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QualityManagementSystem.com
   International Organization for Standardization
   Guidelines on how to document the
    processes in specific industries
   The goal:
    ◦ Consistency
    ◦ Set of complete, easy to follow instructions




                                  QualityManagementSystem.com
   CAPA is ‘Corrective Action Preventive Action’
             Corrective Action,           Action
   Essential for a complete quality management
    program
   Requirement and a fundamental tenet for
    Good Manufacturing Practices (GMP)
   A required part of
    ISO compliance




                             QualityManagementSystem.com
   Must exist within the quality program
   Unforeseen issues are:
    ◦   Addressed
    ◦   Remedied
    ◦   Eliminated
    ◦   Prevented
   Vital part of TQM practices to achieve zero
    defects




                             QualityManagementSystem.com
   Not difficult to understand or implement
   Not difficult to execute
   Unexpected occurrence will be identified
   Root cause analysis to identify the cause of
    defect
    d f t




                             QualityManagementSystem.com
   Action to fix the malfunction or defect
   Can be everything:
    ◦   Shutting down and inspecting machinery
    ◦   Issuing a public recall
    ◦   Retraining all of the production workers
    ◦   Modifying a computer program
    ◦   Modifying an operating procedure
              y g       p       gp
    ◦   Whatever else to stop the defect




                                   QualityManagementSystem.com
   Typical Preventive Actions:
    ◦ Write a new procedure
    ◦ Train everyone on it
    ◦ Documenting the training




                                 QualityManagementSystem.com
   Formalized process to make sure all of the
    corrective and preventive actions were
    completed
   Perform as intended
   Assured not to deal with the same issue again




                            QualityManagementSystem.com
   Start with the actions
   Expected completion dates
   Champions recorded into database




                           QualityManagementSystem.com
   Inspectors audit for:
    ◦   Compliance
    ◦   Incomplete actions
    ◦   Incomplete failure analyses
    ◦   Completed item to verify the claim
            p                   y




                                   QualityManagementSystem.com
   The CAPA system is one of the best ways to
    find, fix, and eliminate defects from the
    process




                            QualityManagementSystem.com
QualityManagementSystem.com

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Capa quality system – more than just corrective action

  • 2. International Organization for Standardization  Guidelines on how to document the processes in specific industries  The goal: ◦ Consistency ◦ Set of complete, easy to follow instructions QualityManagementSystem.com
  • 3. CAPA is ‘Corrective Action Preventive Action’ Corrective Action, Action  Essential for a complete quality management program  Requirement and a fundamental tenet for Good Manufacturing Practices (GMP)  A required part of ISO compliance QualityManagementSystem.com
  • 4. Must exist within the quality program  Unforeseen issues are: ◦ Addressed ◦ Remedied ◦ Eliminated ◦ Prevented  Vital part of TQM practices to achieve zero defects QualityManagementSystem.com
  • 5. Not difficult to understand or implement  Not difficult to execute  Unexpected occurrence will be identified  Root cause analysis to identify the cause of defect d f t QualityManagementSystem.com
  • 6. Action to fix the malfunction or defect  Can be everything: ◦ Shutting down and inspecting machinery ◦ Issuing a public recall ◦ Retraining all of the production workers ◦ Modifying a computer program ◦ Modifying an operating procedure y g p gp ◦ Whatever else to stop the defect QualityManagementSystem.com
  • 7. Typical Preventive Actions: ◦ Write a new procedure ◦ Train everyone on it ◦ Documenting the training QualityManagementSystem.com
  • 8. Formalized process to make sure all of the corrective and preventive actions were completed  Perform as intended  Assured not to deal with the same issue again QualityManagementSystem.com
  • 9. Start with the actions  Expected completion dates  Champions recorded into database QualityManagementSystem.com
  • 10. Inspectors audit for: ◦ Compliance ◦ Incomplete actions ◦ Incomplete failure analyses ◦ Completed item to verify the claim p y QualityManagementSystem.com
  • 11. The CAPA system is one of the best ways to find, fix, and eliminate defects from the process QualityManagementSystem.com