1. Energy‐Saving Audit Project
in Malaysia
JAPAN EXTERNAL TRADE
ORGANIZATION (JETRO)
Satoshi Kubota, Abubakar Rasol, Daisuke Arai,
Yuki Kyozuka
June,2011

2. Overview
1. Background
2. About Energy-Saving Audit Project
3. Process
4. Model Company
5. Request for MGTC
6. Ending

3. 1.Background
1.Needs
(1)Malaysia
~ National Green Technology Policy
(From July-2009~)
(2)Japan
~ International Cooperation
~ Technology Transfer

4. 1.Background
2.Potential
Energy efficiency saving potentials identified in MIEEIP
(Malaysia Energy Efficiency Improvement Program)
GLASS, 4.0%
CERAMIC, 6.0%
PULP&PAPERS,
RUBBER, 6.3% 31.4%
IRON&STEEL,
10.5%
CEMENT, 13.4%
FOOD, 14.5%
WOOD, 14.0%
Source: MIEEIP Final Completion Report, PTM,2007

5. 2.About Energy‐Saving Audit Project
1. Purpose
(1) Implement more high level energy-saving
to model company.
(2) Share energy-saving technology
in Malaysia.

6. Energy-Saving Heat
Technology e.g.
shielding
Monitor energy consumption
on the Web
Factory Energy
Management
System(FEMS)
Exhaust Gas turbine cogeneration system
steam Heat shield painting
Exhaust steam
heat exchanger
Purchased Fuel for in-house Lighting and
electricity power generation office equipment
Steam Warm water
Recovery
trap tank
Drain
recovery Cold water
Exhaust heat recovery System
Factory energy that can be saved Highly-efficient lighting
・Inverter fluorescent light
・Highly-efficient mercury lamp
・LED lighting
Energy recovery by
micro-hydro system Boiler and Air conditioning
Power
furnace and freezing
Commercial
electricity
supply
Frequency command
Inverter
Rotation speed：
70-100%
Inverter
Cooling control unit
water Inverter air
Temperature sensor Turbo freezer conditioning
Heat-retention by insulator Water recycling
Introduction and utilization of inverter

7. Report e.g.
Plant & Proposal Investment Field of Improvement Savings in CO2 Emission
Group US$/y Reduction t/y
1. Flow Meter Installation B Cost & Energy Management - -
2. Boiler blow down heat recovery (Case 1) B Energy saving 6.042 38,5
3. Economizer Installation C Energy saving 52.777 335,1
4. Steam Main Line Layout C Steam system reliability & Maintenance - -
5. Proper Trapping of the Steam Main Line C Steam system reliability & Maintenance - -
6. Support of Steam Main Line C Steam system reliability & Maintenance - -
7. Air venting of the Steam Main Line C Steam system reliability & Maintenance - -
8. Steam leaks in the Steam Main Line B Energy saving 114.473 730,4
9. Clean Hot Water Generation B Product Quality & Maintenance - -
10. Steam Separators B Product Quality - -
11. Proper Trapping of Scalders B Energy saving & Reliability 19.533 124,6
12. Proper Trapping of Horno Fessmann B Productivity & Reliability - -
13. Stall at Air condition Heat exchanger A Productivity & Reliability - -
14. Long-lasting energy efficient steam traps B Energy saving, Maintenance - -
Total 192,.825 1.228,6

8. 2.About Energy‐Saving Audit Project
CHILE CHINA MEXICO MEXICO
Period 2009 2010 2008-2009 2011
Field Food Water Treatment Steel Chemical
Number of companies 3 2 3 3
Total CO2-Savings
15.1 46.6 38.5 6.7
(1,000 Ton / Year)
Total Cost-Savings
2.5 20.4 53.7 1.1
(Million MR / Year)
Source: Each Project Report,
J-file(http://www.jetro.go.jp/world/),
Applied 5-May-2011 currency rate

9. 2.About Energy‐Saving Audit Project
Japanese
Cooperation Technology and Support of
from Malaysian know-how JETRO and
Company MGTC
Development of Green
Technology in Malaysia

10. 3.Process
1. Select model companies
2. Decide specialist
3. Field survey
4. Proposal
5. Feedback seminar

11. 4.Model Company
1. Merits
(1) Grasp the hidden energy-savings potential
in the plant
(2) Share the solutions using advanced technology
and technique
(3) Complement energy-savings by no cost proposal
Moreover…the audit fee is free!

12. 4.Model Company
2. Conditions
(1) Target field : Processed food, beverage
(2) Number of companies : 2~3
(1 plant per 1 company)
(3) Scale : Having a large scale and energy
consuming factory
(4) Other: completely cooperative for an audit
and a feedback seminar

13. 5.Request for MGTC
1. Suggest a recommendation of 2-3 model
company.
2.Cooperating in feedback seminars.
3. Linking the Energy-Saving Audit project to
GTFS.(Green Technology Financing Scheme)

14. 6.Ending
Thank you for listening our presentation.
I’m available for any questions you may
have.