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What is a substation?
   Location for automatic protective devices
   Interconnects transmission lines
   Permits switching of system equipment.
   Directs flow of power
   Detects and isolates faulted system
    components.

 A properly planned and designed substation is essential for the
 reliable operation of the electric system.
                                                                          1
                                                                   03/27/12
Design Objectives

•Achieve reliability and
flexibility

•Satisfy electric system
requirements

•Minimizing investment
costs

                                  2
                           03/27/12
Needs Determination
The existing “Electric System” is analyzed to
determine the need to build new or improve existing
substation facilities.




                                                        3
                                                 03/27/12
Design
Considerations



                        4
                 03/27/12
Analysis Paralysis
 Through the planning process, system studies
 are conducted in order to properly design the
 substation.




                                                        5
                                                 03/27/12
Costs
   Substations are capital-intensive
   construction projects that require long
   term strategic planning.




                                                    6
                                             03/27/12
Budgeting
   Preliminary equipment layouts ballpark the costs
    and establish the broad requirements.

   Real-Estate Site, size, and location affect the
    bottom line.

   Long lead Items - ordered ahead of time.

   Financing Bond issues
                                                             7
                                                      03/27/12
Basic single line design
   Develop a single line of the station and bus
    configuration.
   General concept of substation
   Physical layout and location of major
    equipment and steel structures
   Equipment and materials specifications
   Electrical and safety clearances based on
    IEEE standards
IEEE 1427 Guide for Recommended Electrical Clearances and Insulation Levels
in Air Insulated Electrical Power Substations.                                  8
                                                                         03/27/12
Bus Configurations




                            9
                     03/27/12
Physical layout

     Indoors?
            Indoors the standard is Metal Clad Arc Flash IEEE
             1584 guide to determine the arc flash hazard
             distance to which employees could be exposed
             during their work.
     Gas insulated switchgear (GIS)
          Indoor
          Outdoor

     Outdoors? Air insulated
          High profile
          Low profile                                                10
                                                                 03/27/12
Substation Footprint
     IEEE 1427™, “Guide for Recommended Electrical Clearances and Insulation Levels
     in Air Insulated Electrical Power Substations.

   Equipment foundations and plot plan.
   Locations of equipment and how they are connected to
    each other.
   Physical orientation of the substation on site
   Incoming and outgoing power lines.
   Electrical clearances based on basic insulation level
   Spacing between equipment
   Equipment installation, maintenance and removal
    access.
   Vehicle and personnel access                               11
                                                          03/27/12
Basic Impulse Level (BIL)
    Lightning, circuit breakers and high voltage switches can
     create voltage surges that can be very damaging to
     electrical equipment.
    The basic impulse level “BIL” of equipment measures its
     ability to withstand surges and indicates dielectric
     strength.
    When power system components are designed with
     sufficient clearances and insulation to withstand these
     surges, the design is known as the Basic Impulse Level.
    BIL dictates the phase to phase and phase to ground
     clearances and minimal spacing between components.
      14.4kV = 110 BIL
      69kV = 350 BIL
                                                                  12
      230kV = 900 BIL                                       03/27/12
Component Spacing
  System kV BIL kV A B C D E F     G H I    J   K L   N P

       230   1050 13 13 18 18 48 24 24 22 17 17 20 48 18 262




                                                                    13
                                                               03/27/12
Structure Loads
Designed for mechanical and electrical
  forces.
Seismic loads
Dead loads
    Line support, switches, insulators,
     phase wires, potential transformers
Wind loads
Operating loads
Short circuit forces

                                                14
                                           03/27/12
Foundations
  Foundations transmit loads from structures
   and equipment to soils
  Many soil types require different designs.
  Identify geotechnical information required
  Soil boring plan and specifications
  Lab testing
  Geotechnical report
  Concrete design


                                                     15
                                                03/27/12
Essential Ground Design Elements
     IEEE 80-2000 Guide for Safety in AC Substation Grounding

1.   Data for soil resistivity, fault clearing times, and fault
     magnitude.
2.   Conductor and ground rod layout, location of shield
     wires and feeder neutrals.
3.   Know the material used and the depth of burial.
4.   More ground rods and larger grids reduce the touch and
     step potentials.
5.   Safe designs are required by IEEE 80, 81 and the NESC
     The metal to metal touch voltages between metallic objects or structures
     bonded to the ground grid is assumed to be negligible. However, the metal
     to metal touch voltages between metallic objects bonded to the grid and not
     bonded to the grid may be substantial.                                             16
                                                                                   03/27/12
Step and Touch
   Primary purpose is to assure that “during fault
    conditions” a person in the vicinity is not exposed
    to critical electric shock. The design must reduce
    the voltage individuals receive when they are in
    contact with equipment during fault conditions




                                                          17
                                                     03/27/12
Protective Relaying

   Modern relays are Intelligent Electronic
    Device’s (IED) that replace older electro-
    mechanical relays
   Detect abnormal or undesirable system
    operating conditions
   Initiate operation of circuit-interrupting
    devices
   Provide remote control and data
    monitoring
                                                      18
                                                 03/27/12
Protection Zones
   Based on the single line there will be multiple
    zones of protection which protect the
    equipment inside the substation.

   In the event of a fault being detected. The
    protective relays determine the fault location
    and open the circuit breakers clearing the fault.

   Initiate back-up protection operations when
    necessary.
                                                             19
                                                        03/27/12
Surge protection
      IEEE Std. 998-1996, Guide for Direct Stroke Shielding
    Substation design involves more than installing circuit
     breakers, transformers, and relays. Significant capital
     investment and reliability standards require attention to
     prevent surges (transient voltages) from entering the
     facility. These surges can be direct lightning strokes on the
     substation or on connected transmission lines.

l    Evaluate significance of facility being protected.
l    Evaluate geographical thunderstorm exposure.
l    Design suitable system of protection.
l    Evaluate the cost and effectiveness of the design.
                                                                   20
                                                              03/27/12
Seismic Thoughts
IEEE Std 693 - 2005 IEEE Recommended Practice for Seismic Design for Substations

   Prior to 1970 seismic requirements were minimal.
   Equipment commonly includes brittle materials
    such as porcelain.
   When two or more structures are mechanically
    linked by electrical conductors, they will interact
    with each other.
   Equipment may be installed with little or no slack
    for a “clean” look.
   Ideally, link the equipment so the two components
    can move independently.                             21
                                                                           03/27/12
Material & Equipment
Specifications
   IEEE
   A document that specifies, in a complete,
    precise, and verifiable manner, the
    requirements, design , behavior, or other
    characteristics of a system component.




                                                     22
                                                03/27/12
Transformers
IEEE C57.12.36, Standard Requirements for Liquid-Immersed Distribution
Substation Transformers

 Oil cooling
 230-69kV Wye-Delta Connection +/- 30 degrees
 69-12kV Delta-Wye Connection +/- 30 degrees




                                                                              23
                                                                         03/27/12
Air insulated Circuit breakers
    Make, break and carry normal load currents.
    Make and break abnormal currents (short circuit).
     http://animatedmanuals.com/S2%20anim.html
    Dissipates the energy in the arc by lengthening and cooling
     the arc before interrupting at current zero
    Live or dead tank design




                                                                        24
                                                                   03/27/12
Gas insulated Switchgear “GIS”
          C37.123-1991 IEEE guide to specifications for GIS




   Conductors are enclosed in a metallic housing in which a
    compressed gas sulfa hexafluoride (SF-6) is the primary
    insulating system

   Compact, multi-component assembly of breakers and buses.

   No live parts meets arc flash requirements.



                                                                    25
                                                               03/27/12
Disconnect Switches

Isolate major equipment from the electric
system and provide a visible open.



Non-load breaking device designed to open and
close an electric circuit.



                                                     26
                                                03/27/12
Capacitor Banks

 Primary purpose is power factor correction.
 Back-to-back switching can produce high peak
 transient in-rush current values.
 These currents can exceed the available fault current
 levels at the bus.
 These currents can damage substation equipment
 Appropriate precautions taken during the design
 process.
 Capacitor bank transient currents, based on
 ANSI/IEEE C37.012-1979
                                                              27
                                                         03/27/12
Control house
  Located to minimize cable lengths
  Cable entry method basement or cable
   trench.
  Grade higher so that water runs away.
  Provides weather proof and temperature
   control for equipment.
  Control panels grouped by voltage level and
   sized for future expansion.
  Block wall offers best design and cost.
  Location of Station Batteries
                                                  28
                                             03/27/12
Station Batteries
Batteries provide control power to switching and
substation components in times of an Ac power loss.
All critical control power comes from the DC System.




                                                     29
                                                03/27/12
Instruments and Meters
Current Transformer…An instrument
transformer intended to have its primary
winding connected in series with the
conductor carrying the current to be
measured or controlled




                                                30
                                           03/27/12
Environmental Concerns

 Storm water runoff occurs when precipitation
  from rain flows over the ground.
 Hard surfaces like driveways, sidewalks, and
  streets prevent storm water runoff from
  naturally soaking into the ground.
 All new construction shall have storm water
  provisions so rain water settles into the
  ground and does not flow out to the street.

                                                 31
                                            03/27/12
Substation Communications
 Fiber optics is the communication backbone that
 interconnects the substations for line relaying.




                                                     32
                                                03/27/12
Substation Automation




                             33
                        03/27/12
Substation Security
NERC requires utilities to implement physical
   security measures at their critical substations to
   safeguard personnel and prevent unauthorized
   access to critical assets and control systems.
 Physical security typically comprises five distinct
   systems:
3. Delay/Deterrence
4. Detection
5. Assessment
6. Communication
7. Response
                                                        34
                                                   03/27/12
Testing hits the mark




        CommissioningYou
           The End Thank Tests
                                      35
                                 03/27/12

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Link

  • 1. What is a substation?  Location for automatic protective devices  Interconnects transmission lines  Permits switching of system equipment.  Directs flow of power  Detects and isolates faulted system components. A properly planned and designed substation is essential for the reliable operation of the electric system. 1 03/27/12
  • 2. Design Objectives •Achieve reliability and flexibility •Satisfy electric system requirements •Minimizing investment costs 2 03/27/12
  • 3. Needs Determination The existing “Electric System” is analyzed to determine the need to build new or improve existing substation facilities. 3 03/27/12
  • 5. Analysis Paralysis Through the planning process, system studies are conducted in order to properly design the substation. 5 03/27/12
  • 6. Costs Substations are capital-intensive construction projects that require long term strategic planning. 6 03/27/12
  • 7. Budgeting  Preliminary equipment layouts ballpark the costs and establish the broad requirements.  Real-Estate Site, size, and location affect the bottom line.  Long lead Items - ordered ahead of time.  Financing Bond issues 7 03/27/12
  • 8. Basic single line design  Develop a single line of the station and bus configuration.  General concept of substation  Physical layout and location of major equipment and steel structures  Equipment and materials specifications  Electrical and safety clearances based on IEEE standards IEEE 1427 Guide for Recommended Electrical Clearances and Insulation Levels in Air Insulated Electrical Power Substations. 8 03/27/12
  • 9. Bus Configurations 9 03/27/12
  • 10. Physical layout  Indoors?  Indoors the standard is Metal Clad Arc Flash IEEE 1584 guide to determine the arc flash hazard distance to which employees could be exposed during their work.  Gas insulated switchgear (GIS)  Indoor  Outdoor  Outdoors? Air insulated  High profile  Low profile 10 03/27/12
  • 11. Substation Footprint IEEE 1427™, “Guide for Recommended Electrical Clearances and Insulation Levels in Air Insulated Electrical Power Substations.  Equipment foundations and plot plan.  Locations of equipment and how they are connected to each other.  Physical orientation of the substation on site  Incoming and outgoing power lines.  Electrical clearances based on basic insulation level  Spacing between equipment  Equipment installation, maintenance and removal access.  Vehicle and personnel access 11 03/27/12
  • 12. Basic Impulse Level (BIL)  Lightning, circuit breakers and high voltage switches can create voltage surges that can be very damaging to electrical equipment.  The basic impulse level “BIL” of equipment measures its ability to withstand surges and indicates dielectric strength.  When power system components are designed with sufficient clearances and insulation to withstand these surges, the design is known as the Basic Impulse Level.  BIL dictates the phase to phase and phase to ground clearances and minimal spacing between components.  14.4kV = 110 BIL  69kV = 350 BIL 12  230kV = 900 BIL 03/27/12
  • 13. Component Spacing System kV BIL kV A B C D E F G H I J K L N P 230 1050 13 13 18 18 48 24 24 22 17 17 20 48 18 262 13 03/27/12
  • 14. Structure Loads Designed for mechanical and electrical forces. Seismic loads Dead loads  Line support, switches, insulators, phase wires, potential transformers Wind loads Operating loads Short circuit forces 14 03/27/12
  • 15. Foundations  Foundations transmit loads from structures and equipment to soils  Many soil types require different designs.  Identify geotechnical information required  Soil boring plan and specifications  Lab testing  Geotechnical report  Concrete design 15 03/27/12
  • 16. Essential Ground Design Elements IEEE 80-2000 Guide for Safety in AC Substation Grounding 1. Data for soil resistivity, fault clearing times, and fault magnitude. 2. Conductor and ground rod layout, location of shield wires and feeder neutrals. 3. Know the material used and the depth of burial. 4. More ground rods and larger grids reduce the touch and step potentials. 5. Safe designs are required by IEEE 80, 81 and the NESC The metal to metal touch voltages between metallic objects or structures bonded to the ground grid is assumed to be negligible. However, the metal to metal touch voltages between metallic objects bonded to the grid and not bonded to the grid may be substantial. 16 03/27/12
  • 17. Step and Touch  Primary purpose is to assure that “during fault conditions” a person in the vicinity is not exposed to critical electric shock. The design must reduce the voltage individuals receive when they are in contact with equipment during fault conditions 17 03/27/12
  • 18. Protective Relaying  Modern relays are Intelligent Electronic Device’s (IED) that replace older electro- mechanical relays  Detect abnormal or undesirable system operating conditions  Initiate operation of circuit-interrupting devices  Provide remote control and data monitoring 18 03/27/12
  • 19. Protection Zones  Based on the single line there will be multiple zones of protection which protect the equipment inside the substation.  In the event of a fault being detected. The protective relays determine the fault location and open the circuit breakers clearing the fault.  Initiate back-up protection operations when necessary. 19 03/27/12
  • 20. Surge protection IEEE Std. 998-1996, Guide for Direct Stroke Shielding Substation design involves more than installing circuit breakers, transformers, and relays. Significant capital investment and reliability standards require attention to prevent surges (transient voltages) from entering the facility. These surges can be direct lightning strokes on the substation or on connected transmission lines. l Evaluate significance of facility being protected. l Evaluate geographical thunderstorm exposure. l Design suitable system of protection. l Evaluate the cost and effectiveness of the design. 20 03/27/12
  • 21. Seismic Thoughts IEEE Std 693 - 2005 IEEE Recommended Practice for Seismic Design for Substations  Prior to 1970 seismic requirements were minimal.  Equipment commonly includes brittle materials such as porcelain.  When two or more structures are mechanically linked by electrical conductors, they will interact with each other.  Equipment may be installed with little or no slack for a “clean” look.  Ideally, link the equipment so the two components can move independently. 21 03/27/12
  • 22. Material & Equipment Specifications  IEEE  A document that specifies, in a complete, precise, and verifiable manner, the requirements, design , behavior, or other characteristics of a system component. 22 03/27/12
  • 23. Transformers IEEE C57.12.36, Standard Requirements for Liquid-Immersed Distribution Substation Transformers Oil cooling 230-69kV Wye-Delta Connection +/- 30 degrees 69-12kV Delta-Wye Connection +/- 30 degrees 23 03/27/12
  • 24. Air insulated Circuit breakers  Make, break and carry normal load currents.  Make and break abnormal currents (short circuit). http://animatedmanuals.com/S2%20anim.html  Dissipates the energy in the arc by lengthening and cooling the arc before interrupting at current zero  Live or dead tank design 24 03/27/12
  • 25. Gas insulated Switchgear “GIS” C37.123-1991 IEEE guide to specifications for GIS  Conductors are enclosed in a metallic housing in which a compressed gas sulfa hexafluoride (SF-6) is the primary insulating system  Compact, multi-component assembly of breakers and buses.  No live parts meets arc flash requirements. 25 03/27/12
  • 26. Disconnect Switches Isolate major equipment from the electric system and provide a visible open. Non-load breaking device designed to open and close an electric circuit. 26 03/27/12
  • 27. Capacitor Banks Primary purpose is power factor correction. Back-to-back switching can produce high peak transient in-rush current values. These currents can exceed the available fault current levels at the bus. These currents can damage substation equipment Appropriate precautions taken during the design process. Capacitor bank transient currents, based on ANSI/IEEE C37.012-1979 27 03/27/12
  • 28. Control house  Located to minimize cable lengths  Cable entry method basement or cable trench.  Grade higher so that water runs away.  Provides weather proof and temperature control for equipment.  Control panels grouped by voltage level and sized for future expansion.  Block wall offers best design and cost.  Location of Station Batteries 28 03/27/12
  • 29. Station Batteries Batteries provide control power to switching and substation components in times of an Ac power loss. All critical control power comes from the DC System. 29 03/27/12
  • 30. Instruments and Meters Current Transformer…An instrument transformer intended to have its primary winding connected in series with the conductor carrying the current to be measured or controlled 30 03/27/12
  • 31. Environmental Concerns  Storm water runoff occurs when precipitation from rain flows over the ground.  Hard surfaces like driveways, sidewalks, and streets prevent storm water runoff from naturally soaking into the ground.  All new construction shall have storm water provisions so rain water settles into the ground and does not flow out to the street. 31 03/27/12
  • 32. Substation Communications Fiber optics is the communication backbone that interconnects the substations for line relaying. 32 03/27/12
  • 33. Substation Automation 33 03/27/12
  • 34. Substation Security NERC requires utilities to implement physical security measures at their critical substations to safeguard personnel and prevent unauthorized access to critical assets and control systems.  Physical security typically comprises five distinct systems: 3. Delay/Deterrence 4. Detection 5. Assessment 6. Communication 7. Response 34 03/27/12
  • 35. Testing hits the mark CommissioningYou The End Thank Tests 35 03/27/12

Editor's Notes

  1. First things first. Planning for the future Initially, the following conditions of the existing electric system are analyzed to determine the need to build new or improve existing substation facilities.
  2. Analysis Paralysis
  3. Dependant on the real estate available. Location of the facility. For example, down town redevelopment may require a certain look. Politicians and upper management may not want to see and exposed conductors. This drives cost and substation design.
  4. To minimize the effects of these surges, electrical system is protected by lighting arresters but they do not completely eliminate the surge.
  5. Requires design and analysis of step and touch potentials.
  6. Substation design involves more than installing circuit breakers, transformers, and relays. Significant capital investment and reliability standards require attention to prevent surges (transient voltages) from entering the facility. These surges can be direct lightning strokes on the substation or on connected transmission lines.
  7. Several large earthquakes causing millions of dollars in damage prompted IEEE standard 693 Seismic Design for Substations which represents a major change in requirements.
  8. Have to have a good strong document
  9. Circuit breakers are generally located so that each generator, transformer, bus, transmission line, etc., can be completely disconnected from the rest of the system. Circuit Breakers must have sufficient capacity so that they can carry momentarily the maximum short-circuit current that can flow through them, and then interrupt this current; they must also withstand closing in on such a short circuit and then interrupting it according to certain prescribed standards
  10. When two or more capacitor banks are in parallel on a common bus, the back-to-back switching of a bank against one or more already energized banks can produce high peak transient in-rush current values. Typically, these currents can exceed the available fault current levels previously present at the bus. The relatively high level and short duration of these currents can damage substation and control equipment necessitating that appropriate precautions be taken during the design process. Care must be taken to estimate capacitor bank transient currents, based on ANSI/IEEE C37.012-1979
  11. Dominant technology is vented lead acid. Poor performance of (VRLA) in the 80’s and 90’s. New technologies such as lithium ion and ultra capacitors may be the way of the future.
  12. These CT’s have a high failure rate. Are in a very bad spot if they fail. Not IEEE 693 compliant
  13. An electric substation automation system is an interface between the substation and its associated equipment to provide and maintain operations and control. Utilities face a increasing pressure for greater system reliability and customer satisfaction. Substation Automation ensures power system stability, fast load restoration, advanced fault notification and fault analysis. Intelligent Electronic Devices (IEDs) are a part of the substation automation system. IED is a generic name that covers protection, control, metering and monitoring devices that use microprocessor-based technology. IEDs may resemble the traditional meter or protective relay, but are significantly enhanced and cannot be easily compared to earlier technologies.