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Intex Resources




     Social
                        mining
Junior exploration company Intex Resources is poised to begin developing what promises to
become one of the world’s largest nickel mines, located on one of the poorest islands in the
Philippines. CEO Jon Steen Petersen explains how the company has developed a unique mine
plan to deliver a minimal environmental footprint and maximum benefit to the local community
Intex Resources




T
he island of Mindoro in the Philippines is just four hours from
Manila by ferry and yet the lifestyle for the semi nomadic Mangyan
people living in the island’s interior is worlds removed. Along the
coast there is a thriving tourist trade, but for those struggling
to make an existence in the interior, life is hard and the poverty
unrelenting. It is high on this central plateau that Oslo, Norway-
based Intex Resources is planning to develop what promises to
become one of the world’s largest nickel mines.
   CEO Jon Steen Petersen has been with the company since
it was formed in 1997 under the name Mindex. “The original
company began as an exploration company, and that is where
our focus lies, as Intex,” Petersen explains. “Our philosophy is
to be the first to discover new mineral deposits, to make them
available to the mining industry, and to do this efficiently.”
   Intex currently has a pipeline of projects at various stages
of exploration and development. The furthest advanced
is the Mindoro project. Alongside this, there’s the Hurdal
molybdenum project, located 30 kilometres north-west of
Oslo-Gardermoen International Airport in Norway. “This is one
of the few porphyry molybdenum deposits in Europe and I
believe it is the largest on mainland Europe,” says Petersen.
It’s still at the pre-feasibility stage and has inferred mineral
resources independently estimated at 210 million tonnes.
The third interest is a diamond-rich kimberlite deposit in the
Maniitsoq area of Western Greenland, and the plan there is to
continue taking samples to assess the commercial viability of
diamond mining in the region.
   It is the Mindoro project, however, that is currently creating
considerable interest and excitement in the mining sector. To
date, Intex has invested $50 million developing the mine’s
resources and reserves and bringing a definitive feasibility
study to completion. The resulting mine plan is both ambitious
and ground breaking. Based on a mine life of 20 years, the
intention is to produce 53,000 tonnes of nickel a year. “This
would make Mindoro one of the four largest nickel laterite
projects in the world,” Petersen says. “Moreover, current
exploration indicates that we could have a potential mine life
of 40 years at this production rate while discoveries in the
surrounding areas could extend this by a further 20 years.”
Intex Resources


                                                              PTCC
                                                              Necessary    infrastructure   is   imperative   to
                                                              support and efficiently operate a mining and
                                                              processing plant. It should be properly located
                                                              and appropriately designed to come up with
                                                              the desired end product that meets buyers’
                                                              requirements. This is where PTCC’s vital role in
                                                              the mining business comes in. PTCC, together
                                                              with its mother company, FF Cruz and Co. Inc.,
                                                              assures the constructability and efficient design
                                                              of all infrastructure components of any mining
                                                              project. An example of this is when PTCC with
                                                              FFCCI assisted Intex Resources Philippines, Inc. in
                                                              conducting an infrastructure definitive feasibility
                                                              study on six infrastructure components of the
                                                              Mindoro Nickel Project.




  One of the biggest challenges facing Intex has          their schooling systems with grants, books
been to overcome local fear and resentment. “In           and reading programmes.”
the Philippines there is a significant amount of            Other support includes creating skilled job
scepticism towards mining, largely because of             opportunities along with vocational training,
its past history,” Petersen says. Some 16 years           and providing advice on handling money.
ago, for example, there was an environmentally            “But we’re trying to do these things sensibly
damaging accident on Marinduque Island. “As a             and to help the indigenous communities
result, there is a great fear that mining will spoil      modernise without changing their original
the agriculture and make fishing impossible—and           culture,” Petersen says. And maintaining this
these are vital issues for people who live close to       social cohesion is something the company
the basic survival level. In addition, the local people   has experienced through its activities in
have felt that mining companies tend to take all the      Greenland and northern Norway. “We believe
benefit for themselves. The anti-mining movement          that mining today is much more a social
has therefore developed into an emotional thing.”         development issue than a technical one. And
  Intex’s approach to developing the mine and             as an exploration company, we’re the first to
allaying the fears of the local communities has two       be exposed to this, particularly in areas like
strands. Firstly, the company has worked to improve       Mindoro which has no history of mining.”
the lives of the indigenous people. “To date, we’ve         The second strand of Intex’s approach is
set up water supply systems from natural wells            to design the mine to create the smallest
and provided fresh water to some 10,000 people            environmental impact and ensure its
in the adjacent stakeholder communities. And this         operations will bring significant benefit to
has had a dramatic impact,” Petersen explains.            the local community. Every aspect of mine
“Women and children no longer have to spend               design has come under intense scrutiny, and
half their day walking to get water. The women are        this has led to a number of innovations. On
starting to cultivate the land around their houses        Mindoro, nickel is present in two ore types—
and the children go to school. And we’re supporting       limonite ore which appears at the surface as
Intex Resources




a brown clay; and saprolite, which occurs beneath it. Many companies only extract the saprolite and
then ship it abroad for smelting. Intex’s plan is to mine both ore types and to process them locally,
creating wealth generating opportunities for the islanders.
  The mineral processing has therefore been redesigned along new lines. “Traditionally saprolite is
processed by pyrometallurgy or smelting, and limonite by hydrometallurgy, a process that requires
acid. What we’ve done is to combine the two into a single flow sheet utilising hydrometallurgy, and
we’ve patented this process worldwide.” The new process has undergone rigorous bench testing,
followed by a period of industrial production overseen by SGS Laboratories of Canada at a specially
commissioned pilot plant. “And interestingly, the results from the pilot tests were even better than
the bench tests, and this has created a lot more excitement than we had anticipated.”
  The philosophy behind the mine plan is that everything that can be done on the island will be.
Therefore, the acid required for this process will be manufactured on site, and the heat liberated by
the chemical reaction will be turned into steam to drive the turbines on a 110 MW power generation
plant to be constructed alongside it. The output from the plant will be sufficient to supply all the
power requirements of the mine and large parts of the island. “The island’s power is currently
Intex Resources

produced by diesel-hungry generators located on              limestone is a carbonate and liberates carbon
barges, and these burn out all the time,” Petersen           dioxide. So we’ve designed a process new that
comments. “Our proposed power generation plant               uses saprolite instead, and this has eradicated
will provide a reliable power supply which will have         CO2 emissions from the process.”
zero carbon emissions. So it will have the added               The mine plan has also included steps to
benefit of reducing the island’s carbon footprint and        reduce the physical impact of mining on the
saving on the cost of fuel.”                                 island’s landscape and to keep the mine’s
  The final part of the production cycle which neutralises   footprint as small as possible. Although the
the acid used in the process has also been the subject of    Mindoro mine will be spread over 30 square
innovation. “Traditionally limestone is used for this, but   kilometres, just 100 hectares of land will be
                                                             mined each year. “This means we will have a
                                                             small footprint for a mine of this size—similar
                                                             mines often disturb areas five times as large.”
                                                               The disturbance will also be kept to a minimum
                                                             by replanting the area as soon as the mining
                                                             moves to another plot, and the rehabilitation
                                                             will be managed in conjunction with the local
                                                             people, who are already undergoing training in
                                                             tree farming. Meanwhile, the company is working
                                                             with the University of the Philippines’ Tropical
                                                             Rainforest department to identify the species
                                                             of trees and plants that were in the original
                                                             rainforest before the logging happened 30 years
                                                             ago. “What we would like to do is reintroduce
                                                             the natural species, and perhaps play a part in
                                                             re-establishing the rainforest,” Petersen says.
                                                               To achieve all of this, the current mine plan
                                                             will require a capex of $2.5 billion. Intex is
                                                             therefore looking for a technical partner and
                                                             a financial partner to co-develop the project
                                                             and bring the mine into production. But all the
                                                             options are open. “Realistically we may wish
                                                             start off with a much smaller plant producing
                                                             something in the region of 20,000 tonnes a
                                                             year,” Petersen concludes. “But we believe
                                                             we’ve developed a project that will have a
                                                             wide appeal, and be of interest not only to
                                                             nickel producers but also to end users. So
                                                             a steel manufacturer, for example, could
                                                             possibly be an interesting partner.”
                                                               Either way, Intex has ensured that the people
                                                             of Mindoro Island will be the beneficiaries.
                                                             www.intexresources.com BE

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Intex Resources Mindoro

  • 1. Intex Resources Social mining Junior exploration company Intex Resources is poised to begin developing what promises to become one of the world’s largest nickel mines, located on one of the poorest islands in the Philippines. CEO Jon Steen Petersen explains how the company has developed a unique mine plan to deliver a minimal environmental footprint and maximum benefit to the local community
  • 2. Intex Resources T he island of Mindoro in the Philippines is just four hours from Manila by ferry and yet the lifestyle for the semi nomadic Mangyan people living in the island’s interior is worlds removed. Along the coast there is a thriving tourist trade, but for those struggling to make an existence in the interior, life is hard and the poverty unrelenting. It is high on this central plateau that Oslo, Norway- based Intex Resources is planning to develop what promises to become one of the world’s largest nickel mines. CEO Jon Steen Petersen has been with the company since it was formed in 1997 under the name Mindex. “The original company began as an exploration company, and that is where our focus lies, as Intex,” Petersen explains. “Our philosophy is to be the first to discover new mineral deposits, to make them available to the mining industry, and to do this efficiently.” Intex currently has a pipeline of projects at various stages of exploration and development. The furthest advanced is the Mindoro project. Alongside this, there’s the Hurdal molybdenum project, located 30 kilometres north-west of Oslo-Gardermoen International Airport in Norway. “This is one of the few porphyry molybdenum deposits in Europe and I believe it is the largest on mainland Europe,” says Petersen. It’s still at the pre-feasibility stage and has inferred mineral resources independently estimated at 210 million tonnes. The third interest is a diamond-rich kimberlite deposit in the Maniitsoq area of Western Greenland, and the plan there is to continue taking samples to assess the commercial viability of diamond mining in the region. It is the Mindoro project, however, that is currently creating considerable interest and excitement in the mining sector. To date, Intex has invested $50 million developing the mine’s resources and reserves and bringing a definitive feasibility study to completion. The resulting mine plan is both ambitious and ground breaking. Based on a mine life of 20 years, the intention is to produce 53,000 tonnes of nickel a year. “This would make Mindoro one of the four largest nickel laterite projects in the world,” Petersen says. “Moreover, current exploration indicates that we could have a potential mine life of 40 years at this production rate while discoveries in the surrounding areas could extend this by a further 20 years.”
  • 3. Intex Resources PTCC Necessary infrastructure is imperative to support and efficiently operate a mining and processing plant. It should be properly located and appropriately designed to come up with the desired end product that meets buyers’ requirements. This is where PTCC’s vital role in the mining business comes in. PTCC, together with its mother company, FF Cruz and Co. Inc., assures the constructability and efficient design of all infrastructure components of any mining project. An example of this is when PTCC with FFCCI assisted Intex Resources Philippines, Inc. in conducting an infrastructure definitive feasibility study on six infrastructure components of the Mindoro Nickel Project. One of the biggest challenges facing Intex has their schooling systems with grants, books been to overcome local fear and resentment. “In and reading programmes.” the Philippines there is a significant amount of Other support includes creating skilled job scepticism towards mining, largely because of opportunities along with vocational training, its past history,” Petersen says. Some 16 years and providing advice on handling money. ago, for example, there was an environmentally “But we’re trying to do these things sensibly damaging accident on Marinduque Island. “As a and to help the indigenous communities result, there is a great fear that mining will spoil modernise without changing their original the agriculture and make fishing impossible—and culture,” Petersen says. And maintaining this these are vital issues for people who live close to social cohesion is something the company the basic survival level. In addition, the local people has experienced through its activities in have felt that mining companies tend to take all the Greenland and northern Norway. “We believe benefit for themselves. The anti-mining movement that mining today is much more a social has therefore developed into an emotional thing.” development issue than a technical one. And Intex’s approach to developing the mine and as an exploration company, we’re the first to allaying the fears of the local communities has two be exposed to this, particularly in areas like strands. Firstly, the company has worked to improve Mindoro which has no history of mining.” the lives of the indigenous people. “To date, we’ve The second strand of Intex’s approach is set up water supply systems from natural wells to design the mine to create the smallest and provided fresh water to some 10,000 people environmental impact and ensure its in the adjacent stakeholder communities. And this operations will bring significant benefit to has had a dramatic impact,” Petersen explains. the local community. Every aspect of mine “Women and children no longer have to spend design has come under intense scrutiny, and half their day walking to get water. The women are this has led to a number of innovations. On starting to cultivate the land around their houses Mindoro, nickel is present in two ore types— and the children go to school. And we’re supporting limonite ore which appears at the surface as
  • 4. Intex Resources a brown clay; and saprolite, which occurs beneath it. Many companies only extract the saprolite and then ship it abroad for smelting. Intex’s plan is to mine both ore types and to process them locally, creating wealth generating opportunities for the islanders. The mineral processing has therefore been redesigned along new lines. “Traditionally saprolite is processed by pyrometallurgy or smelting, and limonite by hydrometallurgy, a process that requires acid. What we’ve done is to combine the two into a single flow sheet utilising hydrometallurgy, and we’ve patented this process worldwide.” The new process has undergone rigorous bench testing, followed by a period of industrial production overseen by SGS Laboratories of Canada at a specially commissioned pilot plant. “And interestingly, the results from the pilot tests were even better than the bench tests, and this has created a lot more excitement than we had anticipated.” The philosophy behind the mine plan is that everything that can be done on the island will be. Therefore, the acid required for this process will be manufactured on site, and the heat liberated by the chemical reaction will be turned into steam to drive the turbines on a 110 MW power generation plant to be constructed alongside it. The output from the plant will be sufficient to supply all the power requirements of the mine and large parts of the island. “The island’s power is currently
  • 5. Intex Resources produced by diesel-hungry generators located on limestone is a carbonate and liberates carbon barges, and these burn out all the time,” Petersen dioxide. So we’ve designed a process new that comments. “Our proposed power generation plant uses saprolite instead, and this has eradicated will provide a reliable power supply which will have CO2 emissions from the process.” zero carbon emissions. So it will have the added The mine plan has also included steps to benefit of reducing the island’s carbon footprint and reduce the physical impact of mining on the saving on the cost of fuel.” island’s landscape and to keep the mine’s The final part of the production cycle which neutralises footprint as small as possible. Although the the acid used in the process has also been the subject of Mindoro mine will be spread over 30 square innovation. “Traditionally limestone is used for this, but kilometres, just 100 hectares of land will be mined each year. “This means we will have a small footprint for a mine of this size—similar mines often disturb areas five times as large.” The disturbance will also be kept to a minimum by replanting the area as soon as the mining moves to another plot, and the rehabilitation will be managed in conjunction with the local people, who are already undergoing training in tree farming. Meanwhile, the company is working with the University of the Philippines’ Tropical Rainforest department to identify the species of trees and plants that were in the original rainforest before the logging happened 30 years ago. “What we would like to do is reintroduce the natural species, and perhaps play a part in re-establishing the rainforest,” Petersen says. To achieve all of this, the current mine plan will require a capex of $2.5 billion. Intex is therefore looking for a technical partner and a financial partner to co-develop the project and bring the mine into production. But all the options are open. “Realistically we may wish start off with a much smaller plant producing something in the region of 20,000 tonnes a year,” Petersen concludes. “But we believe we’ve developed a project that will have a wide appeal, and be of interest not only to nickel producers but also to end users. So a steel manufacturer, for example, could possibly be an interesting partner.” Either way, Intex has ensured that the people of Mindoro Island will be the beneficiaries. www.intexresources.com BE