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Powder Metal Applications
Engine, Exhaust Transmission, Drive train
Body & chassis
Interior
Pumps & hydraulics
Shock absorber
parts
ABS sensor
ring
Brake
pads
Oil pump
gears
Gears for
adjustment
Connecting
rod
Variable valve
timing (VVT)
Synchronizing
ring
Synchronizing
hub
Planetary
carrier
Exhaust
components 2www.mindsover.com
Acknowledgements to :
– Hognos ,
for providing pictures representing the various powder metal product
application segments
3www.mindsover.com
Current and Potential
Powder Metal Applications
Engine
• Alternator pulleys, bearings
• Bearing caps
• Balance shaft mechanisms
• Bedplate inserts
• Belt and chain tensioner cams
• Bushings and Bearings
• Cam caps aluminum
• Camshaft adjuster
• Camshaft brackets
• Camshaft lobes
• Camshaft Sensor rings
• Cam- and crankshaft chain sprockets
• Cam- and crankshaft gears
• Cam-and crankshaft pulleys
• Clutch races
• Cooling system inserts
• Connecting rods
• Cylinder liners
• Distributor pole pieces and gears
• Engine management components
• Engine balance shaft
Engine cont.
• Engine mounting inserts
• Exhaust manifold flanges
• Fuel injection pulley and sprocket
• Fuel pump components
• Gerotor oil pump
• Ignition gears
• Oil pump gears and rotors
• Pole pieces
• Pivots
• Restrictors
• Rocker arms, inserts, brackets
• Sensors rings for position control
• Spacers various
• Starter motor pinion gear
• Turbocharger thrust bearings
• Throttle cam
• Valve lifter guides
• Valve seats and rings
• Water pump impellers and inserts
• Water pump pulleys
• Water pump flanges 4www.mindsover.com
Current and Potential
Powder Metal Applications
Transmission
• Bushings
• Clutch hubs
• Clutch adjusting rings
• Clutch pressure plates
• Clutch releases and spring seats
• Clutch races (outer and inner)
• Converter turbine hub
• Detent levers
• Drive hubs
• Driveshaft balancers
• Gear levers and arms
• Gear plates
• Guide sleeves
• Lock-up components
• Lugs
• Oil pump gears
• Oil pump rotors and stators
• Oil pump gerotors
Transmission cont.
• Parking gears
• Planetary carrier, disc and assemblies
• Retainers
• Shift fork and levers
• Spacer various
• Stator plates
• Struts
• Synchronizer cones
• Synchronizer hubs
• Synchronizer rings (sintered and powder
forged)
• Synchronizer sleeves
• Synchronizer sliding blocks
• Torque converter stator and thrust bearings
• Transmission shaft hubs
• Transfer case components
• Washers
5www.mindsover.com
Current and Potential
Powder Metal Applications
Steering, Brake System, Suspension
• Power steering pump components (rotors, cams, spacers, seats, bearings, hubs
vanes, rings, end plate)
• Column components (coupling gears, collar, lock inserts,)
• Steering ratchet levers, bushings, rack guides, bearings, yokes
• Break ABS sensor ring
• Brake disk pad support
• Break valve spacers and plates
• Break pistons, nuts, gear drums, adjusters
• Shock absorber components (piston, rod guides, valve base, endplates)
6www.mindsover.com
Current and Potential
Powder Metal Applications
Miscellaneous
• Airbag mechanism parts and filter
• Air conditioner components (pulleys ,hubs, bearings, rims, compressor cylinder and rotor)
• Bearings various applications
• Cruise control inserts
• Door and sunroof hinges
• Electric motor cores, armatures, commutators (SMC)
• Emission control plate
• Fasteners
• Gears for locking, roof and door mechanisms
• Levers various
• Lock parts
• Rear view mirror mounts
• Reclining seat mechanism parts
• Speedometer gears and sensors
• Seat adjustment gears and levers
• Seat belt mechanism parts
• Side view mirror mechanisms
• Sunroof mechanisms
• Windscreen wiper drives
• Window winder mechanisms
7www.mindsover.com
Engine Applications
• Various Pulleys
• Double chain
sprocket
• Connecting Rods
• Cam to cam gears
8www.mindsover.com
Engine Applications
• AL Cam Caps
• Bed Plate Inserts
• Main Bearing Caps
• CRI Diesel Comp.
9www.mindsover.com
Engine Applications
• Valve seat inserts
• Valve seat guides
10www.mindsover.com
Engine Applications
• VVT part
• Cam lobes
• Timing sensor rings
• Oil Pump Rotors
11www.mindsover.com
Manual Transmisssion Applications
• Synchronizer Rings
• Synchronizer Hubs
• Dog Ring
• Shift Fingers
12www.mindsover.com
Automatic Transmission Applications
• Planetary Carrier
• Transmission and
OWC Clutch Races
• Torque Converter
Hubs
• Thrust/
Pressure Plates
13www.mindsover.com
Automatic Transmission Applications
• Parking Gears
• Transmission
Sprockets
• Output shaft hub
• Crescent Pump Gears
14www.mindsover.com
Body/Chassis Applications
• Rear Mirror Bosses
• Shock Absorber
Components
• ABS sensor ring
• Power Steering
Components
15www.mindsover.com
• Flanges
• EGR flange
• HEGO Bosses
• EGR gas flux sensor
ring
Exhaust System Applications
16www.mindsover.com
Pump/Hydraulic Applications
• External Gear
Pumps
• Vane Pumps
• Injection pump
sprocket
• Oil pump rotors
17www.mindsover.com
• Truck Synchro Rings
• Transmission /OWC
Races
• Con Rods
PM Processes: Powder Forging
18www.mindsover.com
PM Processes : Metal Injection Moulding
• Clip for Convertible
• Various MIM parts
• Steering Lever
• Piston cooling nozzle
19www.mindsover.com

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Powder Metal Applications

  • 2. Engine, Exhaust Transmission, Drive train Body & chassis Interior Pumps & hydraulics Shock absorber parts ABS sensor ring Brake pads Oil pump gears Gears for adjustment Connecting rod Variable valve timing (VVT) Synchronizing ring Synchronizing hub Planetary carrier Exhaust components 2www.mindsover.com
  • 3. Acknowledgements to : – Hognos , for providing pictures representing the various powder metal product application segments 3www.mindsover.com
  • 4. Current and Potential Powder Metal Applications Engine • Alternator pulleys, bearings • Bearing caps • Balance shaft mechanisms • Bedplate inserts • Belt and chain tensioner cams • Bushings and Bearings • Cam caps aluminum • Camshaft adjuster • Camshaft brackets • Camshaft lobes • Camshaft Sensor rings • Cam- and crankshaft chain sprockets • Cam- and crankshaft gears • Cam-and crankshaft pulleys • Clutch races • Cooling system inserts • Connecting rods • Cylinder liners • Distributor pole pieces and gears • Engine management components • Engine balance shaft Engine cont. • Engine mounting inserts • Exhaust manifold flanges • Fuel injection pulley and sprocket • Fuel pump components • Gerotor oil pump • Ignition gears • Oil pump gears and rotors • Pole pieces • Pivots • Restrictors • Rocker arms, inserts, brackets • Sensors rings for position control • Spacers various • Starter motor pinion gear • Turbocharger thrust bearings • Throttle cam • Valve lifter guides • Valve seats and rings • Water pump impellers and inserts • Water pump pulleys • Water pump flanges 4www.mindsover.com
  • 5. Current and Potential Powder Metal Applications Transmission • Bushings • Clutch hubs • Clutch adjusting rings • Clutch pressure plates • Clutch releases and spring seats • Clutch races (outer and inner) • Converter turbine hub • Detent levers • Drive hubs • Driveshaft balancers • Gear levers and arms • Gear plates • Guide sleeves • Lock-up components • Lugs • Oil pump gears • Oil pump rotors and stators • Oil pump gerotors Transmission cont. • Parking gears • Planetary carrier, disc and assemblies • Retainers • Shift fork and levers • Spacer various • Stator plates • Struts • Synchronizer cones • Synchronizer hubs • Synchronizer rings (sintered and powder forged) • Synchronizer sleeves • Synchronizer sliding blocks • Torque converter stator and thrust bearings • Transmission shaft hubs • Transfer case components • Washers 5www.mindsover.com
  • 6. Current and Potential Powder Metal Applications Steering, Brake System, Suspension • Power steering pump components (rotors, cams, spacers, seats, bearings, hubs vanes, rings, end plate) • Column components (coupling gears, collar, lock inserts,) • Steering ratchet levers, bushings, rack guides, bearings, yokes • Break ABS sensor ring • Brake disk pad support • Break valve spacers and plates • Break pistons, nuts, gear drums, adjusters • Shock absorber components (piston, rod guides, valve base, endplates) 6www.mindsover.com
  • 7. Current and Potential Powder Metal Applications Miscellaneous • Airbag mechanism parts and filter • Air conditioner components (pulleys ,hubs, bearings, rims, compressor cylinder and rotor) • Bearings various applications • Cruise control inserts • Door and sunroof hinges • Electric motor cores, armatures, commutators (SMC) • Emission control plate • Fasteners • Gears for locking, roof and door mechanisms • Levers various • Lock parts • Rear view mirror mounts • Reclining seat mechanism parts • Speedometer gears and sensors • Seat adjustment gears and levers • Seat belt mechanism parts • Side view mirror mechanisms • Sunroof mechanisms • Windscreen wiper drives • Window winder mechanisms 7www.mindsover.com
  • 8. Engine Applications • Various Pulleys • Double chain sprocket • Connecting Rods • Cam to cam gears 8www.mindsover.com
  • 9. Engine Applications • AL Cam Caps • Bed Plate Inserts • Main Bearing Caps • CRI Diesel Comp. 9www.mindsover.com
  • 10. Engine Applications • Valve seat inserts • Valve seat guides 10www.mindsover.com
  • 11. Engine Applications • VVT part • Cam lobes • Timing sensor rings • Oil Pump Rotors 11www.mindsover.com
  • 12. Manual Transmisssion Applications • Synchronizer Rings • Synchronizer Hubs • Dog Ring • Shift Fingers 12www.mindsover.com
  • 13. Automatic Transmission Applications • Planetary Carrier • Transmission and OWC Clutch Races • Torque Converter Hubs • Thrust/ Pressure Plates 13www.mindsover.com
  • 14. Automatic Transmission Applications • Parking Gears • Transmission Sprockets • Output shaft hub • Crescent Pump Gears 14www.mindsover.com
  • 15. Body/Chassis Applications • Rear Mirror Bosses • Shock Absorber Components • ABS sensor ring • Power Steering Components 15www.mindsover.com
  • 16. • Flanges • EGR flange • HEGO Bosses • EGR gas flux sensor ring Exhaust System Applications 16www.mindsover.com
  • 17. Pump/Hydraulic Applications • External Gear Pumps • Vane Pumps • Injection pump sprocket • Oil pump rotors 17www.mindsover.com
  • 18. • Truck Synchro Rings • Transmission /OWC Races • Con Rods PM Processes: Powder Forging 18www.mindsover.com
  • 19. PM Processes : Metal Injection Moulding • Clip for Convertible • Various MIM parts • Steering Lever • Piston cooling nozzle 19www.mindsover.com