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© Operational Excellence Consulting. All rights reserved.© Operational Excellence Consulting. All rights reserved.
ISO 13485:2016
Medical Devices – Quality Management System
© Operational Excellence Consulting. All rights reserved. 2© Operational Excellence Consulting. All rights reserved. 2
Learning Objectives
Provide
background
knowledge of
ISO 13485
Gain an
overview of the
ISO 13485:2016
structure
Understand the
ISO 13485:2016
certification
process
Describe the
audit approach
and learn useful
tips on handling
an audit session
© Operational Excellence Consulting. All rights reserved. 3
Contents
2
3
4
ISO 13485:2016 Structure
ISO 13485:2016 Certification
Audit Approach
1 Overview of ISO 13485:2016
5 Handling an Audit Session
© Operational Excellence Consulting. All rights reserved.
4
“It	is	not	enough	to	do	
your	best;	you	must	
know	what	to	do,	then	
do	your	best.”
W. Edwards Deming
© Operational Excellence Consulting. All rights reserved. 5
About ISO
§ Non-governmental organization (NGO) established in 1947, based
in Geneva, Switzerland
§ Has a membership of over 160 national standards institutes from
countries in all regions of the world
§ The world’s largest developer of voluntary International Standards,
based on global and market relevance
© Operational Excellence Consulting. All rights reserved. 6© Operational Excellence Consulting. All rights reserved. 6
Why are Standards Important?
Facilitates
business
interaction
Communication
Enables
companies to
comply with
relevants laws and
regulations
Compliance
Speeds up the
introduction of
innovative
products and
services to the
market
Innovation
Provides
interoperability
between new and
existing prodcucts,
services and
processes
Interoperability
© Operational Excellence Consulting. All rights reserved. 7
What is ISO 13485?
§ ISO 13485 is an international standard that sets out the
requirements for a quality management system (QMS) specific to
the medical devices industry
§ Focuses on meeting customer and applicable regulatory
requirements
§ ISO 13485 is intended for any organization partially or fully involved
in the medical device life-cycle
§ Covers any organization – whatever the size or type
§ A certification model
© Operational Excellence Consulting. All rights reserved. 8
Who is ISO 13485 for?
§ ISO 13485 is designed to be used
by organizations involved in the
design, production, installation and
servicing of medical devices and
related services
§ It can also be used by internal and
external parties, such as
certification bodies, to help them
with their auditing processes
§ It helps an organization design a
QMS that establishes and
maintains the effectiveness of its
processes
© Operational Excellence Consulting. All rights reserved. 9
Benefits that ISO 13485 Will Bring to the
Organization
§ Demonstrate compliance with regulatory and legal requirements
§ Ensure the establishment of QMS practices that consistently yield
safe and effective medical devices
§ Manage risk effectively
§ Improve processes and efficiencies as necessary
§ Gain a competitive advantage
© Operational Excellence Consulting. All rights reserved. 10
Advantages of Certification
§ Certification to ISO 13485 is
voluntary
§ Independent check of
conformity by a third party
§ Indicates an effective Quality
Management System
§ National/International
recognition
§ Provides competitive advantage
§ Improves company image
© Operational Excellence Consulting. All rights reserved. 11
Development of ISO 13485
ISO 13485:1996 (1st issue)
ISO 13485:2003 (2nd issue)
ISO 13485:2016 (3rd issue)
2003
2016
1996
© Operational Excellence Consulting. All rights reserved. 12
Why Was ISO 13485 Revised?
§ All ISO standards are reviewed and revised regularly to make sure
they remain relevant to the marketplace
§ ISO 13485:2016 responds to the latest QMS practices, reflecting the
evolution in medical device technology and changes in regulatory
requirements and expectations
§ To ensure that the standard remains compatible with other
management system standards, including ISO 9001
© Operational Excellence Consulting. All rights reserved. 13
The ISO 13485:2016 Structure
1. Scope
2. Normative References
3. Terms & Definitions
4. Quality Management System
5. Management Responsibility
6. Resource Management
7. Product Realization
8. Measurement, Analysis &
Improvement
© Operational Excellence Consulting. All rights reserved. 14
The ISO 13485 Process Model is Based on the
PDCA Cycle
Value-adding activities
Information flow
Input Output
Product
Maintain Effectiveness of the
Quality Management System
Regulators &
Customers
Requirements
Regulators &
Customers
Feedback
Management
Responsibility
(Clause 5)
Resource
Management
(Clause 6)
Measurement,
analysis &
Improvement
(Clause 8)
Product
Realization
(Clause 7)
Quality
Management
System
(Clause 4)
© Operational Excellence Consulting. All rights reserved. 15
ISO 13485:2016 Key Clause Structure (4-8)
4. Quality
Management
System
5. Management
Responsibility
6. Resource
Management
7. Product
Realization
8. Measurement,
Analysis &
Improvement
4.1 General Requirements 5.1 Management
Commitment
6.1 Provision of
Resources
7.1 Planning of Product
Realization
8.1 General
4.2 Documentation
Requirements
5.2 Customer Focus 6.2 Human Resources 7.2 Customer-related
Processes
8.2 Monitoring &
Measurement
5.3 Quality Policy 6.3 Infrastructure 7.3 Design & Development 8.3 Control of
Nonconforming Product
5.4 Planning 6.4 Work Environment &
Contamination Control
7.4 Purchasing 8.4 Analysis of Data
5.5 Responsibility,
Authority &
Communication
7.5 Production & Service
Provision
8.5 Improvement
5.6 Management Review 7.6 Control of Monitoring &
Measuring Equipment
© Operational Excellence Consulting. All rights reserved. 16
Becoming ISO 13485 Certified
§ The certification body examines
the QMS for conformity to the
ISO 13485 standard
§ The QMS audit is a compliance
audit
§ Certification means the
organization has a documented
QMS that is fully implemented
and meets ISO 13485
requirements
© Operational Excellence Consulting. All rights reserved. 17
ISO 13485 Certification Process
Implementation of
QMS
Conduct Internal
Audit and Review
Result by Top
Management
Selection of a
Certification Body
Stage 1 AuditStage 2 Audit
Confirmation of
Registration
Continual
Improvement and
Surveillance Audits
© Operational Excellence Consulting. All rights reserved. 18
What Are Audits Used For?
§ Looking at the overall process
§ Auditing conformity
§ Auditing effectiveness
§ Approving external service providers
§ Assessing for certification
§ Investigating problems
§ Way of improving
© Operational Excellence Consulting. All rights reserved. 19
Internal Quality Audit
§ To ensure the whole Quality System is
audited to check:
• The system is being followed
• The system meets ISO 13485
requirements
• The system is effectively implemented and
maintained
© Operational Excellence Consulting. All rights reserved. 20
Audit Focus
Effectiveness of QMS
in achieving the organization’s objectives
and in providing products and services that
conform to customer and applicable
regulatory requirements.
© Operational Excellence Consulting. All rights reserved. 21
Audit Emphasis
§ Measurement and results are of greater importance than mere
presence of written procedures or documents
© Operational Excellence Consulting. All rights reserved. 22
Audit Findings
Minor Non-conformity
Observation
Major Non-conformity
© Operational Excellence Consulting. All rights reserved. 23
How to Handle the Audit Session?
§ Do not panic
§ Ask and clarify
§ Admit obvious non-conformities
§ Offer evidence and explain
patiently
§ Take note of improvement
areas highlighted by the auditor
§ Show internal audit report,
when necessary
© Operational Excellence Consulting. All rights reserved. 24
Auditee’s Conduct
§ Polite
§ Professional
§ Positive / Receptive
§ Sincere
§ Commitment
§ Formal but not overly serious
© Operational Excellence Consulting. All rights reserved. 25
Interacting with Auditors
§ Be honest and open
§ Recognize they may be experts
§ Realize they may not be subject matter
experts
§ Understand the purpose of the meeting and
review related records prior to interviews
§ Turn mobile phones to silent mode
© Operational Excellence Consulting. All rights reserved. 26
Interacting with Auditors
§ Assume auditors are familiar with your
organization’s QMS
§ Challenge auditors
§ Show more competence in ISO 13485
§ Argue internally
§ Express unfairness
§ Ask for solution
§ Fix non-conformities on the spot
© Operational Excellence Consulting. All rights reserved.
27
“In	the	race	for	
quality,	there	is	no	
finish	line.”
David Kearns,
former CEO of Xerox
© Operational Excellence Consulting. All rights reserved. 28
Operational Excellence Consulting is a management training and consulting
firm that assists organizations in improving business performance and
effectiveness. Based in Singapore, the firm’s mission is to create business
value for organizations through innovative design and operational excellence
management training and consulting solutions. For more information, please
visit www.oeconsulting.com.sg

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ISO 13485:2016 (Medical Devices - Quality Management System) Awareness Training

  • 1. © Operational Excellence Consulting. All rights reserved.© Operational Excellence Consulting. All rights reserved. ISO 13485:2016 Medical Devices – Quality Management System
  • 2. © Operational Excellence Consulting. All rights reserved. 2© Operational Excellence Consulting. All rights reserved. 2 Learning Objectives Provide background knowledge of ISO 13485 Gain an overview of the ISO 13485:2016 structure Understand the ISO 13485:2016 certification process Describe the audit approach and learn useful tips on handling an audit session
  • 3. © Operational Excellence Consulting. All rights reserved. 3 Contents 2 3 4 ISO 13485:2016 Structure ISO 13485:2016 Certification Audit Approach 1 Overview of ISO 13485:2016 5 Handling an Audit Session
  • 4. © Operational Excellence Consulting. All rights reserved. 4 “It is not enough to do your best; you must know what to do, then do your best.” W. Edwards Deming
  • 5. © Operational Excellence Consulting. All rights reserved. 5 About ISO § Non-governmental organization (NGO) established in 1947, based in Geneva, Switzerland § Has a membership of over 160 national standards institutes from countries in all regions of the world § The world’s largest developer of voluntary International Standards, based on global and market relevance
  • 6. © Operational Excellence Consulting. All rights reserved. 6© Operational Excellence Consulting. All rights reserved. 6 Why are Standards Important? Facilitates business interaction Communication Enables companies to comply with relevants laws and regulations Compliance Speeds up the introduction of innovative products and services to the market Innovation Provides interoperability between new and existing prodcucts, services and processes Interoperability
  • 7. © Operational Excellence Consulting. All rights reserved. 7 What is ISO 13485? § ISO 13485 is an international standard that sets out the requirements for a quality management system (QMS) specific to the medical devices industry § Focuses on meeting customer and applicable regulatory requirements § ISO 13485 is intended for any organization partially or fully involved in the medical device life-cycle § Covers any organization – whatever the size or type § A certification model
  • 8. © Operational Excellence Consulting. All rights reserved. 8 Who is ISO 13485 for? § ISO 13485 is designed to be used by organizations involved in the design, production, installation and servicing of medical devices and related services § It can also be used by internal and external parties, such as certification bodies, to help them with their auditing processes § It helps an organization design a QMS that establishes and maintains the effectiveness of its processes
  • 9. © Operational Excellence Consulting. All rights reserved. 9 Benefits that ISO 13485 Will Bring to the Organization § Demonstrate compliance with regulatory and legal requirements § Ensure the establishment of QMS practices that consistently yield safe and effective medical devices § Manage risk effectively § Improve processes and efficiencies as necessary § Gain a competitive advantage
  • 10. © Operational Excellence Consulting. All rights reserved. 10 Advantages of Certification § Certification to ISO 13485 is voluntary § Independent check of conformity by a third party § Indicates an effective Quality Management System § National/International recognition § Provides competitive advantage § Improves company image
  • 11. © Operational Excellence Consulting. All rights reserved. 11 Development of ISO 13485 ISO 13485:1996 (1st issue) ISO 13485:2003 (2nd issue) ISO 13485:2016 (3rd issue) 2003 2016 1996
  • 12. © Operational Excellence Consulting. All rights reserved. 12 Why Was ISO 13485 Revised? § All ISO standards are reviewed and revised regularly to make sure they remain relevant to the marketplace § ISO 13485:2016 responds to the latest QMS practices, reflecting the evolution in medical device technology and changes in regulatory requirements and expectations § To ensure that the standard remains compatible with other management system standards, including ISO 9001
  • 13. © Operational Excellence Consulting. All rights reserved. 13 The ISO 13485:2016 Structure 1. Scope 2. Normative References 3. Terms & Definitions 4. Quality Management System 5. Management Responsibility 6. Resource Management 7. Product Realization 8. Measurement, Analysis & Improvement
  • 14. © Operational Excellence Consulting. All rights reserved. 14 The ISO 13485 Process Model is Based on the PDCA Cycle Value-adding activities Information flow Input Output Product Maintain Effectiveness of the Quality Management System Regulators & Customers Requirements Regulators & Customers Feedback Management Responsibility (Clause 5) Resource Management (Clause 6) Measurement, analysis & Improvement (Clause 8) Product Realization (Clause 7) Quality Management System (Clause 4)
  • 15. © Operational Excellence Consulting. All rights reserved. 15 ISO 13485:2016 Key Clause Structure (4-8) 4. Quality Management System 5. Management Responsibility 6. Resource Management 7. Product Realization 8. Measurement, Analysis & Improvement 4.1 General Requirements 5.1 Management Commitment 6.1 Provision of Resources 7.1 Planning of Product Realization 8.1 General 4.2 Documentation Requirements 5.2 Customer Focus 6.2 Human Resources 7.2 Customer-related Processes 8.2 Monitoring & Measurement 5.3 Quality Policy 6.3 Infrastructure 7.3 Design & Development 8.3 Control of Nonconforming Product 5.4 Planning 6.4 Work Environment & Contamination Control 7.4 Purchasing 8.4 Analysis of Data 5.5 Responsibility, Authority & Communication 7.5 Production & Service Provision 8.5 Improvement 5.6 Management Review 7.6 Control of Monitoring & Measuring Equipment
  • 16. © Operational Excellence Consulting. All rights reserved. 16 Becoming ISO 13485 Certified § The certification body examines the QMS for conformity to the ISO 13485 standard § The QMS audit is a compliance audit § Certification means the organization has a documented QMS that is fully implemented and meets ISO 13485 requirements
  • 17. © Operational Excellence Consulting. All rights reserved. 17 ISO 13485 Certification Process Implementation of QMS Conduct Internal Audit and Review Result by Top Management Selection of a Certification Body Stage 1 AuditStage 2 Audit Confirmation of Registration Continual Improvement and Surveillance Audits
  • 18. © Operational Excellence Consulting. All rights reserved. 18 What Are Audits Used For? § Looking at the overall process § Auditing conformity § Auditing effectiveness § Approving external service providers § Assessing for certification § Investigating problems § Way of improving
  • 19. © Operational Excellence Consulting. All rights reserved. 19 Internal Quality Audit § To ensure the whole Quality System is audited to check: • The system is being followed • The system meets ISO 13485 requirements • The system is effectively implemented and maintained
  • 20. © Operational Excellence Consulting. All rights reserved. 20 Audit Focus Effectiveness of QMS in achieving the organization’s objectives and in providing products and services that conform to customer and applicable regulatory requirements.
  • 21. © Operational Excellence Consulting. All rights reserved. 21 Audit Emphasis § Measurement and results are of greater importance than mere presence of written procedures or documents
  • 22. © Operational Excellence Consulting. All rights reserved. 22 Audit Findings Minor Non-conformity Observation Major Non-conformity
  • 23. © Operational Excellence Consulting. All rights reserved. 23 How to Handle the Audit Session? § Do not panic § Ask and clarify § Admit obvious non-conformities § Offer evidence and explain patiently § Take note of improvement areas highlighted by the auditor § Show internal audit report, when necessary
  • 24. © Operational Excellence Consulting. All rights reserved. 24 Auditee’s Conduct § Polite § Professional § Positive / Receptive § Sincere § Commitment § Formal but not overly serious
  • 25. © Operational Excellence Consulting. All rights reserved. 25 Interacting with Auditors § Be honest and open § Recognize they may be experts § Realize they may not be subject matter experts § Understand the purpose of the meeting and review related records prior to interviews § Turn mobile phones to silent mode
  • 26. © Operational Excellence Consulting. All rights reserved. 26 Interacting with Auditors § Assume auditors are familiar with your organization’s QMS § Challenge auditors § Show more competence in ISO 13485 § Argue internally § Express unfairness § Ask for solution § Fix non-conformities on the spot
  • 27. © Operational Excellence Consulting. All rights reserved. 27 “In the race for quality, there is no finish line.” David Kearns, former CEO of Xerox
  • 28. © Operational Excellence Consulting. All rights reserved. 28 Operational Excellence Consulting is a management training and consulting firm that assists organizations in improving business performance and effectiveness. Based in Singapore, the firm’s mission is to create business value for organizations through innovative design and operational excellence management training and consulting solutions. For more information, please visit www.oeconsulting.com.sg