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By
Rajesh Prasad
ED Metro RVNL
PROTOCOL FOR SAFE
EXECUTION OF
INFRA PROJECTS
04.10.2018
What it means…
First Principle in Safety……..
• Do not PLAY with Safety….
- A matter of concern….
Good Physique
Regular Check ups
Preventive Measures &
Medicines
Proper & Timely Cure &
Restoration
A KEY TO LONG HEALTHY LIFE OF MAN/STRUCTURE
Good Construction
Regular Inspections
Preventive Measures &
Materials
Proper & Timely Repairs &
Restoration
Construction Safety ProtocolAdequate care till baby is born
PAINFUL . . .
Safety Protocol: Near
miss is equally
important
Herbert Heinrich showed that for every accident resulting in a
fatality or major disabling injury, there are approximately 300 unsafe
incidents. The take-home message is that by reducing the number of
near-misses you also reduce the chance of the fatality occurring,
because you have lowered frequency of at-risk behaviours.
1
Major
accident
29
Minor injury errors
300 Non –injury errors
UNSAFE CONDITIONS and practices
Heinrich 300-29-1 Model
1
29
300
Major Injury
Minor Injury
Near Misses
Near Misses must be reported and analysed…
सावधानी हटी ….
दुर्घटना र्टी…..
UNDER-CONSTRUCTION FLYOVER
COLLAPSES IN VARANASI (15.05.2018)
I-GIRDER STEEL FRAME LOCKING
ARRANGEMENT
STEEL FRAME LOCKING ARRANAGEMENT
Bad quality and lack
of supervision
results into unsafe
situation
Bhagalpur Bridge dismantling leading to
a disaster on 02.12.2006
Dismantling is equally
important and to be addressed
technically before undertaking
Sequencing in construction is very important
Placements of wrong bearings…
Ultadanga flyover
(03.03.2013)
Zamrudpur Metro worksite accident
‘L’ pier gave enough warnings….
(2009)
Display the safety posters and standards at worksite
Construction Safety Protocol:
All have to be careful…
Construction Safety Protocol:
For electrical matter and for earthing, take
extra precautions…
PPE is the first of it’s requirements in
safety protocol
Safety Protocol : Little care make you safer
Safety Protocol : Be attentive and never relax…
Safety Protocol: Ensuring safety improves
body language and work culture..
Do not use
shortcut…
Basic principles of Safety Protocol:
Read and follow safety booklets
for the Protocol…..
Careless vis-a-vis Careful
Careful
Careless
Safety Protocol:
Cleanliness at
work sites
ensures better
Safety protocol..
Metro by RVNL
Safe Construction protocol
brings a lot of happiness…
Construction Safety Protocol should be
part of team culture…
TEAMWORK divides the tasks and
multiplies the SUCCESS
It is linked to your safety and creates
safety culture at work site
Do not play with safety
and do not
compromise…
Safety Protocol:
Do not play with safety and do not make jokes
on it…
Safety Protocol:
Never play and never try to have fun…
Safety Protocol:
Never relax and play…
Construction Safety Protocol:
Ladder to success in project implementation is
to follow Safety regulations
Wearing safety harness correctly brings
confidence…
Non-wearing of safety harness may finish
you…
Safety first vs Safety last – choice is yours …
Construction Safety Protocol:
Look for danger and help others…
Construction Safety Protocol:
At site concentrate on works not on paper
Construction Safety Protocol:
Choice is yours?
Worksite is not the place to play, to enjoy or
to have fun…
Ultimate aim of Construction Safety Protocol
is to Construct Safe…
May not get the chance of hospital trip
Vivekananda Flyover 31.03.2016
Handle
Media
With
Care
Restoration work of Vivekananda Flyover by RVNL
Vivekananda Flyover suddenly collapsed on 31.03.2016
IIT KGP REPORT- DEC 2017
- Poor Contract - Poor Workmanship
- Poor Design - Poor Supervision
- Poor Material
SAFETY MEASURES TAKEN AT WORK SITE
Proper barricading at site to protect Motorists,
Pedestrians, Workmen, Plant & Equipment from accident
• Display of temporary traffic signs as per the requirement of the
Traffic Police.
SAFETY MEASURES TAKEN AT WORK SITE
SAFETY MEASURES TAKEN AT WORK SITE
Protection of worksite…
(Pile Cap work)
SAFETY MEASURES TAKEN AT WORK SITE
Height gauge and safety fish net provided for safety of
pedestrian and vehicular traffic
Height Gauge
Safety Fish Net
DAKSHINESWAR STATION
How the PFs were protected with contiguous piles….
EXPRESSWAY DIVERSION – CLOSE TO BUILDINGS
(Near Dunlop Bridge)
Construction of expressway near buildings…..
DISMANTLING OF PSC BOX GIRDERS OF OLD DUNLOP BRIDGE BY USING
DIAMOND CUTTER ENSURING PROPER SAFETY AT WORK SITE
Safe work practices adopted during erection at
cable stayed bridge site
The summary of blast vibration
and Fast Fourier Transform
Analysis (FFT)
PPV = 4.572 mm/s< 10mm/sec.
Noise = 106.0 dB < 146 dB
Monitoring System at tunnel site
• 6 nos. sensors have been installed on the stay
cables subjected to maximum loads. The ROBO
Control System of M/s Mageba .
• The structural monitoring system issues alarm
notification based on measurements by the on-
structure instrumentation when pre-defined
threshold values of structural loads are passed.
MONITORING SYSTEM, CABLE STAYED BRIDGE SITE
Helmet must, Safety first at workplaces…
Safety First Helmet Must
Never take chances…
Construction Safety Protocol:
Avoid phone and social media at worksite…
Construction Safety Protocol:
- Love your family not the neighbors and
concentrate at workplace..
- Biased adultery law dated 27.09.2018.
Construction Safety Protocol:
A FEW FACTS:
 The first few weeks on each new site is the most
dangerous.
 Accidents are more frequent at the end of the
day.
 Construction over busy roads.
 Safety helmets, Hi-viz jackets, safety boots do
prevent injury and death.
 Light weight shoes-such as trainers or runners
are not suitable at site.
 Idling/Stoppage of worksite make the worksite
vulnerable…
Construction Accidents
• 56% falls from height
• 21% trapped by something collapsing or
overturning
• 10% struck by a moving vehicle
• 5% contact with electricity or electrical discharge
• 4% struck by a flying/falling object during machine
lifting of materials
• 3% contact with moving machinery or material
being machined
• 1% exposure to a hot or harmful substance
Breakdown of fatalities according to type
of accident in construction industry
Safe Access on Site
 Everyone can get to their place of work
safely
 Edges from which people could fall are
provided with double guard rails or other
suitable edge protection
 Holes are protected with clearly marked and
fixed covers to prevent falls
 Site is tidy
 Good Lighting
 Fenced off from public
Working at Height
Height HAZARDS on Construction Sites
Holes in Floors, Gaps on Working Platforms, Shafts and
Stairwells not Adequately Covered, Barricaded, Fenced Off
 Using ladders or scaffolding without
proper fixing is crazy
 Never use incomplete scaffolding.
 Make sure there are hand rails and toe
boards at all edges
 Things fall on sites, wear your helmet
 Before starting work at heights check for
clearance from any overhead power lines
LETHAL LADDERS
 Right for the job. Would scaffolding
or a cherry picker be better?
 In good shape
 Secured near the top
 On a firm base and footing
 Rising at least 1 meter beyond the landing
place or that there is a proper hand hold
Always have a firm grip on the ladder and
keep a good balance
Ladders kill a lot of people.
Make sure the ladder is:-
CRANE SAFETY
• The weight of the load must be carefully
estimated
• The crane must be fitted with an automatic safe
load indicator (one that works)
• The crane must always work on a hard, level base
• The load must be properly fixed and secured
• The banksman must be trained to give clear
signals
• Third party inspection and trials
• Testing and third party inspection of wire rope.
• Checklist
Very Simply :-
Traffic Vehicles & Plant
 Vehicles and pedestrians should be kept
apart on- site – separate them as much as
possible using barriers
 Adequate clearance around slewing vehicles
 Avoid reversing where possible & use
one-way system
 Vehicles should have reversing alarms/sirens
Safe execution by
the side of track…..
ELECTRICITY
• Treat electricity with respect
• Check constantly that cables are not
damaged or worn
• Keep trailing cables off the ground
and away from water
• Never overload or use makeshift
plugs and fuses
Good practice with electricity at site:-
Basic requirements…
Most construction sites require at least:
• Hard hat
• Safety Boots
• Hi-viz jacket
• Safety Glasses
Wear them always for your safety
No job is so important that it cannot be done
safely
UNDER NO CIRCUMSTANCES ARE PERSONS
WORKING ON SITE TO PUT THEMSELVES IN
DANGER
BEST - BE Safe Today
Checks…
• Ensuring work permits
• Internal/ External safe audits in regular
frequencies
• Checklists throughout the construction phase
• Display safety posters and assurance
• Preparation of audit reports for check
• Indentifying non conformant, non compliance
• Near misses actions which has ability to
cause risk
• Legal requirements
SAFETY PLEDGE
Make it a habit
Watch out for….
WE, CARE FOR THE SAFETY OF YOUNG AND
OLD
ALL SHOULD FOLLOW THE SAFETY RULES AS
DISCUSSED AND TOLD
AFTER THOUGHT.….
Safety - a small investment
for a rich future.
Safety can distinguish you.
Lack of safety can extinguish
you.
Safety comes in cans :
I can, you can, we can.
ALERT TODAY – ALIVE
TOMORROW
Quality of Food is important for him. Quality n Safety during
Construction is important for us.
Quality & Safety
Never implement a project unless all resources are available
and quality & safety issues are addressed
PROTOCOL FOR SAFE EXECUTION OF INFRA PROJECTS  BY RAJESH PRASAD ED RVNL DT 04.10.2018

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PROTOCOL FOR SAFE EXECUTION OF INFRA PROJECTS BY RAJESH PRASAD ED RVNL DT 04.10.2018

  • 1. By Rajesh Prasad ED Metro RVNL PROTOCOL FOR SAFE EXECUTION OF INFRA PROJECTS 04.10.2018
  • 3. First Principle in Safety…….. • Do not PLAY with Safety…. - A matter of concern….
  • 4. Good Physique Regular Check ups Preventive Measures & Medicines Proper & Timely Cure & Restoration A KEY TO LONG HEALTHY LIFE OF MAN/STRUCTURE Good Construction Regular Inspections Preventive Measures & Materials Proper & Timely Repairs & Restoration
  • 5. Construction Safety ProtocolAdequate care till baby is born PAINFUL . . .
  • 6.
  • 7. Safety Protocol: Near miss is equally important
  • 8. Herbert Heinrich showed that for every accident resulting in a fatality or major disabling injury, there are approximately 300 unsafe incidents. The take-home message is that by reducing the number of near-misses you also reduce the chance of the fatality occurring, because you have lowered frequency of at-risk behaviours. 1 Major accident 29 Minor injury errors 300 Non –injury errors UNSAFE CONDITIONS and practices
  • 9. Heinrich 300-29-1 Model 1 29 300 Major Injury Minor Injury Near Misses Near Misses must be reported and analysed…
  • 10. सावधानी हटी …. दुर्घटना र्टी….. UNDER-CONSTRUCTION FLYOVER COLLAPSES IN VARANASI (15.05.2018)
  • 11. I-GIRDER STEEL FRAME LOCKING ARRANGEMENT STEEL FRAME LOCKING ARRANAGEMENT
  • 12. Bad quality and lack of supervision results into unsafe situation
  • 13. Bhagalpur Bridge dismantling leading to a disaster on 02.12.2006 Dismantling is equally important and to be addressed technically before undertaking
  • 14. Sequencing in construction is very important Placements of wrong bearings… Ultadanga flyover (03.03.2013)
  • 15. Zamrudpur Metro worksite accident ‘L’ pier gave enough warnings…. (2009)
  • 16. Display the safety posters and standards at worksite Construction Safety Protocol:
  • 17. All have to be careful… Construction Safety Protocol:
  • 18. For electrical matter and for earthing, take extra precautions…
  • 19. PPE is the first of it’s requirements in safety protocol
  • 20. Safety Protocol : Little care make you safer
  • 21. Safety Protocol : Be attentive and never relax…
  • 22. Safety Protocol: Ensuring safety improves body language and work culture..
  • 23. Do not use shortcut… Basic principles of Safety Protocol:
  • 24. Read and follow safety booklets for the Protocol…..
  • 26. Cleanliness at work sites ensures better Safety protocol.. Metro by RVNL
  • 27. Safe Construction protocol brings a lot of happiness…
  • 28. Construction Safety Protocol should be part of team culture… TEAMWORK divides the tasks and multiplies the SUCCESS
  • 29. It is linked to your safety and creates safety culture at work site
  • 30. Do not play with safety and do not compromise… Safety Protocol:
  • 31. Do not play with safety and do not make jokes on it… Safety Protocol:
  • 32. Never play and never try to have fun… Safety Protocol:
  • 33. Never relax and play… Construction Safety Protocol:
  • 34. Ladder to success in project implementation is to follow Safety regulations
  • 35. Wearing safety harness correctly brings confidence…
  • 36. Non-wearing of safety harness may finish you…
  • 37. Safety first vs Safety last – choice is yours … Construction Safety Protocol:
  • 38. Look for danger and help others… Construction Safety Protocol:
  • 39. At site concentrate on works not on paper Construction Safety Protocol:
  • 41. Worksite is not the place to play, to enjoy or to have fun…
  • 42. Ultimate aim of Construction Safety Protocol is to Construct Safe…
  • 43. May not get the chance of hospital trip Vivekananda Flyover 31.03.2016
  • 45. Restoration work of Vivekananda Flyover by RVNL
  • 46. Vivekananda Flyover suddenly collapsed on 31.03.2016 IIT KGP REPORT- DEC 2017 - Poor Contract - Poor Workmanship - Poor Design - Poor Supervision - Poor Material
  • 47. SAFETY MEASURES TAKEN AT WORK SITE Proper barricading at site to protect Motorists, Pedestrians, Workmen, Plant & Equipment from accident
  • 48. • Display of temporary traffic signs as per the requirement of the Traffic Police. SAFETY MEASURES TAKEN AT WORK SITE
  • 49. SAFETY MEASURES TAKEN AT WORK SITE Protection of worksite… (Pile Cap work)
  • 50. SAFETY MEASURES TAKEN AT WORK SITE Height gauge and safety fish net provided for safety of pedestrian and vehicular traffic Height Gauge Safety Fish Net
  • 51. DAKSHINESWAR STATION How the PFs were protected with contiguous piles….
  • 52. EXPRESSWAY DIVERSION – CLOSE TO BUILDINGS (Near Dunlop Bridge) Construction of expressway near buildings…..
  • 53. DISMANTLING OF PSC BOX GIRDERS OF OLD DUNLOP BRIDGE BY USING DIAMOND CUTTER ENSURING PROPER SAFETY AT WORK SITE
  • 54. Safe work practices adopted during erection at cable stayed bridge site
  • 55. The summary of blast vibration and Fast Fourier Transform Analysis (FFT) PPV = 4.572 mm/s< 10mm/sec. Noise = 106.0 dB < 146 dB Monitoring System at tunnel site
  • 56. • 6 nos. sensors have been installed on the stay cables subjected to maximum loads. The ROBO Control System of M/s Mageba . • The structural monitoring system issues alarm notification based on measurements by the on- structure instrumentation when pre-defined threshold values of structural loads are passed. MONITORING SYSTEM, CABLE STAYED BRIDGE SITE
  • 57. Helmet must, Safety first at workplaces…
  • 60. Avoid phone and social media at worksite… Construction Safety Protocol:
  • 61. - Love your family not the neighbors and concentrate at workplace.. - Biased adultery law dated 27.09.2018. Construction Safety Protocol:
  • 62. A FEW FACTS:  The first few weeks on each new site is the most dangerous.  Accidents are more frequent at the end of the day.  Construction over busy roads.  Safety helmets, Hi-viz jackets, safety boots do prevent injury and death.  Light weight shoes-such as trainers or runners are not suitable at site.  Idling/Stoppage of worksite make the worksite vulnerable…
  • 63. Construction Accidents • 56% falls from height • 21% trapped by something collapsing or overturning • 10% struck by a moving vehicle • 5% contact with electricity or electrical discharge • 4% struck by a flying/falling object during machine lifting of materials • 3% contact with moving machinery or material being machined • 1% exposure to a hot or harmful substance Breakdown of fatalities according to type of accident in construction industry
  • 64. Safe Access on Site  Everyone can get to their place of work safely  Edges from which people could fall are provided with double guard rails or other suitable edge protection  Holes are protected with clearly marked and fixed covers to prevent falls  Site is tidy  Good Lighting  Fenced off from public
  • 65. Working at Height Height HAZARDS on Construction Sites Holes in Floors, Gaps on Working Platforms, Shafts and Stairwells not Adequately Covered, Barricaded, Fenced Off  Using ladders or scaffolding without proper fixing is crazy  Never use incomplete scaffolding.  Make sure there are hand rails and toe boards at all edges  Things fall on sites, wear your helmet  Before starting work at heights check for clearance from any overhead power lines
  • 66. LETHAL LADDERS  Right for the job. Would scaffolding or a cherry picker be better?  In good shape  Secured near the top  On a firm base and footing  Rising at least 1 meter beyond the landing place or that there is a proper hand hold Always have a firm grip on the ladder and keep a good balance Ladders kill a lot of people. Make sure the ladder is:-
  • 67. CRANE SAFETY • The weight of the load must be carefully estimated • The crane must be fitted with an automatic safe load indicator (one that works) • The crane must always work on a hard, level base • The load must be properly fixed and secured • The banksman must be trained to give clear signals • Third party inspection and trials • Testing and third party inspection of wire rope. • Checklist Very Simply :-
  • 68. Traffic Vehicles & Plant  Vehicles and pedestrians should be kept apart on- site – separate them as much as possible using barriers  Adequate clearance around slewing vehicles  Avoid reversing where possible & use one-way system  Vehicles should have reversing alarms/sirens
  • 69. Safe execution by the side of track…..
  • 70. ELECTRICITY • Treat electricity with respect • Check constantly that cables are not damaged or worn • Keep trailing cables off the ground and away from water • Never overload or use makeshift plugs and fuses Good practice with electricity at site:-
  • 71. Basic requirements… Most construction sites require at least: • Hard hat • Safety Boots • Hi-viz jacket • Safety Glasses Wear them always for your safety
  • 72. No job is so important that it cannot be done safely UNDER NO CIRCUMSTANCES ARE PERSONS WORKING ON SITE TO PUT THEMSELVES IN DANGER BEST - BE Safe Today
  • 73. Checks… • Ensuring work permits • Internal/ External safe audits in regular frequencies • Checklists throughout the construction phase • Display safety posters and assurance • Preparation of audit reports for check • Indentifying non conformant, non compliance • Near misses actions which has ability to cause risk • Legal requirements
  • 76. WE, CARE FOR THE SAFETY OF YOUNG AND OLD ALL SHOULD FOLLOW THE SAFETY RULES AS DISCUSSED AND TOLD AFTER THOUGHT.….
  • 77. Safety - a small investment for a rich future. Safety can distinguish you. Lack of safety can extinguish you.
  • 78.
  • 79. Safety comes in cans : I can, you can, we can. ALERT TODAY – ALIVE TOMORROW
  • 80. Quality of Food is important for him. Quality n Safety during Construction is important for us. Quality & Safety Never implement a project unless all resources are available and quality & safety issues are addressed