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Combined draft gasifier
Updraft gasifiers work with a   
                                    Downdraft gasifiers
wide variety of fuel (size,
moisture)            Easy to
                                    are very sensitive to
operate, like a stove.              fuel size and
                                    moisture. But
                                    generate fuel gas for
                                    internal combustion
                                    engines
                                
                                    Combined draft
                                    gasifier combines the
                                    advantages of updraft
                                    + downdraft
Traditional solid fuel burner
                                              Applications:
                                 Output:  Stove
Secondary                         Heat +  Water heater
air                            plant food
                               (CO2, H2O)  Steam boiler (Rankine
                                                   cycle engine / turbine)

                                              
                                                   Ericsson cycle engine /
Primary air                                        turbine

                                              
                                                   Stirling engine
 Because of updraft gasification (happening
 inside), very easy to operate on a wide variety
 of fuels (size, moisture content)
Updraft / Downdraft gasification
Updraft                          Downdraft

    wide variety of fuels        
                                     Sensitive to fuel: dry
    (upto 100..150mm                 fuel, small pieces
    diameter, 45% moisture           needed. (Fengyu
    content)
                                     gasifiers: 15% moisture,

    Output gas has very high         10mm)
    tar content
                                 
                                     Output gas with low tar

    not practical for internal
    combustion engine                content (if operated
                                     correctly). Except FEMA
                                     „tarmaker”
Combined (updraft + downdraft)
                gasifier
                                                Applications:
                                  Output:
                                   Heat +       
                                                    Otto cycle
                               Engine fuel      Plus any of:
                                       gas
                                (CO , H2)
                                                
                                                    Water heater
                                                
                                                    Steam boiler
                                                    (Rankine cycle engine /
                                                    turbine)

                                                
                                                    Ericsson cycle
Because of updraft gasification (happening          engine / turbine
inside), easy to operate on a wide variety of
fuels (size, moisture content). Incoming air
                                                
                                                    Stirling engine
mixes with tarry „updraft” gasification gases
Combined (updraft + downdraft)
                gasifier
                         
                             Wide, closed-top hopper
                             (~”monorator”)
                         
                             Bottom auger (also slices
                             charcoal)
                         
                             Slippery „funnel” hearth
                         
                             Properly placed and designed air
                             nozzles
Because of updraft gasification (happening
inside), easy to operate on a wide variety of
fuels (size, moisture content). Incoming air
mixes with tarry „updraft” gasification gases
Genset (20kW)
Otto cycle gas engines

    Smaller heat exchanger (than Ericsson cycle or
    Stirling engines)

    => much cheaper than Ericsson cycle or Stirling
    engines (per kW).

    Readily available (engines used in cars, trucks
    need minor modifications)

    Appr 5kW / liter (shaft power / displacement) at
    1500 RPM, normally aspirated (non-turbo)
Testing a prototype (1.6L engine with VEMS)
CHP (Combined Heat and Power)

    Otto engine based plants can be made efficient
    in small as well (large is not a problem either),
    near the consumer. Power+heat > 60-90%

    The bloated rankine cycle steam turbine
    powerplants need to be big to be efficient (to
    realize very high steam volume expansion).
    Typically 11-35% of the input energy reaches
    the consumer. The rest just heats the
    athmosphere (cooling tower) or lost during
    transmission (transformers, long lines)

    Ericsson (or Brayton) cycle gas turbines are
Small engines (originally passenger car)
Summary

    The (updraft + downdraft) „combined gasifier” is
    the fruit of a research projekt (in Hungary) after
    appr 15 built + tested gasifiers: Imbert (including
    GEK), FEMA and others.

    All designs (except the „combined draft” were
    very sensitive to fuel size and moisture content.

    The turn-down ratio (max / min power for
    practical operation) is traditionally 3-10

    The turn-down ratio of the combined cycle
    exceeds this significantly, >15

    The 2-stage gasifier (with proper ejectors) might
Combined draft gasifier guts

                     Inside
References

    Marcell Gal, Hungary, Europe
http://www.vems.hu/wiki/index.php?page=MembersPage%2FMarcellGal%2FGasProducer

http://www.vems.hu/producergas
Fosszilis helyett, függőség nélkül.
        Akár 1 éves megtérüléssel
                          •   50kW-os áramfejlesztő esetén
                              napi
                          •   1000 kWh áram (=47000 Ft)
                          •   ÉS 7200 MJ hő (földgázzal
                              21000 Ft lenne)
www.vems.hu/producergas   •   ~1.3 t biomassza (szalma /
   +3670 2654789              kukoricaszár / fahulladék)-ból
                              (10-25 ezer Ft) csökkentett
                              előfeldolgozási igény
                          •   Fejlett keverékképzés,

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Combined draftgasifier

  • 1. Combined draft gasifier Updraft gasifiers work with a  Downdraft gasifiers wide variety of fuel (size, moisture) Easy to are very sensitive to operate, like a stove. fuel size and moisture. But generate fuel gas for internal combustion engines  Combined draft gasifier combines the advantages of updraft + downdraft
  • 2. Traditional solid fuel burner Applications: Output:  Stove Secondary Heat +  Water heater air plant food (CO2, H2O)  Steam boiler (Rankine cycle engine / turbine)  Ericsson cycle engine / Primary air turbine  Stirling engine Because of updraft gasification (happening inside), very easy to operate on a wide variety of fuels (size, moisture content)
  • 3. Updraft / Downdraft gasification Updraft Downdraft  wide variety of fuels  Sensitive to fuel: dry (upto 100..150mm fuel, small pieces diameter, 45% moisture needed. (Fengyu content) gasifiers: 15% moisture,  Output gas has very high 10mm) tar content  Output gas with low tar  not practical for internal combustion engine content (if operated correctly). Except FEMA „tarmaker”
  • 4. Combined (updraft + downdraft) gasifier Applications: Output: Heat +  Otto cycle Engine fuel Plus any of: gas (CO , H2)  Water heater  Steam boiler (Rankine cycle engine / turbine)  Ericsson cycle Because of updraft gasification (happening engine / turbine inside), easy to operate on a wide variety of fuels (size, moisture content). Incoming air  Stirling engine mixes with tarry „updraft” gasification gases
  • 5. Combined (updraft + downdraft) gasifier  Wide, closed-top hopper (~”monorator”)  Bottom auger (also slices charcoal)  Slippery „funnel” hearth  Properly placed and designed air nozzles Because of updraft gasification (happening inside), easy to operate on a wide variety of fuels (size, moisture content). Incoming air mixes with tarry „updraft” gasification gases
  • 7. Otto cycle gas engines  Smaller heat exchanger (than Ericsson cycle or Stirling engines)  => much cheaper than Ericsson cycle or Stirling engines (per kW).  Readily available (engines used in cars, trucks need minor modifications)  Appr 5kW / liter (shaft power / displacement) at 1500 RPM, normally aspirated (non-turbo)
  • 8. Testing a prototype (1.6L engine with VEMS)
  • 9. CHP (Combined Heat and Power)  Otto engine based plants can be made efficient in small as well (large is not a problem either), near the consumer. Power+heat > 60-90%  The bloated rankine cycle steam turbine powerplants need to be big to be efficient (to realize very high steam volume expansion). Typically 11-35% of the input energy reaches the consumer. The rest just heats the athmosphere (cooling tower) or lost during transmission (transformers, long lines)  Ericsson (or Brayton) cycle gas turbines are
  • 10. Small engines (originally passenger car)
  • 11. Summary  The (updraft + downdraft) „combined gasifier” is the fruit of a research projekt (in Hungary) after appr 15 built + tested gasifiers: Imbert (including GEK), FEMA and others.  All designs (except the „combined draft” were very sensitive to fuel size and moisture content.  The turn-down ratio (max / min power for practical operation) is traditionally 3-10  The turn-down ratio of the combined cycle exceeds this significantly, >15  The 2-stage gasifier (with proper ejectors) might
  • 12. Combined draft gasifier guts Inside
  • 13. References  Marcell Gal, Hungary, Europe http://www.vems.hu/wiki/index.php?page=MembersPage%2FMarcellGal%2FGasProducer http://www.vems.hu/producergas
  • 14. Fosszilis helyett, függőség nélkül. Akár 1 éves megtérüléssel • 50kW-os áramfejlesztő esetén napi • 1000 kWh áram (=47000 Ft) • ÉS 7200 MJ hő (földgázzal 21000 Ft lenne) www.vems.hu/producergas • ~1.3 t biomassza (szalma / +3670 2654789 kukoricaszár / fahulladék)-ból (10-25 ezer Ft) csökkentett előfeldolgozási igény • Fejlett keverékképzés,