Bitumen emulsion plant model UVB-1 is applied for production of small quantities of bitumen emulsion. Compact design of bitumen emulsion plant allows easy installation and space saving. The plant is operated in semi-automatic mode and controlled by Program Logic Controller. Bitumen emulsion plant is equipped with solvent pump; it allows to use low penetration grade bitumen to produce high quality emulsions.

1. New Road Construction Solutions by
GlobeCore (Germany)
Products for Road Construction Industry
www.globecore.com

2. About the Company
GlobeCore has been developing and manufacturing industrial
equipment since 1970. The main manufacturing facility is located in
Oldenburg, Germany. Today the company supplies its products to over
70 countries in Europe, Latin America, Asia and Africa.
The company has conducted systematic market research since the
beginning; combining that with hard work of highly qualified personnel
ensures consistently high product quality.
www.globecore.com

3. Priority Applications
АPrimary applications of GlobeCore technologies:
-Extending pavement lifetime
-Quick removal of tensions occurring under traffic load
-Job cost reduction
-Extending the time between pavement repairs
-Environmental protection.
www.globecore.com

4. What is bitumen emulsion
Emulsion (latin emulgeo - “to milk”) – is a coarse dispersed system,
consisting of immiscible fluids.
There are two types of emulsion: droplets of nonpolar fluid in polar
medium (oil-in-water), and vice versa (water-in-oil).
www.emulsion.globecore.com

5. Applications of Bitumen Emulsions
- Quick-setting bitumen emulsion:
- -surface treatment
- -tack coat
- Medium-setting bitumen emulsion:
- -patching
- -storable mix
- Slow-setting bitumen emulsion:
- -cold asphalt mix
- Slurry seal process
www.emulsion.globecore.com

6. Advantages of Bitumen Emulsions
- The use of bitumen emulsions has the following advantages:
- -full adhesion with the underlay due to positive charge of cationic emulsion and
negative charge of the underlay surface
- -emulsion is similar to water in terms of viscosity, it flows freely across the surface,
filling all pores and irregularities
- -bitumen emulsion can be applied to wet surface
- -emulsion production process allows variations of its performance as required for
each specific job
- -lower energy consumption due to the fact that emulsion does not require high
temperature to be maintained
- -application at 30 to 70 degrees Centigrade makes the process safe.
www.emulsion.globecore.com

7. 1 m³/hour Bitumen Emulsion Production Unit
UVB-1 Water-Bitumen Unit is designed for production of
anionic and cationic bitumen emulsions.
www.emulsion.globecore.com
Specification Value
Max production capacity (preparation time included),
m3/hour
1
Bitumen consumption, m3/hour (not less than) 0.97
Water consumption, m3/hour 0.6-0.7*
Flux consumption, dm3/hour 0-50*
Acid/alkali consumption, dm3/hour 1-20*
Emulsifier consumption, dm3/hour 1-20*
Adhesion additive consumption, dm3/hour 1-20*
Bitumen input pressure, MPa 0.2
Bitumen pressure at mixer inlet, MPa 1.4-1.6
Water phase pressure at mixer inlet, MPa 0.2
Input bitumen temperature, o
C 140-160
Water input temperature, o
C 40-60
Emulsion raise height at output, m 15
Nominal power, kW 17
Power supply voltage at 50Hz, V 380
Compressed air pressure, bar 4-6
Air consumption, dm3/minute 100
Dimensions (L/W/H), mm 2250/1750
/1840
Weight, kg 1050
*depending on the recipe
** the unit can mix various components into the emulsion
for stabilization, viscosity adjustment, improvement of
adhesion, as well as latex for better temperature stability
of the pavement

8. 2 m³/hour Bitumen Emulsion Production Unit
The unit operates by consecutive
mixing of components in
hydrodynamic mixers at certain
pressure and temperature. The
unique design of the hydrodynamic
mixer allows to blend component
streams instantly, making the unit
small and economical.
The final stage of making uniform water-bitumen emulsion occurs
in a colloid mill, ensuring the highest quality of the product. The
system features sensors and instruments for both manual and
semi-automatic operation.
www.emulsion.globecore.com
Max production capacity (preparation time included),
m3/hour
2
Bitumen consumption, m3/hour (not less than) 1.5
Water consumption, m3/hour 0.6-1.5*
Flux consumption, dm3/hour 0-50*
Acid consumption, dm3/hour 5-20*
Emulsifier consumption, dm3/hour 5-20*
Adhesion additive consumption, dm3/hour 1-20*
Bitumen input pressure, MPa 0.2
Bitumen pressure at mixer inlet, MPa 1.4-1.6
Water phase pressure at mixer inlet, MPa 0.2
Input bitumen temperature, o
C 140-160
Water input temperature, o
C 40-60
Emulsion raise height at output, m 15
Power, kW 17
Power supply voltage at 50Hz, V 380
Compressed air pressure, bar 4-6
Air consumption, dm3/minute 250
Dimensions (L/W/H), mm 2340/2080
/2080
Weight, kg 1260
*depending on the recipe

9. 8 m³/hour Bitumen Emulsion Production Unit
The 8 m³/hour UVB-1 unit can be built on an open frame,
as well as in a rolling door or anti-vandal container. The
reliability of the unit is ensured by the use of advanced
components from the leading European manufacturers:
Motovario gearbox, KTR couplings, Wilo pumps, Influx flow
meters, Zipson valves.
Wika pressure sensors make operation of the unit safe.
www.emulsion.globecore.com
Max production capacity, m3/hour 8
Bitumen consumption, m3/hour (not less than) 10.5
Water consumption, m3/hour 5-7
Flux consumption, dm3/hour 50-350
Acid consumption, dm3/hour 50-150
Emulsifier consumption, dm3/hour Up to 50
Bitumen input pressure, MPa 0.2
Bitumen pressure at mixer inlet, MPa 1.4
Water phase pressure at mixer inlet, MPa 0.2
Input bitumen temperature, o
C 140-160
Water input temperature, o
C 40-60
Emulsion raise height at output, m 10
Power, kW 38
Power supply voltage, V 380/220
Dimensions (L/W/H), mm 4850/2150/2
200
Weight, kg 3550
*depending on the recipe

10. Advantages of Bitumen Emulsion Equipment by
GlobeCore
- GlobeCore bitumen emulsion units offer the following:
- -Capability to produce high quality bitumen emulsion regardless of initial bitumen quality due
to introduction of plasticizers, adhesive additives and thinners
- -Production of all emulsion types: CRS, CMS and CSS-1,2, as well as anionic emulsions of
the corresponding types, including subtype h
- -Absence of cutters in the hydrodynamic mixer minimizes the cost of maintenance and
repairs of the equipment
- -Blend concentrate occurs directly in the unit
- -Safety of operation (the equipment is equipped with all safety interlocks)
- -Emulsion produced is fully compliant with ASTM D 2397-98 and D977-98 standards;
- -Small footprint;
- -Simple operation and maintenance.
-
www.emulsion.globecore.com

11. What is Modified Bitumen?
Modified bitumen is improved by adding certain substances (polymer, rubber crumbs,
sulfur, adhesion additives etc). Polymer-bitumen binder is polymer-modified bitumen.
Bitumen with natural resin is called bitumen-resin binder, and bitumen with rubber crumbs is
referred to as bitumen-rubber binder.
The main reason for adding polymer to the bitumen is to reduce the temperature sensitivity
of the binder, i.e. to increase its rigidity in summer and reduction thereof in winter, as well as
improving the binder’s elasticity, that is, the ability for recoverable deformation across the
operating temperature range.
Inspection of road pavement in various climatic zones indicates that using polymer-modified
binder improves the cracking resistance of roads, bridges, airport pavements by 1.5 – 3
times.
www.modified.globecore.com

12. Applications of Modified Bitumen
Modified bitumen is used for:
-production of sealants
-surface treatment and crack sealing layers
-production of high and medium density polymer asphalt-concrete
mix of various types and structure, cast mix, porous storable
polymer-asphalt mix, fine and superfine coating mix.
www.modified.globecore.com

13. 4 m³/hour Modified Bitumen Production Unit
UVB-2 unit is designed for bitumen modification by adding polymers,
adhesion additives and plasticizers. The unit allows for application of
various modification formulations, operating with various modifiers
(polymer, wax etc)
www.modified.globecore.com
Production capacity, m3/hour (not less
than)
4
Amount of polymer per 1 m3 of bitumen, kg 10-100
Mode of operation Cyclic/batc
h
Number of reactors 2
Power, kW
● Mill 45
● bitumen to mill supply pump 5.5
● bitumen input/output pump 11.0
● agitator drive 2x5.5
● heater power (total) 4x27
● heating supply pump 3
● control system 0.8
● plasticizer supply pump 3
● adhesion additive supply pump 0.25
● total 190
Power supply
● Voltage, B 380
● AC frequency, Hz 50
Dimensions without components removed
for transportation (L/W/H), mm
5200/3200/
2400
Weight, kg 5600

14. 20 m³/hour Modified Bitumen Production Unit
The unit is designed for continuous bitumen modification at the
rate of 20 m³/hour. The two-stream system reduces the load on
the colloid mills and increases their service life.
www.modified.globecore.com
Max production capacity, m3/hour 20
Amount of polymer per 1 m3 of bitumen 10-60
Amount of plasticizer per 1 m3 10-100
Adhesion additive per 1 m3 of bitumen,
liters (max)
10
Mode of operation Continuous
Power, kW
- mill 2x55=110
- bitumen pumps 2x18=36
- plasticizer supply pump 1.1
- adhesion additive supply pump 0.25
- screw transporter drive 3
- weight conveyor and screw
transporter drive
0.43
- screw mixer drive 5.5
- total 157
Power supply:
- voltage, V 380
- AC frequency, Hz 50
Dimensions without components
removed for transportation (L/W/H), mm
6050/2570/
3360
Weight, kg 5860

15. Advantages of GlobeCore UVB-2 Units
- UVB-2 units offer the following advantages:
- -these units operate with all known polymers, waxes and various additives
- -the UVB-2 can operate with any modifier form: powder, granules etc
- -practically any modification formulation can be implemented
- -extra plasticizer, industrial oil etc and adhesion additives can be added in the process
of modification or pumping
- -more polymer can be added in the pumping process
- -oil heating system reduces energy costs.
www.modified.globecore.com

16. Applications of GlobeCore Laboratory Equipment
- The laboratory-scale equipment by GlobeCore is designed for:
- -testing of the existing and development of new formulations for bitumen emulsions
and modified bitumen
- -production of bitumen emulsion and modified bitumen samples for further analysis
- -development of bitumen emulsion formulations to match local requirements
-
The primary users of laboratory equipment by GlobeCore are:
-laboratories
-research institutions
-bituminous material producers.
www.globecore.com

17. UVB-2-L Modified Bitumen Lab Unit
The modified bitumen lab unit is
designed for production of small
batches of modified bitumen (no
more than 10 liters per one
operation cycle). The design of the
unit allows addition of liquid
components in the process of
bitumen modification.
The unit can be used by petroleum
industry facilities to develop
modified bitumen production
processes
to determine the amounts of modifier required by using the modified
bitumen batch for laboratory analysis.
www.modified.globecore.com
Volume of main loading vessel, liters 24
Minimum bitumen load, liters 10
Maximum bitumen load, liters 12
Bitumen modification method Dispersion of
bitumen and
polymer (in
the mill)
Liquid pump capacity, liters/minute 30
Max bitumen modification
temperature, o
C
190
Minimum temperature of loaded
bitumen, o
C
160
Heating system of mixed liquid and
piping
Heat carrier
Heating power, kW 4.8
Unit control Manual
Component control Automatic
Max power consumption, kW 15
Dimensions (L/W/H), mm 1630/770/180
0
Net weight, kg 420

18. UVB-1-L Bitumen Emulsion Lab Unit
The UVB-1-L bitumen lab unit is designed for:
-production of small batches of bitumen emulsions
-development of water-bitumen emulsion
formulations depending on emuilsion components
and suggested application.
The unit can be supplied as an addition to the
UBV-1 bitumen emulsion unit, or as a stand-alone
device.
www.modified.globecore.com
Capacity, dm3
/hour 20
Bitumen to mixer supply pressure, MPa 1.6
Bitumen temperature , o
C 140-160
Water phase temperature, o
C 40-60
Max power consumption, kW 6
Power voltage, V 380/220
Dimensions, (L/W/H max), mm 1500/700/1350
Weight, kg 200

19. UVB-1-V Foam Bitumen Lab Unit
The UVB-1-V unit is
designed to develop
foam bitumen
formulation. This unit
can be used by facilities
producing asphalt mix,
as well as by various
construction and road
repair facilities.
The unit is designed for
indoor operation.
www.modified.globecore.com
Mixer capacity (bitumen), not less than, liters/hour 600
Water consumption, liters/hour (min/max) 6/30
Air consumption, liters/hour (min/max) 0/100
Bitumen pressure, MPa (max) 1.6
Water pressure, MPa (max) 0.6
Compressed air pressure (to mixer), MPa max 0.6
Compressed air pressure (to controls), MPa min/max 0.4/0.63
Bitumen temperature, o
C (min/max) 140/160
Water temperature, o
C (min/max) 20/60
Heating oil temperature, o
C (min/max) 120/180
Power, kW 10.4
Voltage, V 380/220
Bitumen tank volume, liters 15
Water tank volume, liters 15
Heating oil volume, liters 10-15
Dimensions (L/W/H), mm 1250/970/14
90
Weight, kg 400

20. Advantages of the GlobeCore Laboratory Units
- The use of GlobeCore laboratory units has the following advantages:
- -it allows to control the quality of samples without costly expenditure of materials
(bitumen, water, emulsifiers, polymers etc)
- -performance of material with various modifiers can be studied
- -the units can be operated in semi-automatic mode
- -the ability to quickly set up bitumen modification process by determining the
required amount of modification
- -the equipment allows to perform experiments on site
- -liquid components can be added in the process of sample preparation.
www.modified.globecore.com

21. SBE Bitumen Emulsion Storage Tank
SBE storage tank is
designed for storage of
bitumen emulsion
produced by the UVB-
1 unit.
The tank comes
without an agitator with
the option of circulation
pump installation.
The tank is equipped
with temperautre
sensors, level sensors
by Dinel, Wika, and
overflow sensors.
www.emulsion.globecore.com
Specifications SBE-15 SBE-30
Total volume, not less than, m3
16 33
Useful volume, not less than, m3
15 30
Power supply
- Voltage, V 380 380
- AC frequency, Hz 50 50
Dimensions, L/W/H, mm 2100/2100/64
00
2448/2400/117
00
Weight, kg max 3000 7000
Loaded weight, kg max 18000 37000

22. SBM Modified Bitumen Storage Tank
The SBM tank is
designed for storage of
modified bitumen
produced by the UVB-2
unit. The tank can be
supplied separately, or be
connected into existing
modified bitumen
production line.
The tank is equiped with a
mechanical agitator and
heating. This product is
comes equipped with level
sensors by Dinel, Wika, as
well as overflow sensors.
Specifications SBE-15 SBE-30
Total volume, not less than, m3
16 33
Useful volume, not less than, m3
15 30
Power supply
- Voltage, V 380 380
- AC frequency, Hz 50 50
Dimensions, L/W/H, mm 2100/210
0/6400
2448/240
0/11700
Weight, kg max 3000 7000
Loaded weight, kg max 18000 37000

23. Optional Services
- Beside development and manufacturing of bituminous
material production and storage equipment, GlobeCore also
offers the following accompanying services:
- -On-site commissioning assistance
- -Personnel training
- -Equipment repairs
- -Component and spare part supply.
www.emulsion.globecore.com

24. Contact Us
Globecore GmbH
Edewechter Landstraße 173, Oldenburg-Eversten, Deutschland, 26131
Tel: +4916 3411 08 09 (Deutsch, English)
+4944842023599 (Português, Castellano, French)
+49151 57 36 0287 (English, Arabic)
+49 4484 202 35 93 (English)
Email: info@globecore.de
Email: sales@globecore.de
www.globecore.com