Smart factory Solution from InTouch Systems Pvt. Ltd.

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Sanjay Singh

Technology Business

Smart Factory
By InTouch Systems Pvt. Ltd.

ERP
Top Floor
Shop Floor
------
Data
------
------
Data
------
Data
The data between
the shop floor and
ERP is transferred
manually using
documents.
In a Traditional Enterprise Resource Planning (ERP)

ERP
Top Floor
Shop Floor
0
1
MES
0
1
------
Data
------
Data
------
Data
------
The data between the ERP and
MES is transferred
electronically whereas the
data between the shop floor
and MES is transferred
manually using documents.
ERP with Manufacturing Execution System (MES)

ERP
Top Floor
Shop Floor
0
1
Data
MES 0
1
0
1
0
1
HMI
& SCADA
The data between the ERP and
MES is transferred electronically.
Also the data on the shop floor is
acquired electronically and
transferred to MES electronically.
ERP with MES & Smart Factory

Application
• Steel / Allied Manufacturing
• Foundry / Forging
• Machine Shop / Auto Component
• Assembly
• Material Handling
6

Benefits
• Lean Manufacturing
• Improved Productivity / OEE
• Online tracking of Bottle Necks
• Agile Manufacturing
7

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Smart factory Solution from InTouch Systems Pvt. Ltd.

1. Smart Factory By InTouch Systems Pvt. Ltd.

2. ERP Top Floor Shop Floor ------ Data ------ ------ Data ------ Data The data between the shop floor and ERP is transferred manually using documents. In a Traditional Enterprise Resource Planning (ERP)

3. ERP Top Floor Shop Floor 0 1 MES 0 1 ------ Data ------ Data ------ Data ------ The data between the ERP and MES is transferred electronically whereas the data between the shop floor and MES is transferred manually using documents. ERP with Manufacturing Execution System (MES)

4. ERP Top Floor Shop Floor 0 1 Data MES 0 1 0 1 0 1 HMI & SCADA The data between the ERP and MES is transferred electronically. Also the data on the shop floor is acquired electronically and transferred to MES electronically. ERP with MES & Smart Factory

5. ERP IcSoft MES IcSoft Kiosk / HMI

6. Application • Steel / Allied Manufacturing • Foundry / Forging • Machine Shop / Auto Component • Assembly • Material Handling 6

7. Benefits • Lean Manufacturing • Improved Productivity / OEE • Online tracking of Bottle Necks • Agile Manufacturing 7

8. Trials / Demo’s Under Progress 8

9. Data acquisition - Foundry

10. Data acquisition - Steel

11. Data acquisition – Machine Shop

12. Data acquisition – Assembly Line