On the 20th Anniversary of the book "Learning to See" Mike Rother and Jeff Liker reflect on what they've learned about turning value stream maps into reality. In the community of Toyota Kata practitioners, VSM has evolved to fill a particular role (as described in this SlideShare) rather than being a thing unto itself. TK practitioners tend to use VSM *within* the context of a way of striving for goals - i.e., within TK's scientific way of working and thinking. (Note: You can download the PowerPoint slides via www.tinyurl.com/VSMslides)
2. If you’ve ever made a VS map,
this SlideShare is for you
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3. 2019 is the 20th Anniversary
of the Book Learning to See
In 1999, LTS kicked off worldwide
interest in Value Stream Mapping.
VSM has become the tool for
analyzing & designing work flows
at the door-to-door system level, and
LTS is a widely-used instruction manual.
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5. A Lot of VSM Information
Has Been About How to Do VS Mapping
A different issue is not how to do
better mapping, but rather ... what do
you do with a future-state map?
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How do you make what your map depicts real??
6. A significant area of learning for us has
been how to turn future-state VS maps
into reality, rather than wallpaper.
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7. A future-state map provides a
high-level picture of an imagined
material and information flow
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8. Then What?
New Ways
of Working
Once you’ve drawn a future-state map how do you effectively
handle the effort to move from current to future-state?
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9. We convert our imagined future into a
list of implementation actions. Ironically
these action-item lists are made at the
point of maximum uncertainty about
how the implementation will actually go.
Problem #1:
An action list is only a
prediction, and a poor
one at that
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10. A value stream design involves multiple
departments, processes and people.
It’s more complicated than modifying a single process.
Problem #2:
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12. Taleb,N.N.(2012).Antifragile:Thingsthatgainfromdisorder.
NewYork:RandomHouse.
What Do You Do?
Here’s Nassim Nicholas Taleb on Dealing with Uncertainty
Outperformance arises
from optionality rather
than intelligence.*
Translation: Instead of trying to know in advance what is
going to happen, position yourself in such a way that you
have options to test. The advantage of optionality is that
as the world grows increasingly difficult to predict, you
can thrive in spite of not knowing the future.
*
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14. Scientific Thinking is Like
Navigating with a Compass
Scientific thinking may be the best means we
have for navigating through complex, dynamic,
unpredictable territory toward challenging goals
such as a future-state value stream design
You’ve defined a direction, but
the path to your future state,
and even what your future
state ends up looking like, is
not entirely predictable.
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15. “We place the highest value on actual
implementation and taking action. There
are many things one doesn’t understand
and therefore we ask them why don’t
you just go ahead and take action: try
to do something? You realize how little
you know and you face your own failures
and redo it again and at the second trial
you realize another mistake or another
thing you didn’t like so you can redo it
once again. So by constant improvement
or, should I say, the improvement based
upon action, one can rise to the higher
level of practice and knowledge.”
-- Fujio Cho, former President, Toyota Motor Company
(as quoted in The Toyota Way)
In 2004 The Toyota Way
Described the Approach
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16. In 2009 Toyota Kata
Gave Us a Way to Practice It
The Improvement Kata and
Coaching Kata gave us practical
scientific-thinking practice
routines for navigating
the way to our
desired future.
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17. 1A future-state map is
sometimes even called
a “Challenge Map.”
It’s a Great Match
Source: Toyota Kata Practice Guide
VSM helps you define direction
Toyota Kata helps you builds skills to get there
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Conduct Experiments
to Get There
18. Value Stream Mapping provides a shared
picture of delivering customer value
Source: Toyota Kata Practice Guide 18
Challenge
19. Toyota Kata helps teams practice an
effective means for getting there
Source: Toyota Kata Practice Guide 19
Challenge
20. It’s just like what we found at Toyota
Everyone in an organization doesn’t do VSM,
but everyone benefits from practicing Toyota Kata
Setting direction with
VSM is the responsibility
of a few people
Practicing the Improvement
Kata and Coaching Kata
involves everyone 20
Challenge
21. We need both a sense of direction, and
team scientific-thinking skills for moving there
(A)
A direction,
through value
stream mapping
(B)
Working
scientifically with
the Improvement
Kata to get there
Lesson Learned
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22. 1999 2004 2009 2018
20 Years of Learning & Sharing - So Far
2015
First Annual
Kata Summit
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