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CHAPTER 1:

HISTORY AND PERSPECTIVE
    OF INDUSTRIAL
     ENGINEERING


RAJEEV SHARAN- INTRODUCTION TO INDUSTRIAL ENGINEERING   1
   How did the two words “industrial” and
    “engineering” become combined to form
    the label “industrial engineering”?

   What is the relationship of industrial
    engineering      to   other   engineering
    disciplines, to business administration, to
    the social sciences?
              RAJEEV SHARAN- INTRODUCTION TO INDUSTRIAL   2
                            ENGINEERING
   To understand the role of industrial
    engineering (IE) it is helpful to learn the
    historical developments that were involved
    in the development of IE.

   Principles of early engineering were first
    taught in military academies and were
    concerned primarily with road and bridge
    construction and with defenses.
     RAJEEV SHARAN- INTRODUCTION TO INDUSTRIAL ENGINEERING   3
Some facts…
   Interrelated advancements in the fields of
    physics and mathematics laid the groundwork
    for practical applications of mechanical
    principles.

   The first significant application of electrical
    science was the development of the telegraph
    by Samuel Morse (approximately 1840).

   Thomas Edison’s invention of the carbon lamp
    (approximately 1880) led to widespread use of
    electricity for lighting purposes.
                                                             4
     RAJEEV SHARAN- INTRODUCTION TO INDUSTRIAL ENGINEERING
   The science of chemistry is concerned with
    understanding the nature of matter and learning
    how to produce desirable changes in materials.

   Fuels were needed for the new internal
    combustion engines. Lubricants were needed for
    the rapidly growing collection of mechanical
    devices. Protective coatings were needed for
    houses, metal products, ships, and so forth.

      RAJEEV SHARAN- INTRODUCTION TO INDUSTRIAL ENGINEERING   5
   Five major engineering disciplines (civil,
    chemical, electrical, industrial, and mechanical)
    were the branches of engineering that came out
    prior to the 1st World War.

   Developments following 2nd World War led to
    other engineering disciplines, such as nuclear
    engineering, electronic engineering, aeronautical
    engineering, and even computer engineering.

      RAJEEV SHARAN- INTRODUCTION TO INDUSTRIAL ENGINEERING   6
Chronology of Industrial Engineering
   Charles Babbage visited factories in England and the United
    States in the early 1800’s and began a systematic recording
    of the details involved in many factory operations.
   He carefully measured the cost of performing each operation
    as well as the time per operation required to manufacture a
    pound of pins.
   Babbage presented this information in a table, and thus
    demonstrated that money could be saved by using women
    and children to perform the lower-skilled operations.
   The higher-skilled, higher-paid men need only perform those
    operations requiring the higher skill levels.

   Frederick W. Taylor is credited with recognizing the potential
    improvements to be gained through analyzing the work
    content of a job and designing the job for maximum efficiency.

     RAJEEV SHARAN- INTRODUCTION TO INDUSTRIAL ENGINEERING      7
   Frank B. Gilbreth extended Taylor’s work considerably.
    Gilbreth’s primary contribution was the identification,
    analysis and measurement of fundamental motions
    involved in performing work.

   Another early pioneer in industrial engineering was
    Henry L. Gantt, who developed the so-called Gantt chart.
    The Gantt chart was a significant contribution in that it
    provided a systematic graphical procedure for pre-
    planning and scheduling work activities, reviewing
    progress, and updating the schedule. Gantt charts are
    still in widespread use today.

   During the 1920s and 1930s much fundamental work
    was done on economic aspects of managerial decisions,
    inventory problems, incentive plans, factory layout
    problems, material handling problems, and principles of
    organization.
       RAJEEV SHARAN- INTRODUCTION TO INDUSTRIAL ENGINEERING   8
Definition of Industrial Engineering
The following formal definition of industrial engineering has been
adopted by the Institute of Industrial Engineers (IIE):

“Industrial Engineering is concerned with the design,
improvement, and installation of integrated systems of
people, materials, information, equipment and energy. It
draws upon specialized knowledge and skill in the
mathematical, physical, and social sciences together with
the principles and methods of engineering analysis and
design to specify, predict, and evaluate the results to be
obtained from such system”.



 RAJEEV SHARAN- INTRODUCTION TO INDUSTRIAL ENGINEERING               9
Scope
   The extent of industrial engineering is
    evidenced by the wide range of such
    activities as research in biotechnology,
    development of new concepts of
    information    processing,  design    of
    automated factories, and operation of
    incentive wage plans.


     RAJEEV SHARAN- INTRODUCTION TO INDUSTRIAL ENGINEERING   10
Diversity
   Industrial engineering is a diverse discipline concerned with
    the design, improvement, installation, and management of
    integrated systems of people, materials, and equipment for
    all kinds of manufacturing and service operations.

   IE is concerned with performance measures and standards,
    research of new products and product applications, ways to
    improve use of scarce resources and many other problem
    solving adventures.

   IE draws upon specialized knowledge and skill in the
    mathematical, physical, and social sciences, together with
    a strong background in engineering analysis and design
    and the management sciences to specify, predict, and
    evaluate the performance from such systems.

        RAJEEV SHARAN- INTRODUCTION TO INDUSTRIAL ENGINEERING   11
Employment
   An Industrial Engineer may be employed in almost any
    type of industry, business or institution, from retail
    establishments to manufacturing plants to government
    offices to hospitals.

   Because their skills can be used in almost any type of
    organization, and also industrial engineers are more
    widely distributed among industries than other
    engineers.

   For example, industrial engineers work in insurance
    companies, banks, hospitals, retail organizations,
    airlines, government agencies, consulting firms,
    transportation, construction, public utilities, social
    service, electronics, personnel, sales, facilities design,
    manufacturing, processing, and warehousing.
                                                                    12
            RAJEEV SHARAN- INTRODUCTION TO INDUSTRIAL ENGINEERING
What activities…
    Develop applications of new processing, automation, and control
     technology.
    Install data processing, management information, wage incentive
     systems.
    Develop performance standards, job evaluation, and wage and
     salary programs.
    Research new products and product applications.
    Improve productivity through application of technology and human
     factors.
    Select operating processes and methods to do a task with proper
     tools and equipment
    Design facilities, management systems, operating procedures
    Improve planning and allocation of scarce resources
    RAJEEV SHARAN- INTRODUCTION TO INDUSTRIAL ENGINEERING          13
   Enhance plant environment and quality of people's
    working life
   Evaluate reliability and quality performance
   Develop management control systems to aid in financial
    planning and cost analysis
   Implement office systems, procedures, and policies
   Analyze complex business problems by operations
    research
   Conduct organization studies, plant location surveys,
    and system effectiveness studies
   Study potential markets for goods and services, raw
    material sources, labor supply, energy resources,
    financing, and taxes.

      RAJEEV SHARAN- INTRODUCTION TO INDUSTRIAL ENGINEERING   14
The evolution of the industrial and systems engineering
 profession has been affected significantly by a number of
                   related developments


1. Impact of Operations Research
 The development of industrial engineering has
  been greatly influenced by the impact of an
  analysis approach called operations research.

   This approach originated in England and the
    United States during 2nd World War and was
    aimed at solving difficult war-related problems
    through the use of science, mathematics,
    behavioral science, probability theory, and
    statistics.
     RAJEEV SHARAN- INTRODUCTION TO INDUSTRIAL ENGINEERING   15
2. Impact of Digital Computers
   Digital computers permit the rapid and accurate handling
   of vast quantities of data, thereby permitting the IE to
   design systems for effectively managing and controlling
   large, complex operations.

  The digital computer also permits the IE to construct
  computer simulation models of manufacturing facilities
  and the like in order to evaluate the effectiveness of
  alternative facility configurations, different management
  policies, and other management considerations.

  Computer simulation is emerging as the most widely
  used IE technique.The development and widespread
  utilization of personal computers is having an exciting
  impact on the practice of industrial engineering.
                                                            16
    RAJEEV SHARAN- INTRODUCTION TO INDUSTRIAL ENGINEERING
3. Emergence of Service Industries
   In the early days of the industrial engineering profession,
   IE practice was applied almost fully in manufacturing
   organizations. After the 2nd World War there was a
   growing awareness that the principles and techniques of
   IE were also applicable in non-manufacturing
   environments.

  Thousands of Industrial Engineers are employed by
  government organizations to increase efficiency, reduce
  paperwork, design computerized management control
  systems, implement project management techniques,
  monitor the quality and reliability of vendor-supplied
  purchases, and for many other functions
      RAJEEV SHARAN- INTRODUCTION TO INDUSTRIAL ENGINEERING   17

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Introduction to IE

  • 1. CHAPTER 1: HISTORY AND PERSPECTIVE OF INDUSTRIAL ENGINEERING RAJEEV SHARAN- INTRODUCTION TO INDUSTRIAL ENGINEERING 1
  • 2. How did the two words “industrial” and “engineering” become combined to form the label “industrial engineering”?  What is the relationship of industrial engineering to other engineering disciplines, to business administration, to the social sciences? RAJEEV SHARAN- INTRODUCTION TO INDUSTRIAL 2 ENGINEERING
  • 3. To understand the role of industrial engineering (IE) it is helpful to learn the historical developments that were involved in the development of IE.  Principles of early engineering were first taught in military academies and were concerned primarily with road and bridge construction and with defenses. RAJEEV SHARAN- INTRODUCTION TO INDUSTRIAL ENGINEERING 3
  • 4. Some facts…  Interrelated advancements in the fields of physics and mathematics laid the groundwork for practical applications of mechanical principles.  The first significant application of electrical science was the development of the telegraph by Samuel Morse (approximately 1840).  Thomas Edison’s invention of the carbon lamp (approximately 1880) led to widespread use of electricity for lighting purposes. 4 RAJEEV SHARAN- INTRODUCTION TO INDUSTRIAL ENGINEERING
  • 5. The science of chemistry is concerned with understanding the nature of matter and learning how to produce desirable changes in materials.  Fuels were needed for the new internal combustion engines. Lubricants were needed for the rapidly growing collection of mechanical devices. Protective coatings were needed for houses, metal products, ships, and so forth. RAJEEV SHARAN- INTRODUCTION TO INDUSTRIAL ENGINEERING 5
  • 6. Five major engineering disciplines (civil, chemical, electrical, industrial, and mechanical) were the branches of engineering that came out prior to the 1st World War.  Developments following 2nd World War led to other engineering disciplines, such as nuclear engineering, electronic engineering, aeronautical engineering, and even computer engineering. RAJEEV SHARAN- INTRODUCTION TO INDUSTRIAL ENGINEERING 6
  • 7. Chronology of Industrial Engineering  Charles Babbage visited factories in England and the United States in the early 1800’s and began a systematic recording of the details involved in many factory operations.  He carefully measured the cost of performing each operation as well as the time per operation required to manufacture a pound of pins.  Babbage presented this information in a table, and thus demonstrated that money could be saved by using women and children to perform the lower-skilled operations.  The higher-skilled, higher-paid men need only perform those operations requiring the higher skill levels.  Frederick W. Taylor is credited with recognizing the potential improvements to be gained through analyzing the work content of a job and designing the job for maximum efficiency. RAJEEV SHARAN- INTRODUCTION TO INDUSTRIAL ENGINEERING 7
  • 8. Frank B. Gilbreth extended Taylor’s work considerably. Gilbreth’s primary contribution was the identification, analysis and measurement of fundamental motions involved in performing work.  Another early pioneer in industrial engineering was Henry L. Gantt, who developed the so-called Gantt chart. The Gantt chart was a significant contribution in that it provided a systematic graphical procedure for pre- planning and scheduling work activities, reviewing progress, and updating the schedule. Gantt charts are still in widespread use today.   During the 1920s and 1930s much fundamental work was done on economic aspects of managerial decisions, inventory problems, incentive plans, factory layout problems, material handling problems, and principles of organization. RAJEEV SHARAN- INTRODUCTION TO INDUSTRIAL ENGINEERING 8
  • 9. Definition of Industrial Engineering The following formal definition of industrial engineering has been adopted by the Institute of Industrial Engineers (IIE): “Industrial Engineering is concerned with the design, improvement, and installation of integrated systems of people, materials, information, equipment and energy. It draws upon specialized knowledge and skill in the mathematical, physical, and social sciences together with the principles and methods of engineering analysis and design to specify, predict, and evaluate the results to be obtained from such system”. RAJEEV SHARAN- INTRODUCTION TO INDUSTRIAL ENGINEERING 9
  • 10. Scope  The extent of industrial engineering is evidenced by the wide range of such activities as research in biotechnology, development of new concepts of information processing, design of automated factories, and operation of incentive wage plans. RAJEEV SHARAN- INTRODUCTION TO INDUSTRIAL ENGINEERING 10
  • 11. Diversity  Industrial engineering is a diverse discipline concerned with the design, improvement, installation, and management of integrated systems of people, materials, and equipment for all kinds of manufacturing and service operations.  IE is concerned with performance measures and standards, research of new products and product applications, ways to improve use of scarce resources and many other problem solving adventures.  IE draws upon specialized knowledge and skill in the mathematical, physical, and social sciences, together with a strong background in engineering analysis and design and the management sciences to specify, predict, and evaluate the performance from such systems. RAJEEV SHARAN- INTRODUCTION TO INDUSTRIAL ENGINEERING 11
  • 12. Employment  An Industrial Engineer may be employed in almost any type of industry, business or institution, from retail establishments to manufacturing plants to government offices to hospitals.  Because their skills can be used in almost any type of organization, and also industrial engineers are more widely distributed among industries than other engineers.  For example, industrial engineers work in insurance companies, banks, hospitals, retail organizations, airlines, government agencies, consulting firms, transportation, construction, public utilities, social service, electronics, personnel, sales, facilities design, manufacturing, processing, and warehousing. 12 RAJEEV SHARAN- INTRODUCTION TO INDUSTRIAL ENGINEERING
  • 13. What activities…  Develop applications of new processing, automation, and control technology.  Install data processing, management information, wage incentive systems.  Develop performance standards, job evaluation, and wage and salary programs.  Research new products and product applications.  Improve productivity through application of technology and human factors.  Select operating processes and methods to do a task with proper tools and equipment  Design facilities, management systems, operating procedures  Improve planning and allocation of scarce resources RAJEEV SHARAN- INTRODUCTION TO INDUSTRIAL ENGINEERING 13
  • 14. Enhance plant environment and quality of people's working life  Evaluate reliability and quality performance  Develop management control systems to aid in financial planning and cost analysis  Implement office systems, procedures, and policies  Analyze complex business problems by operations research  Conduct organization studies, plant location surveys, and system effectiveness studies  Study potential markets for goods and services, raw material sources, labor supply, energy resources, financing, and taxes. RAJEEV SHARAN- INTRODUCTION TO INDUSTRIAL ENGINEERING 14
  • 15. The evolution of the industrial and systems engineering profession has been affected significantly by a number of related developments 1. Impact of Operations Research  The development of industrial engineering has been greatly influenced by the impact of an analysis approach called operations research.  This approach originated in England and the United States during 2nd World War and was aimed at solving difficult war-related problems through the use of science, mathematics, behavioral science, probability theory, and statistics. RAJEEV SHARAN- INTRODUCTION TO INDUSTRIAL ENGINEERING 15
  • 16. 2. Impact of Digital Computers Digital computers permit the rapid and accurate handling of vast quantities of data, thereby permitting the IE to design systems for effectively managing and controlling large, complex operations. The digital computer also permits the IE to construct computer simulation models of manufacturing facilities and the like in order to evaluate the effectiveness of alternative facility configurations, different management policies, and other management considerations. Computer simulation is emerging as the most widely used IE technique.The development and widespread utilization of personal computers is having an exciting impact on the practice of industrial engineering. 16 RAJEEV SHARAN- INTRODUCTION TO INDUSTRIAL ENGINEERING
  • 17. 3. Emergence of Service Industries In the early days of the industrial engineering profession, IE practice was applied almost fully in manufacturing organizations. After the 2nd World War there was a growing awareness that the principles and techniques of IE were also applicable in non-manufacturing environments. Thousands of Industrial Engineers are employed by government organizations to increase efficiency, reduce paperwork, design computerized management control systems, implement project management techniques, monitor the quality and reliability of vendor-supplied purchases, and for many other functions RAJEEV SHARAN- INTRODUCTION TO INDUSTRIAL ENGINEERING 17