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13th International Conference on Computers Helping People with Special Needs (ICCHP2012)
                                July 11, 2012, University of Linz


        Three-Dimensional Model
  Fabricated by Layered Manufacturing
   for Visually Handicapped Persons
          to Trace Heart Shape
            Kenji Yamazawa1, ○Yoshinori Teshima2,
Yasunari Watanabe2, Yuji Ikegami1 Mamoru Fujiyoshi3,
            Susumu Oouchi4, and Takeshi Kaneko4
                    1
                        RIKEN Advanced Science Institute, Japan
                         2
                             Chiba Institute of Technology, Japan
      3
          National Center for University Entrance Examinations, Japan
            4
                National Institute of Special Needs Education, Japan                        1
Our Project
                  “Research on
Recognition of 3D Objects by the Visually Impaired
               and Development of
      3D Geometrical Teaching Materials”
                          (April,2006 --- March,2010)
The project is supported by Grants-in-Aid for Scientific Research (A) (18200049)
   of the Ministry of Education, Culture, Sports, Science and Technology.

                  Project Members / Research background
TESHIMA, Yoshinori / Digital Manufacturing, Discrete Geometry
      FUJIYOSHI, Mamoru / Educational Technology
          IKEGAMI, Yuji / Design, Manufacturing
KANEKO, Takeshi / Special Education for the Visually Impaired
OOUCHI, Susumu / Special Education for the Visually Impaired
         WATANABE, Yasunari / Crystallography
           YAMAZAWA, Kenji / Manufacturing
                                                                                   2
In ICCHP2010,
               we presented
               five papers and
               eight posters and exhibitions.




Mathematically Defined Curved Surfaces      3
Our Exhibitions in ICCHP2010




                                     Polyhedra




                               Crystallographic
                               Teaching Materials


                                                 4
Our Exhibitions in ICCHP2010




Mars     Moon     Venus          Earth
                 Planets



                                                 Monna Lisa
                                             Tactile Painting
Radiolarian     Radiolarian   Foraminifera
          Skeleton of Plankton                                5
Problem of Models on the Market




         3B SCIENTIFIC PRODUCTS         FAME MASTER


Two problems on outer shape
1. Blood Vessels are too crowded together to make a distinction.
2. Coronary Artery are unclear for the tactile observation.
                                                               6
Improvements
  1. Make the open space between Blood Vessels

  2. Raise the Coronary Artery




Our Key Technologies
  CAD + Layered Manufacturing

                                                 7
Principle of Layered manufacturing

                                   Stereolithography
 3D data                      Laser beam
                              Solidified
                              layer


                           Liquid
             Platform      Photopolymer
    ⇒




                 1st layer                 4th layer                 Last
             layer
                                     3D Printing
                               Roller              Inkjet device
                                 
                        Powder
                                                      Liquid binder            3D model
Slice data              (gypsum)
                                                     Clinging part
                                                                       Thickness of each layer
                        Platform                                       in the models = 0.1 mm.




                                                                                            8
Layered manufacturing machine                Yamazawa Laboratory,
                                                RIKEN, Japan


                      Layered manufacturing machine
                                                      Wax Infiltration unit
                       Data Control PC      Depowder unit




    Stereolithography                   
    3D Printing
    (SOUP250, CMET)                           (Z402C, Z Corp.)                9
Our models

              Manufacturing      Outer dimensions    Weight
  No.                                                                 Material
                Method            ( W×D×H: mm )       (g)

Model-1      Stereolithography      120×87×140        225       Liquid Photopolymer

Model-2      Stereolithography       90×65×105        114       Liquid Photopolymer

Model-3         3D Printing          90×65×105        226         Gypsum Powder




           Model-1                   Model-2                     Model-3
        (Enlarge Model)          (Life-Size Model)            (Life-Size Model)   10
Our Models (From a different angle)




            Model-1             Model-2         Model-3
         (Enlarge Model)    (Life Size Model)   (Life Size Model)
        Stereolithography   Stereolithography    3D Printing

                                                                    11
Recognition Test

 10 subjects (8 boys and 2 girls): totally blind
 The duration of the test: 20 min per a subject
                             aorta                     pulmonary trunk

                                                        pulmonary vein




       superior vena cava                                     base of heart


        inferior vena cava                                    apex of heart




                                     coronary artery
                                                                              12
Recognition Test                     Results (1)



Level of understanding of outer shape of heart after touching

          Use: Model-1                Correct    Incorrect
1. Apex of heart and base of heart       10          0                  2       5
                                                                3               6
             2. Aorta                    10          0
      3. Superior vena cava              10          0       1(base)
      4. Inferior vena cava              10          0
       5. Pulmonary trunk                10          0
       6. Pulmonary vein                 10          0
                                                                    4               1(apex)
       7. Coronary artery                10          0                      7

                                     (Number of subjects)



                                                                                        13
Recognition Test                Results (2)

                    Level of tactually feeling of material

                                Model-2 >      Model-3 >     Model-2 =
  Use: Model-2 and Model-3
                                 Model-3       Model-2        Model-3
  Level of tactually feeling         4              5            1
                                                   (Number of subjects)




             Model-2                 Model-3
            (Photopolymer)      (Gypsum Powder)
               Same size but different materials                          14
Recognition Test               Results (3)

       Level of understanding by touching according to size of model
                                  Model-1 >       Model-2 >   Model-1 =
   Use: Model-1 and Model-2
                                   Model-2         Model-1     Model-2
    Level of understanding             8             1             1
                                            (Number of subjects)




          Model-1                 Model-2
       (Enlarge Model)        (Life-Size Model)
    Same material(photopolymer) but different size
                                                                          15
Conclusion


   •To understand the blood vessels of heart,
   enlarged model (Model-1) is suitable

   •To understand the whole shape of the heart,
   life-size model (Model-2 and Model-3) is suitable.

   •Our heart shape models are useful
   for teaching anatomy to the blind people.




                                                        16
Thank you

Acknowledgements:
This work was partially supported by
Grant-in-Aid for Scientific Research (A) (18200049)
of Japan Society for the Promotion of Science (JSPS).

Kind cooperation to our recognition test:
Special Needs Education School
for the Visually Impaired, University of Tsukuba
                                                        17
Introduction


•    Layered manufacturing techniques have been used for modelling
    complex shapes from three-dimensional data acquired using a
    computer.

•    In this study, we generated three-dimensional models of the
    human heart by layered manufacturing; using these models,
    visually handicapped persons could trace the shape of a heart by
    touching.

•    We assessed the level of understanding of the visually
    handicapped persons about the external structure of the heart and
    the position of blood vessels.
Outer shape of Model




                    Model-3     
            10 mm   Model-2




                                   ICCHP 2012
Problems                 1. 冠状動脈がわかりづらい
                         2. 心底の血管が密集していて区別しづらい
                         3. 型による製品なので、
                            ユーザーの希望に沿った形状変更が出来ない




                                        哺乳類の心臓を
                                        実際に解剖するのは良いが
                                        柔らかくて形が定まらないものは
                                        立体形状の認識が困難




3B SCIENTIFIC PRODUCTS
                            FAME MASTER

             材質  PVC =ポリ塩化ビニル  PS =ポリスチレン  ABS =
             いずれも柔らかいプラスティック、熱可塑性 (thermo plastic)
             光造形のエポキシ樹脂は熱硬化性

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3D model fabricated by layered manufacturing for visually handicapped persons to trace heart shape

  • 1. 13th International Conference on Computers Helping People with Special Needs (ICCHP2012) July 11, 2012, University of Linz Three-Dimensional Model Fabricated by Layered Manufacturing for Visually Handicapped Persons to Trace Heart Shape Kenji Yamazawa1, ○Yoshinori Teshima2, Yasunari Watanabe2, Yuji Ikegami1 Mamoru Fujiyoshi3, Susumu Oouchi4, and Takeshi Kaneko4 1 RIKEN Advanced Science Institute, Japan 2 Chiba Institute of Technology, Japan 3 National Center for University Entrance Examinations, Japan 4 National Institute of Special Needs Education, Japan 1
  • 2. Our Project “Research on Recognition of 3D Objects by the Visually Impaired and Development of 3D Geometrical Teaching Materials” (April,2006 --- March,2010) The project is supported by Grants-in-Aid for Scientific Research (A) (18200049) of the Ministry of Education, Culture, Sports, Science and Technology. Project Members / Research background TESHIMA, Yoshinori / Digital Manufacturing, Discrete Geometry FUJIYOSHI, Mamoru / Educational Technology IKEGAMI, Yuji / Design, Manufacturing KANEKO, Takeshi / Special Education for the Visually Impaired OOUCHI, Susumu / Special Education for the Visually Impaired WATANABE, Yasunari / Crystallography YAMAZAWA, Kenji / Manufacturing 2
  • 3. In ICCHP2010, we presented five papers and eight posters and exhibitions. Mathematically Defined Curved Surfaces 3
  • 4. Our Exhibitions in ICCHP2010 Polyhedra Crystallographic Teaching Materials 4
  • 5. Our Exhibitions in ICCHP2010 Mars Moon Venus Earth Planets Monna Lisa Tactile Painting Radiolarian Radiolarian Foraminifera Skeleton of Plankton 5
  • 6. Problem of Models on the Market 3B SCIENTIFIC PRODUCTS FAME MASTER Two problems on outer shape 1. Blood Vessels are too crowded together to make a distinction. 2. Coronary Artery are unclear for the tactile observation. 6
  • 7. Improvements 1. Make the open space between Blood Vessels 2. Raise the Coronary Artery Our Key Technologies CAD + Layered Manufacturing 7
  • 8. Principle of Layered manufacturing Stereolithography 3D data Laser beam Solidified layer Liquid Platform Photopolymer ⇒ 1st layer    4th layer       Last layer 3D Printing Roller Inkjet device    Powder Liquid binder 3D model Slice data (gypsum) Clinging part Thickness of each layer Platform in the models = 0.1 mm. 8
  • 9. Layered manufacturing machine Yamazawa Laboratory, RIKEN, Japan Layered manufacturing machine Wax Infiltration unit Data Control PC Depowder unit Stereolithography                    3D Printing (SOUP250, CMET) (Z402C, Z Corp.) 9
  • 10. Our models Manufacturing Outer dimensions Weight No. Material Method ( W×D×H: mm ) (g) Model-1 Stereolithography 120×87×140 225 Liquid Photopolymer Model-2 Stereolithography 90×65×105 114 Liquid Photopolymer Model-3 3D Printing 90×65×105 226 Gypsum Powder Model-1 Model-2 Model-3 (Enlarge Model) (Life-Size Model) (Life-Size Model) 10
  • 11. Our Models (From a different angle) Model-1 Model-2 Model-3 (Enlarge Model) (Life Size Model) (Life Size Model) Stereolithography Stereolithography 3D Printing 11
  • 12. Recognition Test 10 subjects (8 boys and 2 girls): totally blind The duration of the test: 20 min per a subject aorta pulmonary trunk pulmonary vein superior vena cava base of heart inferior vena cava apex of heart coronary artery 12
  • 13. Recognition Test Results (1) Level of understanding of outer shape of heart after touching Use: Model-1 Correct Incorrect 1. Apex of heart and base of heart 10 0 2 5 3 6 2. Aorta 10 0 3. Superior vena cava 10 0 1(base) 4. Inferior vena cava 10 0 5. Pulmonary trunk 10 0 6. Pulmonary vein 10 0 4 1(apex) 7. Coronary artery 10 0 7 (Number of subjects) 13
  • 14. Recognition Test Results (2) Level of tactually feeling of material Model-2 > Model-3 > Model-2 = Use: Model-2 and Model-3 Model-3 Model-2 Model-3 Level of tactually feeling 4 5 1 (Number of subjects) Model-2 Model-3 (Photopolymer) (Gypsum Powder) Same size but different materials 14
  • 15. Recognition Test Results (3) Level of understanding by touching according to size of model Model-1 > Model-2 > Model-1 = Use: Model-1 and Model-2 Model-2 Model-1 Model-2 Level of understanding 8 1 1 (Number of subjects) Model-1 Model-2 (Enlarge Model) (Life-Size Model) Same material(photopolymer) but different size 15
  • 16. Conclusion •To understand the blood vessels of heart, enlarged model (Model-1) is suitable •To understand the whole shape of the heart, life-size model (Model-2 and Model-3) is suitable. •Our heart shape models are useful for teaching anatomy to the blind people. 16
  • 17. Thank you Acknowledgements: This work was partially supported by Grant-in-Aid for Scientific Research (A) (18200049) of Japan Society for the Promotion of Science (JSPS). Kind cooperation to our recognition test: Special Needs Education School for the Visually Impaired, University of Tsukuba 17
  • 18.
  • 19. Introduction • Layered manufacturing techniques have been used for modelling complex shapes from three-dimensional data acquired using a computer. • In this study, we generated three-dimensional models of the human heart by layered manufacturing; using these models, visually handicapped persons could trace the shape of a heart by touching. • We assessed the level of understanding of the visually handicapped persons about the external structure of the heart and the position of blood vessels.
  • 20. Outer shape of Model Model-3    10 mm Model-2 ICCHP 2012
  • 21. Problems 1. 冠状動脈がわかりづらい 2. 心底の血管が密集していて区別しづらい 3. 型による製品なので、 ユーザーの希望に沿った形状変更が出来ない 哺乳類の心臓を 実際に解剖するのは良いが 柔らかくて形が定まらないものは 立体形状の認識が困難 3B SCIENTIFIC PRODUCTS FAME MASTER 材質  PVC =ポリ塩化ビニル  PS =ポリスチレン  ABS = いずれも柔らかいプラスティック、熱可塑性 (thermo plastic) 光造形のエポキシ樹脂は熱硬化性