2. CONTENT
Introduction
Construction
Principle of Operation
Types of Polyfuses
Advantage Over Conventional Fuses
Applications of Polyfuse
Conclusion
4. CONSTRUCTION
Polyfuse circuit protection devices are made from a
composite of semi-crystalline polymer and conductive
particles.
At normal temperature, the conductive particles form
low-resistance networks in the polymer.
While cool, the polymer is in a crystalline state, with
the carbon forced into the regions between crystals,
forming many conductive chains.
5. The increase in volume during melting of the crystalline
phase separates the conductive particles resulting in a
large non-linear increase in the resistance of the device.
6. PRINCIPLE OF OPERATION
As the device heats, the polymer will expand, changing
from a crystalline into an amorphous state.
The expansion separates the carbon particles and
breaks the conductive pathways, causing the resistance
of the device to increase.
7. This will cause the device to heat faster and expand more,
further raising the resistance. This increase in resistance
substantially reduces the current in the circuit.
8. When power is removed, the heating due to the holding
current will stop and the PPTC device will cool.
As the device cools, it regains its original crystalline
structure and returns to a low resistance state where it
can hold the current as specified for the device.
10. Typical Resistance Recoveryafter a Trip Event
Figure shows typical behavior of a PolySwitch device that is
tripped and then allowed to cool.
This figure illustrates how, even after a no. of hours, the device
resistance is still greater than the initial resistance.
Over an extended period of time, device resistance will
continue to fall and will eventually approach initial resistance.
11. OPERATING PARAMETERS
Initial Resistance
Operating Voltage
Holding Current
Trip Current
Time to Trip
Tripped State
Leakage Current
Power Dissipation
13. TYPES OF POLYFUSES
Surface Mount Resettable Fuses
Radial-Leaded Resettable Fuses
Battery Strap Resettable Fuses
14. ADVANTAGE OVER
CONVENTIONAL FUSE
Over current protection.
Low base resistance.
Automatic resettability.
Short time to trip.
No arching during faulty situations.
Small dimensions and compact designs.
Withstand mechanical shocks and vibrations.
Life time- up to 10 times longer.
15. APPLICATION OF POLYFUSE
Speaker Protection
Battery Protection
Transformer protection
Protection of Electrical Equipments
Protection of Computer Peripherals
Automobiles, Industrial Control