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DESIGN OF OPENINGS

            U.Siva Sankar
          Sr. Under Manager
          Project Planning
   Singareni Collieries Company Ltd

    E-Mail :ulimella@gmail.com or
        uss_7@yahoo.com
                Visit at:
www.slideshare.net/sankarsulimella




      THE MINING ENVIRONMENT




            IN-SITU STRESSES




                                      1
Stress beneath surface

                     Y
                                          σy
                                    τxy
                                                 σx
                            r                      y
                                θ
                                           X
                                x
Natural stresses which exist prior to excavation. The natural stress field can be
composed of gravitational stress, tectonic stresses and residual stresses.
Induced stresses are man-made stress component due to removal or addition of
material.




                                                                                    2
Ground Control ???
No excavation No Problem
                                All rock in the ground
                                subjected to compressive
                                stresses and if excavation is
                                made the rock left standing
                                has to take more load
                                because      the     original
                                support provided by the
                                rock within the excavation
                                has been removed.




     Effect of vertical force line on u/g
                  opening




• An underground opening brings about a lateral squeeze
  of vertical force lines. This results in a large stress
  concentration at the abutments a and b.




                                                                3
Induced stresses
• It is man-made stress component due to removal or
  addition of material.
• The reasons for induced stress conditions in rock are:
   –   Loosening of the rock mass around cavities;
   –   Weight of the overburden rock mass;
   –   Tectonic forces, and
   –   Volumetric expansion of the rock mass by thermal effects, or by
       swelling brought about by the action of physical or physico-
       chemical processes.
• Depending upon the kind and properties of the rock,
  induced stress conditions require the use of different
  construction methods. All of the above-mentioned four
  induced stress (pressure) conditions may also occur
  simultaneously.




         Division of area around an
                 excavation
• Near Field
   – Adjacent to the excavations
   – Area of interest to the designer
• Far Field
   – Remote from excavation
   – The response of the rock is essentially elastic




                                                                         4
Requirements for Stress
              Analysis??

   – Rock Mass Property
   – Geological Discontinuities
      • Fracture patterns, Fault zones, Joints, Bedding
        planes etc
   – Excavation Geometry




          Stress Assumptions
• Prior to disturbance of rock mass, it is visualized
  that the rock is subjected to the effect of the
  rock-forming forces as well as the force of
  gravity.
• Vertical stresses are equal to σv = ρgh
• The horizontal stresses are generated by
  assuming that the strain is zero.
σh = (ν/1-ν)σv =k σv

For example: ν = 0.3; σh = 0.43 σv




                                                          5
Vertical and Horizontal stresses




 Vertical Stress (after Brown              Townend and Zoback, (2000)
 and Hoek, 1978)




            Ratio of Horizontal to Vertical Stress




                                                                     Sheory,1994




                                                                        1
                                                K = 0.25 + 7 Ek  0.001 + 
                                                                        z
where Ek (GPa) is the average deformation modulus of the upper part of the
earth’s crust measured in a horizontal direction.




                                                                                   6
Stresses around mine openings



• The underground rock structures (openings) are
  the excavations which are created in a pre-
  stressed environment. Stress analysis provide
  insight into the changes in preexisting stress
  equilibrium caused by an opening. It interprets
  the performance of an opening in terms of stress
  concentrations and associated deformations and
  serves as a rational basis for establishing the
  performance of requirements for design.




• The properties of the rockmass are complex,
  and no single theory is available to explain
  rockmass behaviour. However, the theories of
  elasticity and plasticity provide results that have
  relevance to the stress distributions induced
  about openings and provide a first step to
  estimating the distribution of stresses around
  openings.

• Prior to excavation, the in situ stresses in the
  rockmass are in equilibrium.          Once the
  excavation is made, the stresses in the vicinity of
  the opening are redistributed and stress
  concentrations develop.




                                                        7
Design Approach
•   Analytical solution
•   Empirical Solution
•   Physical Modeling
•   Numerical Modeling




       Various cross section of
       Underground openings
        Circular         Analytical solution by Kirsch in 1898.




         Elliptical      Analytical solution by Bray in 1976.



        Parabolic cross-section                     Square




        Horse- Shoe Shape
                                                      Rectangular




                                                                    8
Circular Opening
• Prediction of the stresses and displacements
  around a circular opening in the rock mass at
  great depth is an important problem in
  geotechnical, petroleum and mining engineering
  such as the design of tunnels, boreholes and
  mine shafts.




    Stress concentration around mine openings




                                                   9
Kirsch Equation (1898)
• Analytical or Closed form solution for
  circular opening in 2D.
• Continuous, Homogenous, Isotropic and
  Linear Elastic material (CHILE).
• Circular opening of radius, a
• In Polar co-ordinate system find the radial,
  tangential and shear stress as well as
  radial and tangential displacement at a
  point located at (r,θ).




Krisch’s equations             for     stresses      around        mine
 openings

          1   
                            a2                  a2    a4         
                                                                      
   σ r = σ z (1 + k ) 1 −    2 
                                   − (1 − k ) 1 − 4 2 + 3 4  cos 2θ 
          2   
                            r                   r     r          
                                                                      

         1             a2                    a4         
                                                              
    σ θ = σ z (1 + k ) 1 + 2  + (1 − k ) 1 + 3 4  cos 2θ 
         2             r                     r          
                                                              


           1                 a2    a4         
                                                  
   τ rθ   = σ z (1 − k ) 1 + 2 2 − 3 4  sin 2θ 
           2                 r     r          
                                                  




                                                                          10
Inferences from kirsch equation
For any excavation shape, only tangential stresses exist at the boundary of
     an excavation (without internal loading), for example: put a/r = 1
For, r = 4a, the ratio of induced to applied stress are close to unity,
      means no influence of opening beyond that.
For a hydrostatic stress field (k =1),
    –    The stress concentration is 2 times SV or SH everywhere on the
         boundary.
    –    No, shear stress any where within rock mass.
For k = 0, maximum stress concentration is 3 (i.e. compression) and
     minimum stress concentration is -1(Tensile).
Stress is independent of elastic constant like young’s modulus and poisons
     ratio.
The equation is not including the radius, but a ratio a/r (dimensionless)
                                                          (dimensionless)
     i.e. the stress at boundary of an excavation are independent of
     absolute value of the radius.




                                                                              11
Fig: Stress concentration along the wall and roof of a               rectangular
     opening

 The stress concentrations along the perimeter of an
opening show a large increase for non-circular openings or
angular openings.




Hoek & Brown -determined tangential stresses on the excavation surface at the crown

                                                                                      .
and in the sidewall for different –shaped openings for a range of in situ stress ratios




                                                                                          12
Importance of Elastic analysis
•   Maximum and minimum stresses on the
    boundary of the opening
•   Boundary displacement induces by the
    excavation
•   Extent of zone of influence
•   The extent of the overstresses region
•   The increase in strain energy, and the
    dynamic energy released, when an
    excavation is generated




       Extent of Plastic Zone




                                             13
Zone of Disturbance
                           Upon blasting out an opening,
                             the       rock        becomes
                             disintegrated.
                           Loose zone, or zone of
                             disturbance between the
                             contour of the opening and
                             the plastic zone, is created.
                           Because of the disintegrated
                             condition of the rock, the
                             rock here is not in a plastic
                             state. It does not have any
                             unconfined       compressive
                             strength, nor can it take and
                             carry any stress.




Elastic and plastic zones around circular opening




                                                             14
Design methods for single
                 opening
•   Any opening will be stable if the maximum stress occurring around
    the opening is less than the failure strength of the rocks defined in a
    failure criterion.

•   Simplest method of designing is to determine what type of opening
    in what geometry produces the maximum stress and compare it with
    the failure strength of the rocks.




                         Stress Shadow
                                         • First case shows
                                           stresses amplified
                                           between excavations.
                                         • Second case shows
                                           stresses attenuation.




                                                                              15
Zone of Influence
    • The zone around an excavation in which the
      stresses are perturbed from their         in-situ
      values by more than a defined amount.
    • For example, we could define the zone of
      influence around the excavation as the zone
      within which at least one component of the
      stress tensor is perturbed by greater than, say,
      5% of its in situ value, expressed mathematically
      as
       σ Induced − σ Natural ≥ 0.05σ Natural
                                                               r5% ≤ a 20




    Excavation sequencing alternatives
                                                                      Should we
                                                                        create
                                                                     excavation I
                                                                    or excavation
                                                                       II first ?



•    Advantage of creating smaller dia opening II first is that the final stress field
     acting on Excavation I will be in place before that excavation is made, and the
     process of creating Excavation I will not appreciably affect Excavation II.
•    Advantage of creating large dia Excavation I first is that the excavation is made
     in an undisturbed stress field, and the tunnel can be supported in anticipation of
     the stresses that will be induced following the creation of Excavation II.




                                                                                          16
Conclusion
• For the analysis of stability of underground
  openings, the knowledge of stresses,
  strength and failure mechanism are
  important. The idea of the stress
  concentrations and their effects on the
  surroundings of the openings helps the
  design engineers to plan a suitable
  method of support system. However the
  knowledge of rockmass properties are still
  to be acquired and rockmass classification
  systems is an attempt towards the
  purpose.




                                                 17

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Design of openings

  • 1. DESIGN OF OPENINGS U.Siva Sankar Sr. Under Manager Project Planning Singareni Collieries Company Ltd E-Mail :ulimella@gmail.com or uss_7@yahoo.com Visit at: www.slideshare.net/sankarsulimella THE MINING ENVIRONMENT IN-SITU STRESSES 1
  • 2. Stress beneath surface Y σy τxy σx r y θ X x Natural stresses which exist prior to excavation. The natural stress field can be composed of gravitational stress, tectonic stresses and residual stresses. Induced stresses are man-made stress component due to removal or addition of material. 2
  • 3. Ground Control ??? No excavation No Problem All rock in the ground subjected to compressive stresses and if excavation is made the rock left standing has to take more load because the original support provided by the rock within the excavation has been removed. Effect of vertical force line on u/g opening • An underground opening brings about a lateral squeeze of vertical force lines. This results in a large stress concentration at the abutments a and b. 3
  • 4. Induced stresses • It is man-made stress component due to removal or addition of material. • The reasons for induced stress conditions in rock are: – Loosening of the rock mass around cavities; – Weight of the overburden rock mass; – Tectonic forces, and – Volumetric expansion of the rock mass by thermal effects, or by swelling brought about by the action of physical or physico- chemical processes. • Depending upon the kind and properties of the rock, induced stress conditions require the use of different construction methods. All of the above-mentioned four induced stress (pressure) conditions may also occur simultaneously. Division of area around an excavation • Near Field – Adjacent to the excavations – Area of interest to the designer • Far Field – Remote from excavation – The response of the rock is essentially elastic 4
  • 5. Requirements for Stress Analysis?? – Rock Mass Property – Geological Discontinuities • Fracture patterns, Fault zones, Joints, Bedding planes etc – Excavation Geometry Stress Assumptions • Prior to disturbance of rock mass, it is visualized that the rock is subjected to the effect of the rock-forming forces as well as the force of gravity. • Vertical stresses are equal to σv = ρgh • The horizontal stresses are generated by assuming that the strain is zero. σh = (ν/1-ν)σv =k σv For example: ν = 0.3; σh = 0.43 σv 5
  • 6. Vertical and Horizontal stresses Vertical Stress (after Brown Townend and Zoback, (2000) and Hoek, 1978) Ratio of Horizontal to Vertical Stress Sheory,1994  1 K = 0.25 + 7 Ek  0.001 +   z where Ek (GPa) is the average deformation modulus of the upper part of the earth’s crust measured in a horizontal direction. 6
  • 7. Stresses around mine openings • The underground rock structures (openings) are the excavations which are created in a pre- stressed environment. Stress analysis provide insight into the changes in preexisting stress equilibrium caused by an opening. It interprets the performance of an opening in terms of stress concentrations and associated deformations and serves as a rational basis for establishing the performance of requirements for design. • The properties of the rockmass are complex, and no single theory is available to explain rockmass behaviour. However, the theories of elasticity and plasticity provide results that have relevance to the stress distributions induced about openings and provide a first step to estimating the distribution of stresses around openings. • Prior to excavation, the in situ stresses in the rockmass are in equilibrium. Once the excavation is made, the stresses in the vicinity of the opening are redistributed and stress concentrations develop. 7
  • 8. Design Approach • Analytical solution • Empirical Solution • Physical Modeling • Numerical Modeling Various cross section of Underground openings Circular Analytical solution by Kirsch in 1898. Elliptical Analytical solution by Bray in 1976. Parabolic cross-section Square Horse- Shoe Shape Rectangular 8
  • 9. Circular Opening • Prediction of the stresses and displacements around a circular opening in the rock mass at great depth is an important problem in geotechnical, petroleum and mining engineering such as the design of tunnels, boreholes and mine shafts. Stress concentration around mine openings 9
  • 10. Kirsch Equation (1898) • Analytical or Closed form solution for circular opening in 2D. • Continuous, Homogenous, Isotropic and Linear Elastic material (CHILE). • Circular opening of radius, a • In Polar co-ordinate system find the radial, tangential and shear stress as well as radial and tangential displacement at a point located at (r,θ). Krisch’s equations for stresses around mine openings 1    a2   a2 a4    σ r = σ z (1 + k ) 1 − 2  − (1 − k ) 1 − 4 2 + 3 4  cos 2θ  2    r   r r    1    a2   a4    σ θ = σ z (1 + k ) 1 + 2  + (1 − k ) 1 + 3 4  cos 2θ  2    r   r    1    a2 a4    τ rθ = σ z (1 − k ) 1 + 2 2 − 3 4  sin 2θ  2    r r    10
  • 11. Inferences from kirsch equation For any excavation shape, only tangential stresses exist at the boundary of an excavation (without internal loading), for example: put a/r = 1 For, r = 4a, the ratio of induced to applied stress are close to unity, means no influence of opening beyond that. For a hydrostatic stress field (k =1), – The stress concentration is 2 times SV or SH everywhere on the boundary. – No, shear stress any where within rock mass. For k = 0, maximum stress concentration is 3 (i.e. compression) and minimum stress concentration is -1(Tensile). Stress is independent of elastic constant like young’s modulus and poisons ratio. The equation is not including the radius, but a ratio a/r (dimensionless) (dimensionless) i.e. the stress at boundary of an excavation are independent of absolute value of the radius. 11
  • 12. Fig: Stress concentration along the wall and roof of a rectangular opening The stress concentrations along the perimeter of an opening show a large increase for non-circular openings or angular openings. Hoek & Brown -determined tangential stresses on the excavation surface at the crown . and in the sidewall for different –shaped openings for a range of in situ stress ratios 12
  • 13. Importance of Elastic analysis • Maximum and minimum stresses on the boundary of the opening • Boundary displacement induces by the excavation • Extent of zone of influence • The extent of the overstresses region • The increase in strain energy, and the dynamic energy released, when an excavation is generated Extent of Plastic Zone 13
  • 14. Zone of Disturbance Upon blasting out an opening, the rock becomes disintegrated. Loose zone, or zone of disturbance between the contour of the opening and the plastic zone, is created. Because of the disintegrated condition of the rock, the rock here is not in a plastic state. It does not have any unconfined compressive strength, nor can it take and carry any stress. Elastic and plastic zones around circular opening 14
  • 15. Design methods for single opening • Any opening will be stable if the maximum stress occurring around the opening is less than the failure strength of the rocks defined in a failure criterion. • Simplest method of designing is to determine what type of opening in what geometry produces the maximum stress and compare it with the failure strength of the rocks. Stress Shadow • First case shows stresses amplified between excavations. • Second case shows stresses attenuation. 15
  • 16. Zone of Influence • The zone around an excavation in which the stresses are perturbed from their in-situ values by more than a defined amount. • For example, we could define the zone of influence around the excavation as the zone within which at least one component of the stress tensor is perturbed by greater than, say, 5% of its in situ value, expressed mathematically as σ Induced − σ Natural ≥ 0.05σ Natural r5% ≤ a 20 Excavation sequencing alternatives Should we create excavation I or excavation II first ? • Advantage of creating smaller dia opening II first is that the final stress field acting on Excavation I will be in place before that excavation is made, and the process of creating Excavation I will not appreciably affect Excavation II. • Advantage of creating large dia Excavation I first is that the excavation is made in an undisturbed stress field, and the tunnel can be supported in anticipation of the stresses that will be induced following the creation of Excavation II. 16
  • 17. Conclusion • For the analysis of stability of underground openings, the knowledge of stresses, strength and failure mechanism are important. The idea of the stress concentrations and their effects on the surroundings of the openings helps the design engineers to plan a suitable method of support system. However the knowledge of rockmass properties are still to be acquired and rockmass classification systems is an attempt towards the purpose. 17