This Presentation is all about my observations during Gujarat Dairy Plant and NGO's visit.

1. A STUDY TOUR TO GUJARAT
BY :-
Saurav Kishor
www.saurav-kishor.blogspot.in

2. • We went to the AMUL plant where we learnt about its history and the products
that are manufactured.
• Afterwards, we watched its movie. It narrated how the name ‘AMUL’ came up,
how it was commenced and also about Dr. Verghese Kurien.
• Post – movie, we were taken to the manufacturing plant where we witnessed the
machines used in manufacturing the products.
1ST DAY

3. • Formed in 1946, is a dairy cooperative movement in India
• A brand name managed by the Gujarat Co-operative Milk Marketing Federation
(GCMMF)
• “TRIBHUVAN DAS” became the founding chairmen of the organization which he
led till his last day of his life .
• He hired Dr. Kurien after3 years
• Under his (Dr. Kurien) guidance Amul became the largest food brand in India and
has ventured and market overseas
The Journey of Amul
1ST DAY

4. Members: 18 district cooperative milk producers' Union
No. of Producer Members: 3.6 million
No. of Village Societies: 18,549
Total Milk handling capacity: 30 million lit per day
Milk collection (Total – 2016-17): 6.44 billion lit
Milk collection (Daily Average 2016-17): 17.65 million litres per day
Milk Processing plants 62 locations
Manufacturing products More than 300+
Cattle feed manufacturing Capacity: 7800 MT per day
Sales Turnover (2016-17) $ 4.1 US Billion
4
Only Member of Global Trade Union
Facts to Know
1ST DAY

5. • Established in 1979
• Wholly owned subsidiary of National Dairy Development Board (NDDB)
• It is a leading manufacturer of tankages, process vessels, plate heat exchangers,
flow items and specialized key process equipment.
• Earlier its called Indian Dairy machinery company
• Total Employee approx 1500 (Including Contractual & Permanent)
• Turnover 519 million
IDMC Ltd
Dairy Equipment manufacturers
1ST DAY

6. • Total 6 units
• which manufactures different dairy machineries
• we visited only 2 & 3 units to see the live manufacturing works
 Unit 1 – Manufacture the plate to control the Temp
 Unit 2 – SYLO Tankers manufacture
 Unit 3 - Manufacture of Complete making Pumps and Walls
 Unit 4 – Manufacture mainly packaging
 Unit 5- Manufacture Tankers, when demands are more then it uses for big
packages
 Unit 6 – Manufacture Milk cooler, controller cooler, Air Conditions room
Manufacturing units
1ST DAY

7. • Est. in 7 March, 1973
• Chairman Shri Chandrakantbhai Patel
• Average collection of Milk 3900 lit (in summer) and around 4500 per day lit (in
winter)
• Cooperative open twice in a day morning at 6 AM & evening at 6:30 PM
• Buffalo Milk Rs 60 and Cow Milk is Rs 45
• Average fat % for Buffalo is 7.3 and Cow is 4
• Total approx 7400 population in the village but only 200 are active members
• The cooperative has funded much of the village development work, including
construction of roads, village school and primary health centre
• Cooperative give to Farmers 4.6 crore till last year but this year they will provide 25
% extras Bonus to farmers.
Sandeshwar Milk Cooperative society
Played a Key role in establishing one of India’s most trusted brands :Amul
1ST DAY

8. • India’s first student Dairy
• NDDB, AMUL and ICAR are the main supporting organizations for Vidya Dairy
• It provides 1 year hands on training in 4 different modules
• It provides R&D facilities in the fields of product development, dairy engineering,
process technology, packing and essential plant management-related subjects.
• It has 1.2 lakh litres of silo capacity to hold raw and pasteurized milk,
• It is the first student dairy in India which has an automatic plant for milk reception
and processing.
• It has an effluent treatment plant to treat all liquid waste, in accordance with the
statutory requirement for waste water discharge.
Vidya Dairy
Of the students, by the students and from the students
2ND DAY

9. • Tribhuvandas Foundation is an Integrated Rural Health & Development Programme of Amul
• Est. in 1975 by Trubhuvan Kishibhai Patel
• It majors aims are to provide
- Primary health care in nominal prices
- Non formal education for pre-school children
• The Foundation has a dedicated Team of Medical Officers, Nurses, Administrative staff, Dais
(Traditional Birth Attendants) and Village Health Workers
• Joined Hands with Ministry of women & Child Development in 2002 and launched universal child
Helpline no 1098
• Anyone can take the medical facilities but in the case of authorised Amul Farmers they get
somehow additional facilities in case of any such emergency
• Foundation has become one of Asia’s largest community healthcare service providers covering
more than 700 villages
Tribhuvan Das Foundation
2ND DAY

10. • Year of Establishment 1994
• It is Asia’s Largest Milk handling
dairy
• Mother Dairy, Gandhinagar is a unit
of GCMMF Ltd under the brand
name of Amul
• It has turnover of 2500 crores
• Per day capacity of milk is 3.5
million
• Fully automated plant
• Export in Ahmadabad & Saurashtra
• Total employee 750 (works in 3
shifts)
 ICE CREAM PLANT
• 2 lac lit milk used every day for
different flavour of Ice cream
 Butter
• 40 MT (Metric Ton) per day
• 20-25 Kg of packaging in Bulk
 Ware House
• 6,300 partake capacity
• It works on Bar Code
• Only Tetra Pack Product
• Campus spread on total 75 Acres
Amul Fed
Observation Record Data
2ND DAY

11. • Before doing any new tasks at first they pray to god for the success
• It started in 1972, by Smt Elabn Bhatt
• Single largest union of self employed women in informal economy
• It is presence in 14 states and 14 Dist of Gujarat
 SEWA GOAL
 SEWA started “Sewa Manager Ni School” in 2005
• To equip grass roots women with the management skills to successfully run small
enterprises and businesses
• Several women from SAARC countries got trained and doing their business
SEWA
Self Employed Women’s Association
Education Security of work
Healthcare Income and Food
3RD DAY

12. • Founder - The Aga Khan shah karim
• The Foundation concentrates its resources on selected issues in health, education,
rural development and environment
• It started in 1985 at Gujarat India
• In 2005 moved to MP (Madhya Pradesh)
• Running 4 months Development courses for Tribal students
• Major Project in Bihar is working for Goatery
• New Project is coming in Bihar for “Increase the Pulses Production “
 Core Competencies
• Organizing rural communities especially women and poor
Aga Khan Foundation
3RD DAY

13. • Through this visit, i gained information and practical knowledge about Various
manufacturing process of the different milk products
• I also become aware about safety procedure to be followed during the
manufacturing process of milk product.
• Apart I also got to know about how Milk co-operative society works
• How SEWA and Aga Khan Foundation are changing the rural India
• I also got to know about how to get more productivity with the available
resources.
• Finally i benefitted a lot from this visit as i got several chances to discuss with
different experts.
CONCLUSION

14. CLOSING THE PRESENTATION
Thank you for your valuable time
Any Suggestions or Comments ?
Any Questions ?