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QUALITY
QUALTIY
 Quality

is the degree of excellence a
thing possesses
 Quality is a customer perception of the
value received for the price paid for the
attributes of a product or service
 Conformance
to customer specified
requirements
 Fitness for use
DEFINITION OF QUALITY


1.
2.
3.
4.

5.

Quality can be defined through five principal
approaches:
Transcendent quality – a condition of excellence
Product-based quality – based on a product attribute
User-based quality – fitness for use
Manufacturing based quality – conformance to
requirements
Value-based quality – the degree of excellence at an
acceptable price
WHAT IS A QUALITY PRODUCT?



A quality product
meets the stated as well as the implied requirements
of the customer / application



Maintains consistency in the product characteristics
over long periods of time.



Continually evolves leading to enhanced performance.



Has a greater perceived value and therefore
commands market/brand loyalty.
REASONS FOR POOR QUALITY:


Lack of top management commitment.



Lack of long term vision.



Lack of team spirit.



Poor quality of man power.



Lack of systems and procedures.



Poor work methods.



Lack of clarity about customer requirements.


Incorrect raw material and too frequent changes of raw
material.



Inadequate process control.



Lack of transparency regarding raw material / process.



Lack of modernisation.



Poor upkeep of machines and the departments.



Incorrect choice of machines and accessories.



Frequent run-ins and run-outs.



Poor infrastructure.
QUALITY MANAGEMENT
It’s

a scientific and systematic
approach to realize desired quality
levels in a product on a consistent
basis at a minimum cost.
STAGES IN MANAGING THE QUALITY
Planning – getting the customer
requirements, selection of raw material,
process optimization for achieving the
targets.

 Quality

control – monitoring the processes
to reduce the variability & achieve
consistency.

 Quality

improvement
–
continuous
improvement by fine tuning of the processes
and advanced quality assessment techniques.

 Quality
QUALITY ASSURANCE
Attempts

to

improve

and

stabilize the production, to avoid
/minimize issues that led to the
defects in the first place – right
first time
QUALITY CONTROL
Quality

control is the process of
maintaining given standards in the
product, from the design phase to
the consumer’s use of the product for
a given life with given conditions.
 This

process consists of five phases:
1. Establishing merchandising quality standards
for the finished product as regards esthetics
(emotional appeal), durability, and utility.
2. Establishing

specs for the raw material
necessary to attain the esthetics, durability
and utility spec in (1).

3. Prescribing

specs for processes (machines,
manpower, utilities, equipments, tools) to
yield (1) with (2) during processing, packaging
and shipping.
4. Prescribing quality control inspection
procedures necessary to maintain the
specs in (2).
5. Prescribing quality inspection procedures
to maintain the specs in (3)
SPECIFICATION SHEET
 Specification

sheets provide important
details to ensure the correct execution
of garment patterns into finished
garments.

 They

help to produce accurate samples,
which improves turnaround time and
simplifies communication during all
stages of manufacturing and quality
control.
 Specification

sheets include detailed
technical diagrams, construction notes,
finished garment measurements, fabric
yields and material and trim details.

 They

can be tailored in terms of the
format and information provided to
suit the company’s needs.
 Specification

sheets help to improve
the communication between design and
production teams, clarify product
requirements for the workers and help
to prevent costly errors.

 They

are essential to improve both
quality and productivity.
Quality Analysis in Apparel industry
Quality Analysis in Apparel industry

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Quality Analysis in Apparel industry

  • 2. QUALTIY  Quality is the degree of excellence a thing possesses  Quality is a customer perception of the value received for the price paid for the attributes of a product or service  Conformance to customer specified requirements  Fitness for use
  • 3. DEFINITION OF QUALITY  1. 2. 3. 4. 5. Quality can be defined through five principal approaches: Transcendent quality – a condition of excellence Product-based quality – based on a product attribute User-based quality – fitness for use Manufacturing based quality – conformance to requirements Value-based quality – the degree of excellence at an acceptable price
  • 4. WHAT IS A QUALITY PRODUCT?   A quality product meets the stated as well as the implied requirements of the customer / application  Maintains consistency in the product characteristics over long periods of time.  Continually evolves leading to enhanced performance.  Has a greater perceived value and therefore commands market/brand loyalty.
  • 5. REASONS FOR POOR QUALITY:  Lack of top management commitment.  Lack of long term vision.  Lack of team spirit.  Poor quality of man power.  Lack of systems and procedures.  Poor work methods.  Lack of clarity about customer requirements.
  • 6.  Incorrect raw material and too frequent changes of raw material.  Inadequate process control.  Lack of transparency regarding raw material / process.  Lack of modernisation.  Poor upkeep of machines and the departments.  Incorrect choice of machines and accessories.  Frequent run-ins and run-outs.  Poor infrastructure.
  • 7. QUALITY MANAGEMENT It’s a scientific and systematic approach to realize desired quality levels in a product on a consistent basis at a minimum cost.
  • 8. STAGES IN MANAGING THE QUALITY Planning – getting the customer requirements, selection of raw material, process optimization for achieving the targets.  Quality control – monitoring the processes to reduce the variability & achieve consistency.  Quality improvement – continuous improvement by fine tuning of the processes and advanced quality assessment techniques.  Quality
  • 9. QUALITY ASSURANCE Attempts to improve and stabilize the production, to avoid /minimize issues that led to the defects in the first place – right first time
  • 10. QUALITY CONTROL Quality control is the process of maintaining given standards in the product, from the design phase to the consumer’s use of the product for a given life with given conditions.
  • 11.
  • 12.
  • 13.
  • 14.
  • 15.  This process consists of five phases: 1. Establishing merchandising quality standards for the finished product as regards esthetics (emotional appeal), durability, and utility. 2. Establishing specs for the raw material necessary to attain the esthetics, durability and utility spec in (1). 3. Prescribing specs for processes (machines, manpower, utilities, equipments, tools) to yield (1) with (2) during processing, packaging and shipping.
  • 16. 4. Prescribing quality control inspection procedures necessary to maintain the specs in (2). 5. Prescribing quality inspection procedures to maintain the specs in (3)
  • 17. SPECIFICATION SHEET  Specification sheets provide important details to ensure the correct execution of garment patterns into finished garments.  They help to produce accurate samples, which improves turnaround time and simplifies communication during all stages of manufacturing and quality control.
  • 18.  Specification sheets include detailed technical diagrams, construction notes, finished garment measurements, fabric yields and material and trim details.  They can be tailored in terms of the format and information provided to suit the company’s needs.
  • 19.  Specification sheets help to improve the communication between design and production teams, clarify product requirements for the workers and help to prevent costly errors.  They are essential to improve both quality and productivity.