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Kanban for Sustainment projects April 23rd, 2010-- Atlanta, GA (LSSC10) Sameh Zeid-- sameh@koo-doy.com 1
Sample software sustainment system Customer request Customer acceptance Review & High-Level Design Test & Development QA, Build & Release 1 Day.-Team 2Day.-Team 1 Day.-Team 2 Duration $ 1/Day-Team $ 2/Day-Team $ 2/Day-Team Cost 1 Request/Team 1 Request/Team 1 Request/Team WIP limit/team
Situation 1 Arrival rate is constant = 1 Request/day All Requests are of Standard size No defect produced by any team Items are processed in FIFO basis Every team always take same duration per CR 3
4 Lead-Time Date Request Submitted
2 Days Cycle Time $10 Cost per request 50% Throughput
Situation 2 Exactly same rules as situation 1, we just added one more team for Test & Development stage 6
4 Days Lead Time 1 day Cycle Time $7 Cost per request 100% Throughput
Situation 3 Same rules. Size is uniformly distributed.  Large Standard Tiny 2 Day 4 Day 8 Day 8
Lead Time Date submitted
Size indifference Increasing trend in Lead-Time  Conclusions
Stochastic system Sustainment center Item size Throughput Arrival rate CR priority Lead Time Stage defect injection rate Cost/ CR Time deviation per stage 11 Cycle Time
Controlling input factors Effect of Factors change/ interact
Simulation should be done beforehand!
Continue with normal working practice
At interval-end, collect data Feedback for process changes
Refine the system And possibly the agreement
Use Lean Measures for agreement setting Not person-hours
Simulate to know from up-front how system would behave
This will reduce daily tracking overheads
Kanban is like a doctor, extensively wanted till you cure Afterwards, Follow-ups
Thank you! 21

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Kanban for sustainment lssc10