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Power Engineering and Machinery Essential


  Internal Combustion Engines

             KAUSHIK M PRAJAPATI
                 110863119012
       LAXMI INSTITUTE OF TECHNOLOGY



                                        1
A good beginning is half done




          Do it now



                            2
Course introduction
• Limited selective course
• Duration of the course : 32 hours
• Final examination : pen exam
• Contents and course structure : The course is
  divided into two terms:
• In the first term, students may learn some
  introductive materials about thermal and power
  engineering, including internal combustion engine,
  turbo-machinery, thermal engineering and
  refrigeration & low temperature engineering .
                                                   3
Course introduction (continued)
 • Internal combustion engine-working principle
   of ICE and Functions of main components
 • Turbo-machinery-the fundamental knowledge
   of steam turbine, compressor and gas
   turbine. (Professor Wang)
 • Thermal engineering-fossil fuel power plants
   and atomic fuel power plants (Professor
   Shen)
 • Refrigeration & low temperature engineering
   –basic vapor-compression refrigeration cycle
   and absorption system. (Dr. Zuo)
 • In the second term, students will learn some
   specific basic knowledge in their major fields.   4
Course introduction (continued)
 • The course is designed so that you will know
   all the aspects about thermal and power
   engineering rather than to limit your
   knowledge to only one specific area. The four
   parts of the course are equally important. The
   scores for the final examination is evenly
   divided between the four parts. So you must
   study every part very carefully.
 • Basic requirements :
   – Attending the class
   – Taking note
   – Mutual communication, seminar (discussion)
                                                    5
Internal combustion engine


Reference book:

1. Teaching materials
2. English reading course for specialty of
  automobile 《汽车英语阅读》 哈尔滨工业
  大学出版社
3. 《 Power 》 Joseph. Duffy


                                             6
7
LEARNING OBJECTIVES

 Upon completion of this part, you should be able to
   do the following:
 •   Grasp the definition of the basic terms of ICE.
 •   Explain the principles of a combustion engine.
 •   Explain the process of an engine cycle.
 •   State the classifications of engines.
 •   Discuss the construction of an engine.
 •   List the auxiliary assemblies of an engine.
                                                       8
Internal combustion engine
Main contents:
     1. The introduction of I.C.E (Chapter 1)
       (I.C.E and E.C.E, early development)
     2. The working principle of I.C.E (Chapter
1)

       (4-cycle and 2-cycle engine, comparison)
     3. Reciprocating engine design (Chapter 2)
       (classification and main components )
                                                  9
Chapter 1 internal combustion engine

 1.1 combustion engines
 1. Combustion engine is a machine that
   converts heat energy into mechanical
   energy.

  Internal combustion engine

  External combustion engine
                                          10
2. Definition of I.C.E and E.C.E
  I.C.E (internal combustion engine)
      -----is any engine that operates by
  burning its fuel inside the engine.

  E.C.E (external combustion engine)
     -----is any engine that operates by
  burning its fuel outside the engine.

                                            11
3.simple external and internal combustion
  engine




                                            12
• External combustion engine
     Fuel (chemical energy) burning-heat
  energy-outside of boiler-water-steam-
  force the piston to move (mechanical
  energy).
• Internal combustion engine
     Fuel (chemical energy) burning-heat
  energy-inside of cylinder-expanding
  gases-force the piston to move
  (mechanical energy).

                                           13
4.Three elements which all ICEs rely
  on:

Fuel: contains potential energy for
  operating the engine.
Air :contains oxygen necessary for
  combustion.
Ignition: it can start the combustion.

                                         14
1.2 I.C.E versus E.C.E

(1) Similarity: ① both are heat engines.
                ② energy transforms in the
                  same way -reciprocating motion
                  to rotary motion

(2) Differences: ① the fuel burns in different place
                 ②the combustion rate

                                                   15
1.3 Early development
(1) The first reciprocating I.C.E
•    a. in 1680, the first reciprocating I.C.E. was
  made by Christian Huygens, a Dutch scientist.
•    b. gunpowder explosion -----piston move
  upward------gases were cooled----piston move
  downward
•      c. provided inventors with a fundamental
  idea
(2) Static spark ignition
•    a. In 1799, Philip Lebon patented the first
  successful gas engine.
•    b. air and fuel -ignited by an electric spark-----
  push the piston move back and forth                     16

•    c. static electricity is unreliable and much
(3) Gas flame ignition
•      In 1823, Samuel Brown invented a gas engine.
•      the mixture is ignited by a constantly lighted
   gas flame which situated outside of the cylinder.
(4) Separate compression pump
•     In 1838, William Barnet patented a gas engine,
   which compressed the gas and air mixture with a
   separate pump.
(5) First practical engine
•      In 1860, Pierre Lenoir constructed the first
   practical gas engine.
•       The mixture is drawn into the cylinder and is
   ignited by electric spark from an induction coil.
                                                        17
(6) Four cycles
              In 1862, Beau Derochas described the
    principle of four cycles. It is the foundation of the
    modem internal reciprocating engine.
•   a. Suction of gas and mixture
•   b. Compression of mixture
•   c. Ignition and expansion of mixture
•   d. Exhaust of burned gases


(7) Otto engine
         In 1876, Otto designed the engine with higher
    efficiency based on this four cycles principle.
                                                            18
(8) Gasoline engine
        In 1885, Gottlieb Daimler patented the first
  gasoline engine. This engine worked on the four-
  cycle principle and the gasoline was vaporized
  with the carburetor.


(9) Diesel engine
        In 1892, Rudolph Diesel patented the new
  compression ignition engine. This engine
  employed compression high enough to ignite the
  mixture of oil and air. Today diesel engine is
  named in honor of Mr. Diesel.

                                                       19
1.4 Development of power
1.How does the power of an ICE produce ?

     It comes from the burning of a mixture
  of fuel and air in a small, enclosed space.
    fuel-burn-gas expanding-piston moves-
  cranking the engine-wheel-vehicle
2. How does the power transmit to the
  wheel?

                                            20
Cylinder, piston, connecting rod, and
 crankshaft for a one-cylinder engine.




                                         21
• The cylinder is closed at one end by the
  cylinder head.
• Inside the cylinder is the piston, a
  movable metal plug that fits snugly into
  the cylinder, but can still slide up and
  down easily.
• This up-and-down movement,
  produced by the burning of fuel in the
  cylinder, results in the production of
  power from the engine.
                                             22
• The crankshaft is a shaft with an offset
  portion-the crank— that describes a
  circle as the shaft rotates.
• The top end of the connecting rod
  connects to the piston and must
  therefore go up and down.
• Since the lower end of the connecting
  rod attaches to the crankshaft, it moves
  in a circle; however it also moves up
  and down.
                                             23
• When the piston of the engine slides
  downward :
• The upper end of the connecting rod
  moves downward with the piston in a
  straight line.
• The lower end of the connecting rod
  moves down and in a circular motion at
  the same time.
• This moves the crank; in turn, the crank
  rotates the shaft.
• Drive the wheel to rotate.
                                             24

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ICE Essentials: Power Engineering Machinery Course

  • 1. Power Engineering and Machinery Essential Internal Combustion Engines KAUSHIK M PRAJAPATI 110863119012 LAXMI INSTITUTE OF TECHNOLOGY 1
  • 2. A good beginning is half done Do it now 2
  • 3. Course introduction • Limited selective course • Duration of the course : 32 hours • Final examination : pen exam • Contents and course structure : The course is divided into two terms: • In the first term, students may learn some introductive materials about thermal and power engineering, including internal combustion engine, turbo-machinery, thermal engineering and refrigeration & low temperature engineering . 3
  • 4. Course introduction (continued) • Internal combustion engine-working principle of ICE and Functions of main components • Turbo-machinery-the fundamental knowledge of steam turbine, compressor and gas turbine. (Professor Wang) • Thermal engineering-fossil fuel power plants and atomic fuel power plants (Professor Shen) • Refrigeration & low temperature engineering –basic vapor-compression refrigeration cycle and absorption system. (Dr. Zuo) • In the second term, students will learn some specific basic knowledge in their major fields. 4
  • 5. Course introduction (continued) • The course is designed so that you will know all the aspects about thermal and power engineering rather than to limit your knowledge to only one specific area. The four parts of the course are equally important. The scores for the final examination is evenly divided between the four parts. So you must study every part very carefully. • Basic requirements : – Attending the class – Taking note – Mutual communication, seminar (discussion) 5
  • 6. Internal combustion engine Reference book: 1. Teaching materials 2. English reading course for specialty of automobile 《汽车英语阅读》 哈尔滨工业 大学出版社 3. 《 Power 》 Joseph. Duffy 6
  • 7. 7
  • 8. LEARNING OBJECTIVES Upon completion of this part, you should be able to do the following: • Grasp the definition of the basic terms of ICE. • Explain the principles of a combustion engine. • Explain the process of an engine cycle. • State the classifications of engines. • Discuss the construction of an engine. • List the auxiliary assemblies of an engine. 8
  • 9. Internal combustion engine Main contents: 1. The introduction of I.C.E (Chapter 1) (I.C.E and E.C.E, early development) 2. The working principle of I.C.E (Chapter 1) (4-cycle and 2-cycle engine, comparison) 3. Reciprocating engine design (Chapter 2) (classification and main components ) 9
  • 10. Chapter 1 internal combustion engine 1.1 combustion engines 1. Combustion engine is a machine that converts heat energy into mechanical energy.  Internal combustion engine  External combustion engine 10
  • 11. 2. Definition of I.C.E and E.C.E I.C.E (internal combustion engine) -----is any engine that operates by burning its fuel inside the engine. E.C.E (external combustion engine) -----is any engine that operates by burning its fuel outside the engine. 11
  • 12. 3.simple external and internal combustion engine 12
  • 13. • External combustion engine Fuel (chemical energy) burning-heat energy-outside of boiler-water-steam- force the piston to move (mechanical energy). • Internal combustion engine Fuel (chemical energy) burning-heat energy-inside of cylinder-expanding gases-force the piston to move (mechanical energy). 13
  • 14. 4.Three elements which all ICEs rely on: Fuel: contains potential energy for operating the engine. Air :contains oxygen necessary for combustion. Ignition: it can start the combustion. 14
  • 15. 1.2 I.C.E versus E.C.E (1) Similarity: ① both are heat engines. ② energy transforms in the same way -reciprocating motion to rotary motion (2) Differences: ① the fuel burns in different place ②the combustion rate 15
  • 16. 1.3 Early development (1) The first reciprocating I.C.E • a. in 1680, the first reciprocating I.C.E. was made by Christian Huygens, a Dutch scientist. • b. gunpowder explosion -----piston move upward------gases were cooled----piston move downward • c. provided inventors with a fundamental idea (2) Static spark ignition • a. In 1799, Philip Lebon patented the first successful gas engine. • b. air and fuel -ignited by an electric spark----- push the piston move back and forth 16 • c. static electricity is unreliable and much
  • 17. (3) Gas flame ignition • In 1823, Samuel Brown invented a gas engine. • the mixture is ignited by a constantly lighted gas flame which situated outside of the cylinder. (4) Separate compression pump • In 1838, William Barnet patented a gas engine, which compressed the gas and air mixture with a separate pump. (5) First practical engine • In 1860, Pierre Lenoir constructed the first practical gas engine. • The mixture is drawn into the cylinder and is ignited by electric spark from an induction coil. 17
  • 18. (6) Four cycles In 1862, Beau Derochas described the principle of four cycles. It is the foundation of the modem internal reciprocating engine. • a. Suction of gas and mixture • b. Compression of mixture • c. Ignition and expansion of mixture • d. Exhaust of burned gases (7) Otto engine In 1876, Otto designed the engine with higher efficiency based on this four cycles principle. 18
  • 19. (8) Gasoline engine In 1885, Gottlieb Daimler patented the first gasoline engine. This engine worked on the four- cycle principle and the gasoline was vaporized with the carburetor. (9) Diesel engine In 1892, Rudolph Diesel patented the new compression ignition engine. This engine employed compression high enough to ignite the mixture of oil and air. Today diesel engine is named in honor of Mr. Diesel. 19
  • 20. 1.4 Development of power 1.How does the power of an ICE produce ? It comes from the burning of a mixture of fuel and air in a small, enclosed space. fuel-burn-gas expanding-piston moves- cranking the engine-wheel-vehicle 2. How does the power transmit to the wheel? 20
  • 21. Cylinder, piston, connecting rod, and crankshaft for a one-cylinder engine. 21
  • 22. • The cylinder is closed at one end by the cylinder head. • Inside the cylinder is the piston, a movable metal plug that fits snugly into the cylinder, but can still slide up and down easily. • This up-and-down movement, produced by the burning of fuel in the cylinder, results in the production of power from the engine. 22
  • 23. • The crankshaft is a shaft with an offset portion-the crank— that describes a circle as the shaft rotates. • The top end of the connecting rod connects to the piston and must therefore go up and down. • Since the lower end of the connecting rod attaches to the crankshaft, it moves in a circle; however it also moves up and down. 23
  • 24. • When the piston of the engine slides downward : • The upper end of the connecting rod moves downward with the piston in a straight line. • The lower end of the connecting rod moves down and in a circular motion at the same time. • This moves the crank; in turn, the crank rotates the shaft. • Drive the wheel to rotate. 24