Standardized Work
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Poor layout design is determined as a major problem
in small and medium industry. These particular problems thus
affect the productivity and the line efficiency as well. In
automotive industries, assembly line is the major area to be
taken into consideration for increasing productivity. The focus
of this paper is to identify the bottleneck workstations in the
current layout and eliminate those activities that are taking time
on that workstations. The time study is done by using camera.
The current layout is redesigned by computing takt time and
processing times in each workstations. The case study shows how
the takt time calculation is done and from this takt time the
processing time is decided for all workstations. The time
consuming activities are reduced and thus the processing times
at all workstations is made possibly equal. The time reduction
increases productivity in the form of increased number of units
of production in the same previous time.
Line efficiency is also found to be improved which is described
with the terms Overall Line Efficiency (OLE) and First Pass
Yield (First Time Through) units.
PRODUCTIVITY IMPROVEMENT OF AUTOMOTIVE ASSEMBLY LINE THROUGH LINE BALANCING
PRODUCTIVITY IMPROVEMENT OF AUTOMOTIVE ASSEMBLY LINE THROUGH LINE BALANCINGInternational Journal of Technical Research & Application
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Standardized Work
- 1. Production System Effiency STANDARDIZED WORK TRAINING
- 5. Cycle Time and Takt Time Takt time is a rate that represents, in seconds, the number of parts the customer expect us to deliver Cycle time is a rate, in seconds, at which the product must be produced in order to offset “waste” in the system and achieve the Takt Time needed to satisfy the customer
- 6. Work Content Sum of the basic tasks carried out at each workstation to obtain a complete and good product (amount of work for a part) It is measured by timing the cycle of each operator using a cycle time measurement form. The measurement must be based on 20 consecutive cycle times (everything included). Time necessary for self-inspection has to be included. For each operator, we will show the minimum time, wait time excluded , as well as the maximun and mean time.
- 11. Work Combination Chart