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CERAMIC
Dental Materials
DEFINITIONS
• Ceramic –
• An inorganic compound w/ non metallic
  properties typically composed of metallic and
  non metallic elements

• Dental ceramic –
• An inorganic compound w/ non metallic
  properties typically composed of O2 and 1 or
  more metallic or semi metallic elements that is
  formulated to produce the whole part of a
  ceramic based dental prosthesis
4 categories of ceramics
1.   Silicate Ceramics
2.   Oxide Ceramics
3.   Nonoxide Ceramics
4.   Glass Ceramics
Silicate Ceramics
•   Amorphous glass phase with a porous structure
•   Main components:
•   SiO2
•   Small quantities of :
•   Al2O3
•   MgO
•   ZrO2

                  Dental porcelain
Oxide Ceramics
• Principally contains:
• Al2O3,MgO,ZrO2 with either no glass phase or
  small content.
Non oxide Ceramics
•   Impractical for dental use
•   Why?
•   High sintering temp
•   Unesthetic color
•   opacity
Glass Ceramics
• Are partially crystallized glass
• Produced by nucleation and growth of crystals
  in glass matrix phase
Dental ceramics
• May consist primarily of :
• Glasses , glass ceramics or highly crystalline
  structures
• Ceramics are more resistant to corrosion than
  plastic
• Remain stable for a long period of time
• Do not react with most liquids, gases
• Excellent – fair fracture toughness
• Zirconium dioxide
> Flexural strength similar to steel
Dental ceramics
•   Biocompatible
•   Long term color stabbility
•   Wear resistance
•   Ability to be formed into precise shapes
Phillips Dental Materials

CLASSIFICATION OF DENTAL
CERAMICS
Dental ceramics can be classified
               according to :
•   Use or Indication
-   Anterior
-   Posterior
-   Crowns
-   Veneers
-   Post and cores
-   FPDs
-   Stain ceramics
-   Glaze ceramics
•   Composition
-   Pure alumina
-   Pure zirconia
-   Silica glass
-   Leucite-based glass ceramic
-   Lithia based glass ceramic
•   Processing method
-   Sintering
-   Partial sintering
-   Glass infiltration
-   CAD CAM
-   Copy milling
•   Firing temperature
-   Low fusing
-   Medium fusing
-   High fusing
•   Microstructure
-   Glass
-   Crystalline
-   Crystal containing glass
•   Translucency
-   Opaque
-   Tranlucent
-   transparent
• Fracture Resistance

• Abrasiveness
Metal Ceramic Prosthesis
•   COMPOSITION OF DENTAL PORCELAINS
•   Most dental porcelains consist of
•   Kaolin
•   Silica
•   Feldspar
•   Glasses
Glass modifiers
• Manufacturers employ glass modifiers to
  produce dental porcelains with different firing
  temperatures
            Categories     Firing temperature
        High fusing        1300oC or above
        Medium fusing      1101 to 1300oC
        Low fusing         850 to 1100oC
        Ultra low fusing   < 850oC
Feldspathic Porcelains
• Feldspar- main ingredient of classical metal
  ceramic porcelain. ( crystalline and opaque)
• Chemically designated as K2O.Al2O3.6SiO2

• These ceramics are called porcelains because
  they contain a glass matrix and one or more
  crystal phases.
Other Additives
• B2O3 ( Boric Acid) – behaves like a glass modifier
• Alumina – not a true glass modifier but can alter
  softening temperature and viscosity
• Pigmenting oxides – natural shade of tooth
• Iron or nickel oxide – brown
• Copper oxide – green
• Titanium dioxide – yellowish brown
• Manganese oxide – lavander
• Cobalt oxide – blue
• Opacity– zirconium oxide, tin oxide
Esthetic potetial
Metal ceramic                     All Ceramic
• 70% of all fixed restorations   • Matches appearance of
• Not the best esthetic choice       adjacent natural tooth
• Dark line at facial margin      • More susceptible to
                                     fracture
                                  • Ceramic margin
Porcelain Condensation
• Supplied as a fine powder to be mixed with water
  or another vehicle and condensed into desired
  form
• Dense packing has 2 benefits:
1. Lower firing range
2. Less porosity
• Packing may be achieved through
1. Vibration
2. Spatulation
3. Brush technique
Drying
• The restoration is placed in an open furnace to
  be dried.
• Until 480 deg C is reached
• Drying stage – 5- 8 minutes
• Ensures the remaining water is removed
• Dries too quickly – spontaneous breakage
• If wet structure is placed onto firing in hot
  furnace – steam-crumble-explode
Sintering of porcelain
• The purpose of firing :
• To sinter the particles of powder together
  properly to form the prosthesis.
• Sintering – process of heating closely packed
  particles to a specified temp to densify and
  strengthen a structure
• After porcelain is preheated, firing cycle is
  initiated.
Overglazing and shading
• Natural glazed porcelain is much stronger than
  ground, rough, non glazed porcelain.
• Glaze – effective in reducing crack propagation
  within the outer surface.
• Stains and glazes
Cooling of metal-ceramic prosthesis
• Sudden changes in temperature – fracture
• Slow cooling followed by slow opening of
  furnace door
Benefits and drawbacks of metla
               ceramics
• Stronger and more durable than all ceramic
  crowns
• Permanent aesthetic quality
• Fracture resistance
• No abrasion wear
• No staining along metal and veneer interface
• Less tooth structure is removed to provide
  proper bulk for the crown.
Ceramics for Ceramic Metal
            Restorations
• 5 requirements:
1. Must simulate appearance of tooth
2. Fuse at low temp
3. Must have compatible thermal expansion
   with metals
4. Must withstand oral environment
5. Must not abrade opposing teeth
Ceramics for ceramic metal
             restorations
• Ceramics are composed of crystalline phases
  in an amorphous , glassy vitreous matrix.
• Glass
• They fuse at a lower temp , to prevent metal
  from distorting
ALL CERAMIC PROSTHESIS
•   Castable and machinable glass ceramics
•   Pressable glass ceramics
•   Slip cast All ceramic ceramics
•   Procera Allceram
•   CAD CAM ceramics
GENERAL APPLICATIONS OF
CERAMICS IN DENTISTRY
• Ceramics are the best materials to match
  esthetic complexity of human teeth
• Used for ceramic metal crown
• FPD
• All ceramic resto
• To fabricate denture teeth
Ceramic metal crowns
•   ADVANTAGE:
•   Better abrasion resistance
•   More durable
•   Better adhesion with resin cements

• DISADVANTAGES:
• Occlusal adjustment is more difficult
• Not for high stress areas
All Ceramic Crowns, inlays , veneers
• Ceramic veneer – layer of ceramic bonded to
  the facial surface of a prepared tooth to cover
  any defaults.
• Custom made , fabricated in lab.

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Ceramic

  • 2. DEFINITIONS • Ceramic – • An inorganic compound w/ non metallic properties typically composed of metallic and non metallic elements • Dental ceramic – • An inorganic compound w/ non metallic properties typically composed of O2 and 1 or more metallic or semi metallic elements that is formulated to produce the whole part of a ceramic based dental prosthesis
  • 3. 4 categories of ceramics 1. Silicate Ceramics 2. Oxide Ceramics 3. Nonoxide Ceramics 4. Glass Ceramics
  • 4. Silicate Ceramics • Amorphous glass phase with a porous structure • Main components: • SiO2 • Small quantities of : • Al2O3 • MgO • ZrO2 Dental porcelain
  • 5. Oxide Ceramics • Principally contains: • Al2O3,MgO,ZrO2 with either no glass phase or small content.
  • 6. Non oxide Ceramics • Impractical for dental use • Why? • High sintering temp • Unesthetic color • opacity
  • 7. Glass Ceramics • Are partially crystallized glass • Produced by nucleation and growth of crystals in glass matrix phase
  • 8. Dental ceramics • May consist primarily of : • Glasses , glass ceramics or highly crystalline structures • Ceramics are more resistant to corrosion than plastic • Remain stable for a long period of time • Do not react with most liquids, gases • Excellent – fair fracture toughness • Zirconium dioxide > Flexural strength similar to steel
  • 9. Dental ceramics • Biocompatible • Long term color stabbility • Wear resistance • Ability to be formed into precise shapes
  • 11. Dental ceramics can be classified according to : • Use or Indication - Anterior - Posterior - Crowns - Veneers - Post and cores - FPDs - Stain ceramics - Glaze ceramics
  • 12. Composition - Pure alumina - Pure zirconia - Silica glass - Leucite-based glass ceramic - Lithia based glass ceramic
  • 13. Processing method - Sintering - Partial sintering - Glass infiltration - CAD CAM - Copy milling
  • 14. Firing temperature - Low fusing - Medium fusing - High fusing
  • 15. Microstructure - Glass - Crystalline - Crystal containing glass
  • 16. Translucency - Opaque - Tranlucent - transparent
  • 18. Metal Ceramic Prosthesis • COMPOSITION OF DENTAL PORCELAINS • Most dental porcelains consist of • Kaolin • Silica • Feldspar • Glasses
  • 19.
  • 20. Glass modifiers • Manufacturers employ glass modifiers to produce dental porcelains with different firing temperatures Categories Firing temperature High fusing 1300oC or above Medium fusing 1101 to 1300oC Low fusing 850 to 1100oC Ultra low fusing < 850oC
  • 21. Feldspathic Porcelains • Feldspar- main ingredient of classical metal ceramic porcelain. ( crystalline and opaque) • Chemically designated as K2O.Al2O3.6SiO2 • These ceramics are called porcelains because they contain a glass matrix and one or more crystal phases.
  • 22. Other Additives • B2O3 ( Boric Acid) – behaves like a glass modifier • Alumina – not a true glass modifier but can alter softening temperature and viscosity • Pigmenting oxides – natural shade of tooth • Iron or nickel oxide – brown • Copper oxide – green • Titanium dioxide – yellowish brown • Manganese oxide – lavander • Cobalt oxide – blue • Opacity– zirconium oxide, tin oxide
  • 23. Esthetic potetial Metal ceramic All Ceramic • 70% of all fixed restorations • Matches appearance of • Not the best esthetic choice adjacent natural tooth • Dark line at facial margin • More susceptible to fracture • Ceramic margin
  • 24. Porcelain Condensation • Supplied as a fine powder to be mixed with water or another vehicle and condensed into desired form • Dense packing has 2 benefits: 1. Lower firing range 2. Less porosity • Packing may be achieved through 1. Vibration 2. Spatulation 3. Brush technique
  • 25. Drying • The restoration is placed in an open furnace to be dried. • Until 480 deg C is reached • Drying stage – 5- 8 minutes • Ensures the remaining water is removed • Dries too quickly – spontaneous breakage • If wet structure is placed onto firing in hot furnace – steam-crumble-explode
  • 26. Sintering of porcelain • The purpose of firing : • To sinter the particles of powder together properly to form the prosthesis. • Sintering – process of heating closely packed particles to a specified temp to densify and strengthen a structure • After porcelain is preheated, firing cycle is initiated.
  • 27. Overglazing and shading • Natural glazed porcelain is much stronger than ground, rough, non glazed porcelain. • Glaze – effective in reducing crack propagation within the outer surface. • Stains and glazes
  • 28. Cooling of metal-ceramic prosthesis • Sudden changes in temperature – fracture • Slow cooling followed by slow opening of furnace door
  • 29. Benefits and drawbacks of metla ceramics • Stronger and more durable than all ceramic crowns • Permanent aesthetic quality • Fracture resistance • No abrasion wear • No staining along metal and veneer interface • Less tooth structure is removed to provide proper bulk for the crown.
  • 30. Ceramics for Ceramic Metal Restorations • 5 requirements: 1. Must simulate appearance of tooth 2. Fuse at low temp 3. Must have compatible thermal expansion with metals 4. Must withstand oral environment 5. Must not abrade opposing teeth
  • 31. Ceramics for ceramic metal restorations • Ceramics are composed of crystalline phases in an amorphous , glassy vitreous matrix. • Glass • They fuse at a lower temp , to prevent metal from distorting
  • 33. Castable and machinable glass ceramics • Pressable glass ceramics • Slip cast All ceramic ceramics • Procera Allceram • CAD CAM ceramics
  • 35. • Ceramics are the best materials to match esthetic complexity of human teeth • Used for ceramic metal crown • FPD • All ceramic resto • To fabricate denture teeth
  • 36. Ceramic metal crowns • ADVANTAGE: • Better abrasion resistance • More durable • Better adhesion with resin cements • DISADVANTAGES: • Occlusal adjustment is more difficult • Not for high stress areas
  • 37. All Ceramic Crowns, inlays , veneers • Ceramic veneer – layer of ceramic bonded to the facial surface of a prepared tooth to cover any defaults. • Custom made , fabricated in lab.

Editor's Notes

  1. Or semi metallicSemi( aluminum, ca, zirco,titanium, Na, Tin, silicon)
  2. Ceramics can be classified onto 4 categories
  3. Silicone dioxideAluminum OxideMagnesium OxideZirconium Dioxide ( zirconia)
  4. BoridesCarbidesnitrides
  5. Dicor Glass ceramic
  6. Liquids, gases and ACIDSzrO2 – one of the strongest ceramics Steel gretaer fracture toughness than zirconia
  7. Am, co, cements have been used w/ good success but they are not IDEAL for large resto or FPDSo you need: maintain surface quality and esthetics over long periods of timeAlthough : costly machines / special training
  8. UseCompositionProcessingFiringMicrostructureTranslucencyFracture resistanceAbrasiveness
  9. Feldspar- mineral; contains potash- K2O, soda Na2O, alumina (al2O3) and silica, colorlessKaolin- white clay like materialQuartz- form of silica; acts as refractory skeleton providing strength and hardnessAlumina- gives strength and opacity also; alters softening point and increases the viscosity of porcelainGlass modifiers- lower fusion temp and increase flow of porcelain
  10. Firing- process of sintering and fusing the particles of the condensed massMed &amp; high – denture tthLow&amp;ultra- crown and bridge
  11. In the mineral state..Potassium aluminum silicate
  12. Pigment-simulate natural teethOpacity can be achieved by.. ZrO2.. Tin oxide
  13. MC - Not for max ant tth- Concern when ging recession occursC – fracture posterior
  14. MC or all ceramic are supplied asLess prorsity in fired porcelainPic- condensation of por slurry on metal framewirk for 4 unit FPD
  15. After porcelain has been applied and condensedDries too quikcly – faster evap rate than diffusion
  16. . specified temp – below melting pt of the main component
  17. Autoglazed or self glazedStains- more life like
  18. Because of this composition, it may be considered as glass
  19. Comp aided design and comp aided manufacturing
  20. Widely used