Direct Digital and Supervisory Control Dr. S. Meenatchisundaram Email: meenasundar@gmail.com Process Instrumentation and Control (ICE 401) Dr. S.Meenatchisundaram, MIT, Manipal, Aug – Nov 2015
  • 2. Direct Digital Control (DDC): Process Instrumentation and Control (ICE 401) Dr. S.Meenatchisundaram, MIT, Manipal, Aug – Nov 2015 • The DDC directly interfaces to the process for data acquisition and control purpose. • That is, it has necessary hardware for directly interfacing (opto- isolator, signal conditioner, ADC, etc.) and reading data from process. • It should also have memory and arithmetic capability to execute required P, P+I, P+I+D control strategy. • At the same time, the interface to control vale should also be part of DDC. • Figure in the next slide shows the various functional blocks of a DDC system.
  • 3. Direct Digital Control (DDC): Process Instrumentation and Control (ICE 401) Dr. S.Meenatchisundaram, MIT, Manipal, Aug – Nov 2015
  • 4. DDC Software: Process Instrumentation and Control (ICE 401) Dr. S.Meenatchisundaram, MIT, Manipal, Aug – Nov 2015 • The microprocessor performs the following tasks. 1. It reads the various process variables from different transmitters through multiplexer and ADC. 2. It determines the error for each control loop and executes control strategy for each loop. 3. It outputs the correction value to control vale through DAC. • The main part, DDC software is program for control loops. • There are two algorithms for programming a three more control. • Position Algorithm • Velocity Algorithm
  • 5. Position Algorithm: Process Instrumentation and Control (ICE 401) Dr. S.Meenatchisundaram, MIT, Manipal, Aug – Nov 2015
  • 6. Position Algorithm: Process Instrumentation and Control (ICE 401) Dr. S.Meenatchisundaram, MIT, Manipal, Aug – Nov 2015
  • 7. Position Algorithm: Process Instrumentation and Control (ICE 401) Dr. S.Meenatchisundaram, MIT, Manipal, Aug – Nov 2015
  • 8. Position Algorithm: Process Instrumentation and Control (ICE 401) Dr. S.Meenatchisundaram, MIT, Manipal, Aug – Nov 2015
  • 9. Velocity Algorithm: Process Instrumentation and Control (ICE 401) Dr. S.Meenatchisundaram, MIT, Manipal, Aug – Nov 2015
  • 10. Velocity Algorithm: Process Instrumentation and Control (ICE 401) Dr. S.Meenatchisundaram, MIT, Manipal, Aug – Nov 2015
  • 11. Supervisory Control: Process Instrumentation and Control (ICE 401) Dr. S.Meenatchisundaram, MIT, Manipal, Aug – Nov 2015
  • 12. References: • Computer-Based Industrial Control, 2/e, By Krishna Kant, PHI. Process Instrumentation and Control (ICE 401) Dr. S.Meenatchisundaram, MIT, Manipal, Aug – Nov 2015