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[object Object],Prof. R.B.CHAVAN FORMER PROFESSOR, IIT DELHI CONSULTANT MGIRI, WARDHA E-MAIL rbchavan@hotmail.com
STEPS INVOLVED IN KHADI MANUFACTURE   STEP 1 COTTON WITH SEEDS REMOVAL OF SEEDS (GINNING) CONVERTING THE GINNED COTTON IN THE FORM OF COMPRESSED BALES (170 KG.) TRANSPORTING THE BALES TO TEXTILE MILLS. ACTIVITIES CARRIED OUT BY NON-KHADI INSTITUTION AT GINNING UNITS COTTON WITHOUT SEEDS ALL OPERATIONS MECHANICAL
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],STEP 2 PRE-SPINNING OPERATIONS OPERATIONS CARRIED OUT AT CENTRAL SLIVER PLANTS OF KVIC
CENTRAL SLIVER PLANTS OF KVIC ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],EQUIPMENTS AND OPERATIONS LIKE IN TEXTILE MILL ALL OPERATION MECHANICAL
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
STEP 4 WEAVING  Manual Weaving (Handloom weaving) Mechanical weaving (Powerloom weaving)
STEP 5 CHEMICAL PROCESSING   Desizing, scouring, bleaching Mercerization (Only in case of cotton) Dyeing Printing Finishing Checking for faults Packing  Transport to dealers Transport to retail shops Selling to consumers IN CASE OF KHADI  MARKETING THROUGH  KHADI BHANDARS OF  KHADI INSIUTIONS AND  KVIC
Conversion of finished fabric  into garments OR Conversion into useful  items like bedsheet, table  cloth,curtain etc.  Packing  Transport to dealers Transport to retail shops Selling to consumers IN CASE OF KHADI  MARKETING THROUGH  KHADI BHANDARS OF  KHADI INSIUTIONS AND  KVIC STEP 6
WORKING OF KHADI INSTIUTIONS PURCHASE GINNED COTTON IN THE BALE FORM CENTRAL SLIVER PLANTS CONVERSION OF COTTON INTO SLIVER (COARSE YARN) ROVING (FINE YARN) KHADI INSTIUTION ROVING FROM CSP DISTRIBUTION OF ROVING TO SPINNER MANUAL SPINNING SPINNING ONNMC CHARKHA IN SHED OR SPINNING FROM INDIVIDUAL HOMES  YARN IN HANK FORM TO KHADI INSTITUTIONS
WORKING OF KHADI INSTIUTIONS KHADI INSTITUION DISTRIBUTION OF YARN TO WEAVERS WEAVING ON HANDLOOM IN SHED  OR INDIVIDUAL HOMES  GREY FABRIC TO KHADI INSTITUTION  CHEMICAL PROCESSING AT KHADI ISNTIUTIONS  OR COMMERCIAL PROCESSORS CHEMICALLY PROCESSED FABRIC AT KHADI INSTIUTIONS MARKETING THROUGH KHADI BAHANDARS OF KHADI ISNTITUIONS AND KVIC
MAJOR PROBLEMS FACED BY KHADI INSTIUTIONS IN MANUAL SPINNING  MANUAL SPINNING  Manual spinning is laborious  Low production  The operation can be performed from house to house, however, the wages are very poor (Rs.30-40 per day) Other avenues are available providing higher wages for less labour Attraction towards manual spinning is reducing therefore there is decrease in employment generation in manual spinning activity
[object Object],[object Object],[object Object],[object Object],ALTERNATE OPTIONS TO MANUAL SPINNING
AMONG THE ABOVE TWO ISSUES, THE ISSUE OF AVAILABILITY OF ELECTRICITY IN RURAL INDIA CAN BE SOLVED BY USING ALTERNATE SOURCE OF ENERGY WHICH CAN BE CONVERTED INTO ELECTRICAL ENERGY.  NO OTHER SOURCE COULD BE BETTER THAN SOLAR ENERGY FOR THIS PURPOSE.  FORTUNATELY, THIS SOURCE OF ENERGY IS ABUNDANTLY AVAILABLE BOTH IN RURAL AS WELL AS URBAN INDIA EXCEPT FEW HILLY REGIONS.  THE KHADI GROUP AT MGIRI WARDHA WITH PAINSTAKING EFFORTS HAS DEVELOPED A CHARKHA WHICH CAN BE OPERATED BY USING SOLAR ENERGY. THIS CHARKHA IS KNOWN AS MGIRI SOLAR CHARKHA.
MGIRI SOLAR CHARKHA In this system the conventionally available NMC solar charkha of 2, 6, 8 and 10 spindles can be used.  What is required is a attachment of solar system by means of which the charkha can be operated by means of solar energy.  The diagrammatic and pictorial depiction of the system is shown below
SOLAR SYSTEM  SCHEMATIC VIEW
SOLAR SYSTEM PICTORIAL SCHEME SOLAR PANEL SOLAR CHARGE CONTROLLER  BATTERY CHARKHA MOTOR
MGIRI SOLAR CHARKHA
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
FEATURES OF MGIRI SOLAR CHARKHA   ,[object Object],[object Object],[object Object],[object Object]
ADVANTAGES OF MGIRI SOLAR CHARKHA ,[object Object],[object Object],[object Object],[object Object],[object Object]
EVEN PHYSICALLY HANDICAPPED PERSONS CAN TAKE TO SPINNING ACTIVITY.  FORTUNATELY THE SOLAR ENERGY IS  ABUNDANTLY AVAILABLE IN OUR COUNTRY,  THE DEPENDENCE ON ELECTRICITY WILL BE TOTALLY ELIMINATED. ONE CAN ALSO EXTEND THE TECHNOLOGY OF PROVIDING SOLAR LIGHTS AND FANS IN RURAL AREAS.
JUSTIFICATION FOR THE ADOPTION OF MGIRI SOLAR CARHKHA BY KVIC   ,[object Object],[object Object],[object Object]
[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object]
[object Object],[object Object],[object Object]
TECHNOLOGY DEMONSTRATION Khadi Mela Magan Sangrahalaya, Wardha 10-16 Jan.09 5. Gramodyog Mela National Inst. of Rural  Development, Hyderabad 2-5 Jan.09 4. Karigar Mela Gramshilp, Adilabad 17.11.08 3. Khadi Fest KVIC, Mumbai 2.10.08 2.  Visit of Hon. Chairperson MGIRI, Wardha 28.8.08 1.  Event Venue Date S.No.
 
 
 
 
 
 
ACCEPTABILITY OF THIS TECHNOLOGY WHICH WILL HAVE FAR REACHING IMPLICATIONS I LEAVE TO THE  WISDOM OF THE AUDIENCE,  THE KVIC AUTHORITY AND KHADI SECTOR FOR WHOM THE TECHNOLOGY HAS BEEN DEVELOPED

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MGIRI Solar Charkha: A Revolutionary Technology for Khadi Production

  • 1.
  • 2. STEPS INVOLVED IN KHADI MANUFACTURE STEP 1 COTTON WITH SEEDS REMOVAL OF SEEDS (GINNING) CONVERTING THE GINNED COTTON IN THE FORM OF COMPRESSED BALES (170 KG.) TRANSPORTING THE BALES TO TEXTILE MILLS. ACTIVITIES CARRIED OUT BY NON-KHADI INSTITUTION AT GINNING UNITS COTTON WITHOUT SEEDS ALL OPERATIONS MECHANICAL
  • 3.
  • 4.
  • 5.
  • 6. STEP 4 WEAVING Manual Weaving (Handloom weaving) Mechanical weaving (Powerloom weaving)
  • 7. STEP 5 CHEMICAL PROCESSING Desizing, scouring, bleaching Mercerization (Only in case of cotton) Dyeing Printing Finishing Checking for faults Packing Transport to dealers Transport to retail shops Selling to consumers IN CASE OF KHADI MARKETING THROUGH KHADI BHANDARS OF KHADI INSIUTIONS AND KVIC
  • 8. Conversion of finished fabric into garments OR Conversion into useful items like bedsheet, table cloth,curtain etc. Packing Transport to dealers Transport to retail shops Selling to consumers IN CASE OF KHADI MARKETING THROUGH KHADI BHANDARS OF KHADI INSIUTIONS AND KVIC STEP 6
  • 9. WORKING OF KHADI INSTIUTIONS PURCHASE GINNED COTTON IN THE BALE FORM CENTRAL SLIVER PLANTS CONVERSION OF COTTON INTO SLIVER (COARSE YARN) ROVING (FINE YARN) KHADI INSTIUTION ROVING FROM CSP DISTRIBUTION OF ROVING TO SPINNER MANUAL SPINNING SPINNING ONNMC CHARKHA IN SHED OR SPINNING FROM INDIVIDUAL HOMES YARN IN HANK FORM TO KHADI INSTITUTIONS
  • 10. WORKING OF KHADI INSTIUTIONS KHADI INSTITUION DISTRIBUTION OF YARN TO WEAVERS WEAVING ON HANDLOOM IN SHED OR INDIVIDUAL HOMES GREY FABRIC TO KHADI INSTITUTION CHEMICAL PROCESSING AT KHADI ISNTIUTIONS OR COMMERCIAL PROCESSORS CHEMICALLY PROCESSED FABRIC AT KHADI INSTIUTIONS MARKETING THROUGH KHADI BAHANDARS OF KHADI ISNTITUIONS AND KVIC
  • 11. MAJOR PROBLEMS FACED BY KHADI INSTIUTIONS IN MANUAL SPINNING MANUAL SPINNING Manual spinning is laborious Low production The operation can be performed from house to house, however, the wages are very poor (Rs.30-40 per day) Other avenues are available providing higher wages for less labour Attraction towards manual spinning is reducing therefore there is decrease in employment generation in manual spinning activity
  • 12.
  • 13. AMONG THE ABOVE TWO ISSUES, THE ISSUE OF AVAILABILITY OF ELECTRICITY IN RURAL INDIA CAN BE SOLVED BY USING ALTERNATE SOURCE OF ENERGY WHICH CAN BE CONVERTED INTO ELECTRICAL ENERGY. NO OTHER SOURCE COULD BE BETTER THAN SOLAR ENERGY FOR THIS PURPOSE. FORTUNATELY, THIS SOURCE OF ENERGY IS ABUNDANTLY AVAILABLE BOTH IN RURAL AS WELL AS URBAN INDIA EXCEPT FEW HILLY REGIONS. THE KHADI GROUP AT MGIRI WARDHA WITH PAINSTAKING EFFORTS HAS DEVELOPED A CHARKHA WHICH CAN BE OPERATED BY USING SOLAR ENERGY. THIS CHARKHA IS KNOWN AS MGIRI SOLAR CHARKHA.
  • 14. MGIRI SOLAR CHARKHA In this system the conventionally available NMC solar charkha of 2, 6, 8 and 10 spindles can be used. What is required is a attachment of solar system by means of which the charkha can be operated by means of solar energy. The diagrammatic and pictorial depiction of the system is shown below
  • 15. SOLAR SYSTEM SCHEMATIC VIEW
  • 16. SOLAR SYSTEM PICTORIAL SCHEME SOLAR PANEL SOLAR CHARGE CONTROLLER BATTERY CHARKHA MOTOR
  • 18.
  • 19.
  • 20.
  • 21. EVEN PHYSICALLY HANDICAPPED PERSONS CAN TAKE TO SPINNING ACTIVITY. FORTUNATELY THE SOLAR ENERGY IS ABUNDANTLY AVAILABLE IN OUR COUNTRY, THE DEPENDENCE ON ELECTRICITY WILL BE TOTALLY ELIMINATED. ONE CAN ALSO EXTEND THE TECHNOLOGY OF PROVIDING SOLAR LIGHTS AND FANS IN RURAL AREAS.
  • 22.
  • 23.
  • 24.
  • 25.
  • 26.
  • 27. TECHNOLOGY DEMONSTRATION Khadi Mela Magan Sangrahalaya, Wardha 10-16 Jan.09 5. Gramodyog Mela National Inst. of Rural Development, Hyderabad 2-5 Jan.09 4. Karigar Mela Gramshilp, Adilabad 17.11.08 3. Khadi Fest KVIC, Mumbai 2.10.08 2. Visit of Hon. Chairperson MGIRI, Wardha 28.8.08 1. Event Venue Date S.No.
  • 28.  
  • 29.  
  • 30.  
  • 31.  
  • 32.  
  • 33.  
  • 34. ACCEPTABILITY OF THIS TECHNOLOGY WHICH WILL HAVE FAR REACHING IMPLICATIONS I LEAVE TO THE WISDOM OF THE AUDIENCE, THE KVIC AUTHORITY AND KHADI SECTOR FOR WHOM THE TECHNOLOGY HAS BEEN DEVELOPED