SlideShare a Scribd company logo
1 of 101
Mrs. S. N. Kale
Asst. Professor
PVPIT, Budhgaon
Fundamental of Robotic
Manipulator
In the first part of this unit we would be studying the
basics associated with the industrial robots,
like basic types,
Classifications:
the methods to specify the robots,
types of drive technologies used in robotic applications,
Motion control methods
the various applications of the robots.
specifications:
Example: RHINO XR-3
2 Fundamental of Robotic Manipulator
•Mankind has always strived to give life like qualities to its
artifacts.
•He tries to find substitute for himself to carry out his orders
and also work in hostile environment.
•Broadly robot is a machine that looks and work like a
human being.
•The industry is moving from automation to robotization , to
increase productivity and to deliver uniform quality.Robots are employed in hostile environment:
1. Atomic plant to handle radioactive material.
2. Construct and repair space station and satellites.
3. Nursing and aiding patient in medical field.
4. Heavy earth moving equipments.
3 Fundamental of Robotic Manipulator
reasons for using a robot but the central reason is to eliminate a human
operator.
The most obvious reason :
•To save labor and reduce cost.
Other classes of applications concern the product:
•Human is bad for the product: e.g. semiconductor handling,
food handling, pharmaceuticals, etc.
•Product is bad for the human : e.g. radioactive product.
robots can be used to replace human operators where the dangers are:
1.Repetitive strain syndrome.
2.Working with machinery that is dangerous for example presses, winders.
3.Working with materials which might be harmful in the short or long term(toxic
chemicals, radioactive material.
4 Fundamental of Robotic Manipulator
Here robot is considered as industrial robot called as
robotic manipulator or robotic arm.
This arm is roughly similar to human
arm.
It is modeled as chain of rigid links
interconnected by flexible joints.
Links corresponds to :chest, upper
arm, fore arm
Joints: shoulder, elbow, and wrist.
At end of arm is an end effector (
tool, gripper or hand).
Tool has two or more fingers that open
and closes.
5 Fundamental of Robotic Manipulator
6 Fundamental of Robotic Manipulator
Wrists connects end effector to forearm.
End effector may be a tool and its fixture or gripper or
any other device
1. Grippers: are generally used to grasp and hold an
object and place it at a desired location.
Grippers classified as mechanical grippers, vacuum or
suction cups, magnetic grippers, adhesive grippers,
hooks, scoops, and so forth.
2. Tools: a robot is required to manipulate a tool to perform
an operation on a work part. Here the tool acts as end-
effector.
Spot-welding tools, arc-welding tools, spray-painting
nozzles, and rotating spindles for drilling and grinding are
typical examples of tools used as end-effectors.7 Fundamental of Robotic Manipulator
Automation and robot:
Automation is technology which is concerned with the use of
mechanical ,electrical and computer based system in
operation and control of production.
e.g. Transfer lines,mechanized asembly
machines,feedback control system,numerically controlled
machine tools and robot
Two types:
Hardware automation and software automation
8 Fundamental of Robotic Manipulator
Hard automation, also called fixed automation, is built with
a specific production purpose.
This automation approach is best suited for mass
production of the same product with few alterations or
change-overs.
When volume of production is very high, special
equipment are designed to process product efficiently
and at high production rate.
When production cycle ends or new product is
introduced ,that m/c have to be shut down and h/w
retooled for next generation of models.
CNC machines are examples of hard automation
9 Fundamental of Robotic Manipulator
Soft automation, often referred to as flexible automation, is
reprogrammable and reconfigurable.
Now auto industry and other industries have introduced
more flexible forms of automation in manufacturing
cycle.
Programmable mechanical manipulator are now being
used to perform task as spot welding ,spray painting,
material handling etc.
Since computer controlled mechanical manipulators can
be converted through s/w to do variety of task they are
referred as soft automation.
Robots fall into this soft automation category. This method
is ideal for handling small batches of product and
10 Fundamental of Robotic Manipulator
Manual labor
Soft automation
hard automation
v1 v2
Product volume
Unit cost
Qualitative comparison of cost effectiveness of manual labor ,hard
automation and soft automation
Upto v1-manual labor is cost effective.
After v2 –hard automation is cost effective
V1 to v2-soft automation is cost effective
11 Fundamental of Robotic Manipulator
Robots, the industrial robots are the specialized, highly
automated mechanical manipulators which are controlled by
sophisticated electronic control systems and computer
systems
The robots can be programmed to do a variety of operations
by just changing the predetermined set of instructions
called program , through some compatible software.
This is also termed as soft automation.
12 Fundamental of Robotic Manipulator
What is an Industrial Robot?
 An industrial robot is a programmable, multi-
functional manipulator designed to move
materials, parts, tools, or special devices
through variable programmed motions to
perform a variety of tasks.
An industrial robot consists of a number of rigid
links connected by joints of different types,
controlled and monitored by a computer.
13 Fundamental of Robotic Manipulator
An industrial robot can be defined as :
Robot can also be defined as a software
controllable mechanical device that uses
actuators and sensors to guide one or more end
effectors through programmed motions in a
workspace in order to manipulate physical
objects.
14 Fundamental of Robotic Manipulator
What are the
parts of a robot?
• Manipulator
• Pedestal
• Controller
• End Effectors
• Power Source
15 Fundamental of Robotic Manipulator
Manipulator
(Mimics the human arm)
• Base
• Appendage
Shoulder
Arm
Grippers
16 Fundamental of Robotic Manipulator
Pedestal
•Supports the
manipulator.
•Acts as a
counterbalance.
17 Fundamental of Robotic Manipulator
Controller
(The brain)
• Issues instructions
to the robot.
• Controls peripheral
devices.
• Interfaces with
robot.
• Interfaces with
humans.18 Fundamental of Robotic Manipulator
End
Effectors(The hand)
• Spray paint
attachments
• Welding
attachments
• Vacuum heads
• Hands
• Grippers19 Fundamental of Robotic Manipulator
Power
Source
(The food)
• Electric
• Pneumatic
• Hydraulic
20 Fundamental of Robotic Manipulator
21 Fundamental of Robotic Manipulator
Classification :
based on drive technologies:
An important element: The drive system ,it supplies the power for
the actuation of various linkages and joints of a robot and
enabling the robot to move.
The dynamic performance depends on the type of power source.
three types of power sources for robots:
Electric drive:
Most of the industrial robots use electric drive system, in the form
of either DC stepper motor drive (open loop control), or, DC servo
motor drive (closed loop control).
Advantages: This drive system gives better positioning accuracy and
repeatability, and is suitable to keep cleaner environment around.22 Fundamental of Robotic Manipulator
Hydraulic drive:
at higher speeds and at substantial loads hydraulic drive
robot are preferred.
Disadvantage: it occupies large space area and there is a
danger of oil leak to the shop floor.
But it gives lower movement compare to the hydraulic robots and
the electric drive system is good for small and medium size robots
only.
23 Fundamental of Robotic Manipulator
Pneumatic drive:
used for high speed and/or high-load-carrying
capabilities. A pneumatic drive is clean and fast
but it is difficult to control because air is a compressible
fluid.
For both electrical and hydraulic drive robots most of the
time make use of the pneumatic tools or end effectors.
Pneumatic drives used especially when the gripping action
of the end effectors is simple open and close operation to
pick light objects.
the pneumatic drive system is preferred for smaller robots as
these are less expensive than electric or hydraulic robots and
suitable for relatively less degrees of freedom design for
simple pick and place application.
24 Fundamental of Robotic Manipulator
The Robotic Motions:
oThe industrial robots are designed to perform some
desirable work
o This can be performed by enabling the manipulator to
move the body, arm and wrist through a series of motions.
oIt helps the end effectors of the robot to achieve the
desirable position and orientation in the three dimensional
space surrounding the base of the robot.
Work envelop geometries:
25 Fundamental of Robotic Manipulator
Robot Joints
•A robot joint permits relative movement between parts of
a robot arm.
•The joints of a robot are designed to enable the robot to
move its end-effector along a path from one position to
another as desired. The end effector is mounted on a
flange or some plate secured to the wrist.
• It is the tool to perform some operation or some gripper for
pick and place operations.
26 Fundamental of Robotic Manipulator
The robot movements are broadly classified into two main
categories, namely
(i)arm and body motions
(ii) wrist motions.
The individual joint motions associated with these two
categories are also referred to as the degrees of freedom .
The first three axes of the robot are referred to as the
major axes.
The position of the end-effector of the robot is determined
by the position of the major axes.
Similarly three more axes associated with the wrist, are
called minor axes and are used to establish the
orientation of the tool or the gripper at wrist.
27 Fundamental of Robotic Manipulator
Degrees of Freedom
Degrees of freedom (DOF) is a term used to describe a
robot’s freedom of motion in three dimensional space
—specifically, the ability to move forward and backward,
up and down, and to the left and to the right.
For each degree of freedom, a joint is required.
A robot requires minimum six degrees of freedom to be
completely versatile.
Its movements are clumsier than those of a human hand,
which has 22 degrees of freedom
28 Fundamental of Robotic Manipulator
29 Fundamental of Robotic Manipulator
The number of degrees of freedom defines the robot’s configuration.
For example, many simple applications require movement along three axes: X, Y,
and Z.
See Figure 2-10. These tasks require three joints, or three degrees of freedom
30 Fundamental of Robotic Manipulator
The locus of the points in the three dimensional space that can
be reached by the wrist by the various combinations of the
movements of the robot joints from base up to wrist, is called the
gross work envelop of the robot.
The robot motions are accomplished by means of powered joints.
Thus a minimum of six axes are
required to achieve any desirable
position and orientation in the robot’s
work volume or work envelop or
workspace.
31 Fundamental of Robotic Manipulator
The rigid members connected at the joints of the robot are called
links.
In the link-joint-link chain, the link closest to the base is referred to
as the input link .
The output link is the one which moves with respect to the input
link.
There are basically two types of
joints commonly used in industrial
robots, which are:
(i) prismatic or linear joints,(p)
which have sliding or linear
(translational) motion along an
axis.
32 Fundamental of Robotic Manipulator
(ii)Revolute ,(R) : which exhibits the rotary motion about an axis.
the links are aligned perpendicular to one another at this kind
of joint.
The rotation involves revolution of one link about another.
33 Fundamental of Robotic Manipulator
Based on the physical configuration or the combination of the
revolute or prismatic joints for the three major axes, a particular
geometry of the work envelop is achieved.
The table shows the some of the most common robot work envelops
based on the major axes:
robot Axis 1 Axis 2 Axis 3 Total
revolute
cartesian P P P 0
Cylindrical R P P 1
Spherical R R P 2
SCARA R R P 2
Articulated R R R 3
34 Fundamental of Robotic Manipulator
Cartesian Gantry Robot Arm
35 Fundamental of Robotic Manipulator
 robots with Cartesian configuration consist of links
connected by linear joints (p).
 Thus the resulting configuration is (PPP).
The three joints corresponds to the notation for the moving
the wrist up and down, in and out, and back and forth.
Thus the work envelop/ work volume generated by this
robot is a rectangular box.
example: the gantry robot
Cartesian Gantry Robot Arm
Uses 3 perpendicular slides
to construct x , y , z axes.
Hence called xyz/rectilinear
robot.
e.g. IBM RS-I robot
36 Fundamental of Robotic Manipulator
Cartesian Gantry Robot
Arm
commonly used :
•for pick and place work for
heavy loads
• assembly operations
• handling machine tools
• arc welding operations
37 Fundamental of Robotic Manipulator
work envelop/ work volume
38 Fundamental of Robotic Manipulator
The major advantages :
1.Ability to do straight line insertions into furnaces.
2.Easy computation and programming.
3.Most rigid structure for given length.
Disadvantages :
1.Requires large operating volume.
2.Exposed guiding surfaces require covering in corrosive or dusty
environments
3.Can only manipulate the objects in front of it.
4.Axes of robot are hard to seal
39 Fundamental of Robotic Manipulator
Changing the first prismatic joint of the Cartesian
coordinate robot by revolute joint, to have RPP configuration
we get the cylindrical coordinate robot.
The space in which this robot operates is cylindrical in
shape, hence the name cylindrical configuration.
Cylindrical Robot Arm
The revolute joint swings
the arm back and forth about
vertical base axis.
The prismatic joints then
move the wrist up and down
along vertical axis and in and
out along a radial axis.
R
P
P
40 Fundamental of Robotic Manipulator
Cylindrical Robot Arm
41 Fundamental of Robotic Manipulator
As there is
always some
minimum
radial
position, the
work envelop
is actually the
volume
between two
concentric
cylinders.
42 Fundamental of Robotic Manipulator
commonly used for: handling at die-casting machines,
assembly operations, handling machine tools, and spot
welding operations.
major advantages :
1.can reach all around itself
2.rotational axis easy to seal
3.relatively easy programming
4.rigid enough to handle heavy loads through large working
space.
5.good access into cavities and machine openings.
Disadvantages :
1.can't reach above itself.
2.linear axes is hard to seal.
3.won’t reach around obstacles.
4.exposed drives are difficult to cover from dust and liquids.
43 Fundamental of Robotic Manipulator
Spherical Robot Arm
44 Fundamental of Robotic Manipulator
If second joint of cylindrical coordinate robot is replaced with
revolute joint (RRP) this produces spherical coordinate robot.
•Here the first revolute joint
swings the arm back and forth
about a vertical base axis,
•the second revolute joint moves
the arm up and down about the
horizontal shoulder axis,
• the prismatic joint moves the
wrist radially in and out
45 Fundamental of Robotic Manipulator
The work
envelope is the
volume between
two concentric
spheres
e.g. UNIMATE
2000 series,
MAKER 110
46 Fundamental of Robotic Manipulator
commonly used for:
material handling at die casting
or fettling machines, handling
machine tools and for arc/spot
welding etc.
the advantages:
1.Large working envelope.
2.Two rotary drives are easily
sealed against liquids/dust.
The disadvantages are:
1.Complex coordinates more
difficult to visualize, control, and
program.
2.Exposed linear drive.
3.Low accuracy
Spherical: RRP
47 Fundamental of Robotic Manipulator
SCARA Robot Arm
Adept's SCARA robots
48 Fundamental of Robotic Manipulator
Like a spherical
coordinate robot, a
SCARA robot
(Selective
Compliance
Assembly Robot
Arm) is a robot with
at least two parallel
revolute joints (R)
and having one
linear joint for the
positioning of the
wrist.
But for a SCARA robot all three joint axes are vertical
49 Fundamental of Robotic Manipulator
The first revolute axis swings the
arm back and forth about base axis
i.e vertical shoulder axis.
The second revolute joint swings
the forearm back and forth about
the vertical elbow axis.
Thus two revolute joints control
motion in a horizontal plane.
The vertical component of motion is
provided by third joint, a prismatic
joint which slides the wrist up and
down.50 Fundamental of Robotic Manipulator
It gives
rigidity in
vertical
direction
and
complianc
e in
horizontal
axis
Work envelope
51 Fundamental of Robotic Manipulator
commonly used for:
pick and place work, and assembly operation with high working
speeds.
main advantages :
1.High speed.
2.Height axis is rigid.
3.Large work area for floor space.
4.Moderately easy to program.
The main disadvantages :
1.Limited applications.
2.Two ways to reach a point.
3.Difficult to program off-line.
4.Highly complex arm.
52 Fundamental of Robotic Manipulator
Articulated Robot Arm
53 Fundamental of Robotic Manipulator
In articulated coordinate robot all joints are revolute
joint (RRR).
It closely resembles the anatomy of human arm.
First revolute joint swings robot
back and forth about vertical
base axis.
Second joint pitches the arm
up and down about horizontal
shoulder axis.
Third joint pitches the forearm
up and down about horizontal
elbow axis.54 Fundamental of Robotic Manipulator
Work envelope
55 Fundamental of Robotic Manipulator
commonly used for:
assembly operations, welding, weld sealing, spray painting, and
handling at die casting or fettling machines.
main advantages :
1.All rotary joints allows for
maximum flexibility
2.All joints can be sealed from the
environment.
The main disadvantages are:
1.Extremely difficult to visualize,
control, and program these robots.
2.Restricted volume coverage.
3.Low accuracy.56 Fundamental of Robotic Manipulator
Manipulators
57
 Robot Configuration:
Cartesian: PPP Cylindrical: RPP Spherical: RRP
SCARA: RRP
(Selective Compliance
Assembly Robot Arm)
Articulated: RRR
Hand coordinate:
n: normal vector; s: sliding vector;
a: approach vector, normal to the
tool mounting plateFundamental of Robotic Manipulator
Classification based on motion control methods:
It is based on method used to control the movement of end effec
There are two types of motions:
1. Point to point motion:
• Tool moves to sequence of discrete points in a workspac
• The path between points is not explicitly controlled by user
• It is useful for operation which is discrete in nature.
e.g. Spot welding , pick and place , loading and unloading
Continuous motion:
•End effector follows a prescribed path in three
dimensional space.
•The speed of motion may vary along the path.
e.g. arc welding , spray painting
58 Fundamental of Robotic Manipulator
What Can Robots
Do?
Industrial Robots
Material Handling
Manipulator
Assembly
Manipulator
Spot Welding
•Material handling
•Material transfer
•Machine loading
and/or unloading
•Spot welding
•Continuous arc
welding
•Spray coating
•Assembly
•Inspection59 Fundamental of Robotic Manipulator
1.12.1 Loading/unloading parts to/from the machines
(i)Unloading parts from die-casting machines
(ii)Loading a raw hot billet into a die, holding it during forging and
unloading it from the forging die
(iii)Loading sheet blanks into automatic presses
(iv)Unloading molded parts formed in injection molding machines
(v)Loading raw blanks into NC machine tools and unloading the finished
parts from the machines
60 Fundamental of Robotic Manipulator
61 Fundamental of Robotic Manipulator
Single machine robotic cell applications include:
(i)The incoming conveyor delivers the parts to the fixed position
(ii)The robot picks up a part from the conveyor and moves to the
machine
(iii)The robot loads the part onto the machine
(iv)The part is processed on the machine
(v)The robot unloads the part from the machine
(vi)The robot puts the part on the outgoing conveyor
(vii)The robot moves from the output conveyor to the input
conveyor
Multi-machine robotic cell application: Two or three CNC machines
are served by a robot. The cell layout is normally circular.
62 Fundamental of Robotic Manipulator
Assembly Operations:
Electronic component assemblies and machine assemblies are
two areas of application.
Inspection:
Industrial robots are used for inspection applications, in which
the robot end effector is special inspection probe.
63 Fundamental of Robotic Manipulator
Palletizing and Depalletizing:
Many products are packaged in
boxes of regular shape and
stacked on standard pallets for
shipping.
Robots are commonly used to
palletize and depalletize boxes
because they can be programmed
to move through the array of box
positions layer after layer.
64 Fundamental of Robotic Manipulator
Drilling
Hole drilling is a precision
machining process.
Drilling robots use special
drilling end effectors which
locate and dock onto the work
piece or a fixture.
65 Fundamental of Robotic Manipulator
Spot Welding Spot welding is the most
common welding application
found in the manufacturing field.
66 Fundamental of Robotic Manipulator
Fastening
Robots are commonly
used for applying
threaded fasteners in the
automobile industry for
fastening wheels,
in the electronics
industry for screwing
components to circuit
boards and circuit
boards into chassis.
67 Fundamental of Robotic Manipulator
Paint and Compound
Spraying
Robots provide a consistency
in paint quality and widely
used in automobile industry
for medium batch
production.
Painting booths are
hazardous because the
paint material is often
toxic, and flammable.
68 Fundamental of Robotic Manipulator
Arc Welding
Ship building, aerospace,
construction industries are
among the many areas of
application
69 Fundamental of Robotic Manipulator
Robot specification
But in addition to classification, there are several additional
characteristics :
(i)Number of axes
(ii)Load carrying capacity (kg)
(iii)Maximum speed (mm/sec)
(iv)Reach and stroke (mm)
(v)Tool orientation (deg)
(vi)Precision, accuracy and Repeatability of movement (mm)
(viii) Operating environment
70 Fundamental of Robotic Manipulator
Number of Axes
The industrial robots have got a number of axes about which
its various links rotate or translate.
the first three axes of the robot called major axes are used to
establish the position of the wrist.
The remaining axes of the robot are used to establish the
orientation of the robots wrist, called minor axes .
Thus a six axes robot is a general manipulator which can move
its end effector to both an arbitrary location and an arbitrary
orientation with in its work volume.
71 Fundamental of Robotic Manipulator
Some industrial robots have more than six axes, termed as
the redundant axes , which are generally used to avoid
certain obstacle in the robots work volume.
The mechanism to activate the robot tool (end effector), or
the opening and closing of the robots gripper, is not
considered as the independent robot axis, as this
mechanism (axis) do not contribute to acquire either the
position or the orientation of the end effector in robots
working space.
72 Fundamental of Robotic Manipulator
Load Carrying Capacity:
The load carrying capacity is mainly determined by various factors
: robot’s size, configuration, type of drive system and the type
of application for which it is designed.
A very wide range: from few grams to several thousand of
kilograms.
The maximum load carrying capacity should be specified for the
condition that it is in its weakest position.
It is the position when the robots arm is at maximum horizontal
extension.
73 Fundamental of Robotic Manipulator
The specification provided by manipulator manufacturers is
actually the gross weight capacity that can be put at the
robotic wrist.
Thus to use this specification the user must know weight of
the end effector.
E.g., if the gross load carrying capacity of a robot is 10.0 kg
and it’s end effector weigh 3.0 kg, then the net load carrying
capacity of the robot would be only 7.0 kg.
74 Fundamental of Robotic Manipulator
The maximum tool tip speed of the robots is from a few mm per
second to several meters per second.
The speed of the robot is measured at robot’s wrist.
Thus the highest speeds can be achieved with maximum
horizontal extension of arm away from the base of the robot.
Also the type of the drive system affects the joint speeds,
e.g. the hydraulic robots are having faster joint motions than the
electrical drive robots.
Maximum Speed of Motion
75 Fundamental of Robotic Manipulator
A meaningful measure of the robot speed is the cycle time,
which is the time required to perform several periodic
motions of robot.
As it is desirable for any production operation to minimize
the cycle time of task, most of robots have the provision to
regulate or adjust the speed.
76 Fundamental of Robotic Manipulator
Reach and Stroke:
Reach and stroke of the robot are the measure of the work volume of
the robot.
The horizontal reach: it is the maximum radial distance at which the
robotic wrist can be positioned away from the vertical axis about which
the robot rotates, or the base of the robot.
The horizontal stroke: it is the total radial distance the wrist can move.
There is always a certain minimum distance the robot’s wrist will
remain away from the base axis.
77 Fundamental of Robotic Manipulator
Thus, the horizontal stroke is always less than equal to the horizontal
reach.
For a cylindrical coordinate robot the horizontal reach is the outer
cylinder of the workspace, while the horizontal stroke is the difference
between the radii of the concentric outer cylinder and the inner
cylinder, as shown in figure 1.10
78 Fundamental of Robotic Manipulator
The vertical reach:
is the maximum vertical distance above the working surface
that can be reached by the robot’s wrist.
The vertical stroke:
is the total vertical distance that the wrist can move.
the vertical stroke is also always less than equal to the
vertical reach.
articulated robot have full work envelope means stroke equal to
reach
But necessary to program to avoid collision with itself or work
surface.
79 Fundamental of Robotic Manipulator
Tool Orientation
The three major axes of the robot determine the work
volume, while remaining additional axes of the robot
determine the orientation of the robot’s end effector.
If three independent minor axes are present then the end
effector will able to achieve any arbitrary orientation in the
three dimensional work volume of the robot.
the three axes associated with the wrist are called as yaw-
pitch and roll which are used to define the orientation of end
effector of robot.
80 Fundamental of Robotic Manipulator
Degrees of Freedom
Degrees of freedom (DOF) is a term used to describe a
robot’s freedom of motion in three dimensional space
—specifically, the ability to move forward and backward, up
and down, and to the left and to the right.
For each degree of freedom, a joint is required.
A robot requires six degrees of freedom to be completely
versatile.
Its movements are clumsier than those of a human hand,
which has 22 degrees of freedom
81 Fundamental of Robotic Manipulator
For applications that require more freedom, additional
degrees can be obtained from the wrist, which gives the
end effector its flexibility.
The three degrees of freedom in the wrist have names:
pitch, yaw,and roll.
See Figure 2-11. The pitch, or bend, is the up-and-
down movement of the wrist. The yaw is the side-to-
side movement, and the roll, or swivel, involves
rotation.
82 Fundamental of Robotic Manipulator
83 Fundamental of Robotic Manipulator
1.Wrist roll: it involves the rotation of the wrist mechanism about
the arm axis. Wrist roll is also referred to as wrist swivel.
2. Wrist pitch: if the wrist roll is in its center position, the wrist pitch
is the up or down rotation of the wrist. also called wrist bend.
3.Wrist yaw: if the wrist roll is in center position of its range, wrist
yaw is the right or the left rotation of the wrist.
The wrist yaw and pitch definitions are specified w.r.t.the central
position of the wrist roll,
the rotation of the wrist about the arm axis will change the
orientation of the pitch and yaw movements.
The robot would have a spherical wrist if the axes used to orient
the tool intersect at a common point.
84 Fundamental of Robotic Manipulator
F3,m3
F2,m2
F1,m1
wrist
Roll
Pitch
Yaw
85 Fundamental of Robotic Manipulator
To specify tool orientation a mobile tool coordinate
frame M={m1,m2,m3} is attached to tool and moves
with tool.
M3 is aligned with principal axis of tool and pts
away from wrist
M2 is parallel to line followed by fingertips of tool as
it opens or closes.
M1 completes right handed tool coordinate frame
MBy convention, yaw pitch and roll motions are performed in
specific order about set of fixed axis
Initially mobile tool frame is coincide with wrist coordinate
frame F= {f1,f2,f3} attached at fore arm
1) Yaw motion is performed by rotating tool about wrist axis
f1
2) Pitch motion by rotating tool about wrist axis f2
3) Roll motion rotating tool about wrist axis f3
86 Fundamental of Robotic Manipulator
87 Fundamental of Robotic Manipulator
88 Fundamental of Robotic Manipulator
89 Fundamental of Robotic Manipulator
Precision, Accuracy and Repeatability of movement
The precision of movement is basically a function of three features:
special resolution, accuracy, And repeatability
These terms are defined for:
• the robot's wrist end without any tool attached
• for the conditions under which the robot's precision will be at
its worst.
the robot has least precision of movement with the robot's
arm is fully extended
90 Fundamental of Robotic Manipulator
The control resolution for a robot is determined by the
position control system and the feedback measurement
system.
It is the controller's ability to divide the total range
of movement for the particular joint into individual
increments that can be addressed in the controller.
(i) Spatial Resolution
It is defined as the smallest increment of movement into
which the robot can divide its work volume.
depends on the system’s control resolution and the
robot's mechanical in accuracies.
91 Fundamental of Robotic Manipulator
Accuracy is an absolute concept, repeatability is relative.
Accuracy relates to the robot's capacity to be
programmed to achieve a given target point.
The actual programmed point will probably be different from
the target point due to limitations of control resolution.92 Fundamental of Robotic Manipulator
It is measure of ability of robot to place tool tip at
arbitrarily prescribed location in work envelope.
Error is half of spatial resolution.
Error is worst in outer range of its work volume and
better when arm is closer to base.
93 Fundamental of Robotic Manipulator
Repeatability:
Repeatability is the measure of the ability of the robot to
position the tool tip at same position repeatedly.
There is always some repeatability error associated because
of backlash in gears, flexibility of the mechanical linkages
and drive systems.
The repeatability errors are very small in magnitude for well
designed robotic manipulators.
Repeatability and accuracy refer to two different aspects.
94 Fundamental of Robotic Manipulator
Repeatability errors form a random variable and constitute a
statistical distribution.95 Fundamental of Robotic Manipulator
A robot that is repeatable may not be very accurate, and visa versa.
Let T be the desired target point to where the robot is commanded
to move ,
but due to limitations on its accuracy, the programmed position
becomes point P.
The distance between points T and P is robot's accuracy.
When, the robot wrist is commanded to the programmed point P
again , it does not return to the exact same position.
Instead, it returns to position R.
The difference between P and R is limitations on the robot's
repeatability.
The robot will not always return to the same position R on
subsequent repetitions of the motion cycle.
Instead, it will form a cluster of points on both sides of the position
P
96 Fundamental of Robotic Manipulator
Precision :
It is closely related to repeatability.
It is measure of spatial resolution with which tool can be
positioned within work envelope.
A B
If tool tip is positioned at A then next closest position that it
moves is B
Then distance bet. A and B is precision.
Tool tip might be positioned anywhere on 3 dimensional grid of
pts within work space.
Overall precision is max. distance between neighboring pts in
grid97 Fundamental of Robotic Manipulator
Cartesian robot: interior grid pt have 8 neighbors in
horizontal plane + 9 neighbors in plane above and below
For Cartesian
robot, Precision
is uniform
throughout
work envelop
98 Fundamental of Robotic Manipulator
Robot type Horizontal
precision
Vertical
precision
Cartesian Uniform Uniform
Cylindrical Decreases
radially
Uniform
Spherical Decreases
radially
Decreases
radially
SCARA varies Uniform
articulated varies varies
99 Fundamental of Robotic Manipulator
cartesian
Cylindrical robot
100 Fundamental of Robotic Manipulator
a
b
c
d
∆r
r∆ф
Grid
elemen
t
∆ф
101 Fundamental of Robotic Manipulator

More Related Content

What's hot

ROBOTICS-ROBOT KINEMATICS AND ROBOT PROGRAMMING
ROBOTICS-ROBOT KINEMATICS AND ROBOT PROGRAMMINGROBOTICS-ROBOT KINEMATICS AND ROBOT PROGRAMMING
ROBOTICS-ROBOT KINEMATICS AND ROBOT PROGRAMMINGTAMILMECHKIT
 
Chapter 2 robot kinematics
Chapter 2   robot kinematicsChapter 2   robot kinematics
Chapter 2 robot kinematicsnguyendattdh
 
Robotics: Cartesian Trajectory Planning
Robotics: Cartesian Trajectory PlanningRobotics: Cartesian Trajectory Planning
Robotics: Cartesian Trajectory PlanningDamian T. Gordon
 
Introduction to robotics, Laws,Classification,Types, Drives,Geometry
Introduction to robotics, Laws,Classification,Types, Drives,Geometry  Introduction to robotics, Laws,Classification,Types, Drives,Geometry
Introduction to robotics, Laws,Classification,Types, Drives,Geometry Mohammad Ehtasham
 
Manipulator kinematics
Manipulator kinematicsManipulator kinematics
Manipulator kinematicsSudhir Reddy
 
Robotics: Forward and Inverse Kinematics
Robotics: Forward and Inverse KinematicsRobotics: Forward and Inverse Kinematics
Robotics: Forward and Inverse KinematicsDamian T. Gordon
 
Robotics Endeffectors
Robotics EndeffectorsRobotics Endeffectors
Robotics Endeffectorsanand hd
 
Industrial robotics
Industrial roboticsIndustrial robotics
Industrial roboticsjjenishmech
 
Application of industrial robotics
Application of industrial roboticsApplication of industrial robotics
Application of industrial roboticsShubham Maurya
 
Robotics unit3 sensors
Robotics unit3 sensorsRobotics unit3 sensors
Robotics unit3 sensorsJanarthanan B
 
Robo unit4- Robot Programming.pptx
Robo unit4- Robot Programming.pptxRobo unit4- Robot Programming.pptx
Robo unit4- Robot Programming.pptxPriya429658
 
Industrial robotics
Industrial roboticsIndustrial robotics
Industrial roboticsHome
 

What's hot (20)

Industrial robotics
Industrial roboticsIndustrial robotics
Industrial robotics
 
ROBOTICS-ROBOT KINEMATICS AND ROBOT PROGRAMMING
ROBOTICS-ROBOT KINEMATICS AND ROBOT PROGRAMMINGROBOTICS-ROBOT KINEMATICS AND ROBOT PROGRAMMING
ROBOTICS-ROBOT KINEMATICS AND ROBOT PROGRAMMING
 
Chapter 2 robot kinematics
Chapter 2   robot kinematicsChapter 2   robot kinematics
Chapter 2 robot kinematics
 
Robotics: Cartesian Trajectory Planning
Robotics: Cartesian Trajectory PlanningRobotics: Cartesian Trajectory Planning
Robotics: Cartesian Trajectory Planning
 
Introduction to robotics, Laws,Classification,Types, Drives,Geometry
Introduction to robotics, Laws,Classification,Types, Drives,Geometry  Introduction to robotics, Laws,Classification,Types, Drives,Geometry
Introduction to robotics, Laws,Classification,Types, Drives,Geometry
 
Grippers
GrippersGrippers
Grippers
 
Manipulator kinematics
Manipulator kinematicsManipulator kinematics
Manipulator kinematics
 
Robotics: Forward and Inverse Kinematics
Robotics: Forward and Inverse KinematicsRobotics: Forward and Inverse Kinematics
Robotics: Forward and Inverse Kinematics
 
Introduction to robotics
Introduction to roboticsIntroduction to robotics
Introduction to robotics
 
Robots
Robots Robots
Robots
 
Robotics or Robot Technology
Robotics or Robot Technology Robotics or Robot Technology
Robotics or Robot Technology
 
Robotics Endeffectors
Robotics EndeffectorsRobotics Endeffectors
Robotics Endeffectors
 
Robot Manipulation Basics
Robot Manipulation BasicsRobot Manipulation Basics
Robot Manipulation Basics
 
Industrial robotics
Industrial roboticsIndustrial robotics
Industrial robotics
 
Application of industrial robotics
Application of industrial roboticsApplication of industrial robotics
Application of industrial robotics
 
Robotics
RoboticsRobotics
Robotics
 
Robotics unit3 sensors
Robotics unit3 sensorsRobotics unit3 sensors
Robotics unit3 sensors
 
Robo unit4- Robot Programming.pptx
Robo unit4- Robot Programming.pptxRobo unit4- Robot Programming.pptx
Robo unit4- Robot Programming.pptx
 
Robot Path Control
Robot Path ControlRobot Path Control
Robot Path Control
 
Industrial robotics
Industrial roboticsIndustrial robotics
Industrial robotics
 

Viewers also liked

Denavit hartenberg convention
Denavit hartenberg conventionDenavit hartenberg convention
Denavit hartenberg conventionnguyendattdh
 
Cinematica directa scara
Cinematica directa scaraCinematica directa scara
Cinematica directa scaraUPEG
 
Inverse kinematics
Inverse kinematicsInverse kinematics
Inverse kinematicsLINE+
 
Robotics: 2-Link Planar Manipulator
Robotics: 2-Link Planar ManipulatorRobotics: 2-Link Planar Manipulator
Robotics: 2-Link Planar ManipulatorDamian T. Gordon
 
Método Denavit-Hartenberg
Método   Denavit-HartenbergMétodo   Denavit-Hartenberg
Método Denavit-HartenbergRaquel Torres
 
Cinética de un Robot
Cinética de un RobotCinética de un Robot
Cinética de un RobotLeón Leon
 
Basics of Robotics
Basics of RoboticsBasics of Robotics
Basics of RoboticsAmeya Gandhi
 

Viewers also liked (7)

Denavit hartenberg convention
Denavit hartenberg conventionDenavit hartenberg convention
Denavit hartenberg convention
 
Cinematica directa scara
Cinematica directa scaraCinematica directa scara
Cinematica directa scara
 
Inverse kinematics
Inverse kinematicsInverse kinematics
Inverse kinematics
 
Robotics: 2-Link Planar Manipulator
Robotics: 2-Link Planar ManipulatorRobotics: 2-Link Planar Manipulator
Robotics: 2-Link Planar Manipulator
 
Método Denavit-Hartenberg
Método   Denavit-HartenbergMétodo   Denavit-Hartenberg
Método Denavit-Hartenberg
 
Cinética de un Robot
Cinética de un RobotCinética de un Robot
Cinética de un Robot
 
Basics of Robotics
Basics of RoboticsBasics of Robotics
Basics of Robotics
 

Similar to Fundamental of robotic manipulator

Computer aided manufacturing robotic systems
Computer aided manufacturing robotic systemsComputer aided manufacturing robotic systems
Computer aided manufacturing robotic systemsPrasanth Kumar RAGUPATHY
 
Ch-5.0_Robot Technology - CIM.pptx
Ch-5.0_Robot Technology - CIM.pptxCh-5.0_Robot Technology - CIM.pptx
Ch-5.0_Robot Technology - CIM.pptxPuneetMathur39
 
Ch-5.0_Robot Technology - CIM.pptx
Ch-5.0_Robot Technology - CIM.pptxCh-5.0_Robot Technology - CIM.pptx
Ch-5.0_Robot Technology - CIM.pptxDrGaurangJoshi2
 
Module_1 Introduction to Robotics & Automation.pptx
Module_1 Introduction to Robotics & Automation.pptxModule_1 Introduction to Robotics & Automation.pptx
Module_1 Introduction to Robotics & Automation.pptxNageshShenoy7
 
Dek3223 chapter 2 robotic
Dek3223 chapter 2 roboticDek3223 chapter 2 robotic
Dek3223 chapter 2 roboticmkazree
 
Industrial robotics pick & place
Industrial robotics pick & placeIndustrial robotics pick & place
Industrial robotics pick & placeRobotics Solutions
 
RF Based Pick And Place Robotic Arm
RF Based Pick And Place Robotic ArmRF Based Pick And Place Robotic Arm
RF Based Pick And Place Robotic Armelprocus
 
Industrial Robotics Chap 01 Fundamentals
Industrial  Robotics  Chap 01  FundamentalsIndustrial  Robotics  Chap 01  Fundamentals
Industrial Robotics Chap 01 FundamentalsKevin Carvalho
 
Automation and Robotics 20ME51I WEEK 8 Theory notes.pdf
Automation and Robotics 20ME51I WEEK 8 Theory notes.pdfAutomation and Robotics 20ME51I WEEK 8 Theory notes.pdf
Automation and Robotics 20ME51I WEEK 8 Theory notes.pdfGandhibabu8
 
Introduction to Robotics
Introduction to Robotics Introduction to Robotics
Introduction to Robotics YAZEN SHAKIR
 
Space robotics
Space roboticsSpace robotics
Space roboticsMU
 
Robotics (CAD-CAM).pptx .
Robotics (CAD-CAM).pptx                    .Robotics (CAD-CAM).pptx                    .
Robotics (CAD-CAM).pptx .Athar739197
 

Similar to Fundamental of robotic manipulator (20)

Computer aided manufacturing robotic systems
Computer aided manufacturing robotic systemsComputer aided manufacturing robotic systems
Computer aided manufacturing robotic systems
 
Ch-5.0_Robot Technology - CIM.pptx
Ch-5.0_Robot Technology - CIM.pptxCh-5.0_Robot Technology - CIM.pptx
Ch-5.0_Robot Technology - CIM.pptx
 
Ch-5.0_Robot Technology - CIM.pptx
Ch-5.0_Robot Technology - CIM.pptxCh-5.0_Robot Technology - CIM.pptx
Ch-5.0_Robot Technology - CIM.pptx
 
Module_1 Introduction to Robotics & Automation.pptx
Module_1 Introduction to Robotics & Automation.pptxModule_1 Introduction to Robotics & Automation.pptx
Module_1 Introduction to Robotics & Automation.pptx
 
Dek3223 chapter 2 robotic
Dek3223 chapter 2 roboticDek3223 chapter 2 robotic
Dek3223 chapter 2 robotic
 
Industrial robotics pick & place
Industrial robotics pick & placeIndustrial robotics pick & place
Industrial robotics pick & place
 
ROBOTICS.pdf
ROBOTICS.pdfROBOTICS.pdf
ROBOTICS.pdf
 
RF Based Pick And Place Robotic Arm
RF Based Pick And Place Robotic ArmRF Based Pick And Place Robotic Arm
RF Based Pick And Place Robotic Arm
 
Pick and place
Pick and placePick and place
Pick and place
 
Robot
RobotRobot
Robot
 
Industrial Robotics Chap 01 Fundamentals
Industrial  Robotics  Chap 01  FundamentalsIndustrial  Robotics  Chap 01  Fundamentals
Industrial Robotics Chap 01 Fundamentals
 
Automation and Robotics 20ME51I WEEK 8 Theory notes.pdf
Automation and Robotics 20ME51I WEEK 8 Theory notes.pdfAutomation and Robotics 20ME51I WEEK 8 Theory notes.pdf
Automation and Robotics 20ME51I WEEK 8 Theory notes.pdf
 
Sem2 robotics ppt
Sem2 robotics pptSem2 robotics ppt
Sem2 robotics ppt
 
robotics
robotics robotics
robotics
 
Robotics
RoboticsRobotics
Robotics
 
Introduction to Robotics
Introduction to Robotics Introduction to Robotics
Introduction to Robotics
 
robot_program.ppt
robot_program.pptrobot_program.ppt
robot_program.ppt
 
Industrial robots
Industrial robotsIndustrial robots
Industrial robots
 
Space robotics
Space roboticsSpace robotics
Space robotics
 
Robotics (CAD-CAM).pptx .
Robotics (CAD-CAM).pptx                    .Robotics (CAD-CAM).pptx                    .
Robotics (CAD-CAM).pptx .
 

Recently uploaded

ENGLISH 7_Q4_LESSON 2_ Employing a Variety of Strategies for Effective Interp...
ENGLISH 7_Q4_LESSON 2_ Employing a Variety of Strategies for Effective Interp...ENGLISH 7_Q4_LESSON 2_ Employing a Variety of Strategies for Effective Interp...
ENGLISH 7_Q4_LESSON 2_ Employing a Variety of Strategies for Effective Interp...JhezDiaz1
 
Barangay Council for the Protection of Children (BCPC) Orientation.pptx
Barangay Council for the Protection of Children (BCPC) Orientation.pptxBarangay Council for the Protection of Children (BCPC) Orientation.pptx
Barangay Council for the Protection of Children (BCPC) Orientation.pptxCarlos105
 
Choosing the Right CBSE School A Comprehensive Guide for Parents
Choosing the Right CBSE School A Comprehensive Guide for ParentsChoosing the Right CBSE School A Comprehensive Guide for Parents
Choosing the Right CBSE School A Comprehensive Guide for Parentsnavabharathschool99
 
INTRODUCTION TO CATHOLIC CHRISTOLOGY.pptx
INTRODUCTION TO CATHOLIC CHRISTOLOGY.pptxINTRODUCTION TO CATHOLIC CHRISTOLOGY.pptx
INTRODUCTION TO CATHOLIC CHRISTOLOGY.pptxHumphrey A Beña
 
How to do quick user assign in kanban in Odoo 17 ERP
How to do quick user assign in kanban in Odoo 17 ERPHow to do quick user assign in kanban in Odoo 17 ERP
How to do quick user assign in kanban in Odoo 17 ERPCeline George
 
MULTIDISCIPLINRY NATURE OF THE ENVIRONMENTAL STUDIES.pptx
MULTIDISCIPLINRY NATURE OF THE ENVIRONMENTAL STUDIES.pptxMULTIDISCIPLINRY NATURE OF THE ENVIRONMENTAL STUDIES.pptx
MULTIDISCIPLINRY NATURE OF THE ENVIRONMENTAL STUDIES.pptxAnupkumar Sharma
 
GRADE 4 - SUMMATIVE TEST QUARTER 4 ALL SUBJECTS
GRADE 4 - SUMMATIVE TEST QUARTER 4 ALL SUBJECTSGRADE 4 - SUMMATIVE TEST QUARTER 4 ALL SUBJECTS
GRADE 4 - SUMMATIVE TEST QUARTER 4 ALL SUBJECTSJoshuaGantuangco2
 
4.18.24 Movement Legacies, Reflection, and Review.pptx
4.18.24 Movement Legacies, Reflection, and Review.pptx4.18.24 Movement Legacies, Reflection, and Review.pptx
4.18.24 Movement Legacies, Reflection, and Review.pptxmary850239
 
USPS® Forced Meter Migration - How to Know if Your Postage Meter Will Soon be...
USPS® Forced Meter Migration - How to Know if Your Postage Meter Will Soon be...USPS® Forced Meter Migration - How to Know if Your Postage Meter Will Soon be...
USPS® Forced Meter Migration - How to Know if Your Postage Meter Will Soon be...Postal Advocate Inc.
 
Grade 9 Quarter 4 Dll Grade 9 Quarter 4 DLL.pdf
Grade 9 Quarter 4 Dll Grade 9 Quarter 4 DLL.pdfGrade 9 Quarter 4 Dll Grade 9 Quarter 4 DLL.pdf
Grade 9 Quarter 4 Dll Grade 9 Quarter 4 DLL.pdfJemuel Francisco
 
ANG SEKTOR NG agrikultura.pptx QUARTER 4
ANG SEKTOR NG agrikultura.pptx QUARTER 4ANG SEKTOR NG agrikultura.pptx QUARTER 4
ANG SEKTOR NG agrikultura.pptx QUARTER 4MiaBumagat1
 
What is Model Inheritance in Odoo 17 ERP
What is Model Inheritance in Odoo 17 ERPWhat is Model Inheritance in Odoo 17 ERP
What is Model Inheritance in Odoo 17 ERPCeline George
 
Daily Lesson Plan in Mathematics Quarter 4
Daily Lesson Plan in Mathematics Quarter 4Daily Lesson Plan in Mathematics Quarter 4
Daily Lesson Plan in Mathematics Quarter 4JOYLYNSAMANIEGO
 
Karra SKD Conference Presentation Revised.pptx
Karra SKD Conference Presentation Revised.pptxKarra SKD Conference Presentation Revised.pptx
Karra SKD Conference Presentation Revised.pptxAshokKarra1
 
4.16.24 21st Century Movements for Black Lives.pptx
4.16.24 21st Century Movements for Black Lives.pptx4.16.24 21st Century Movements for Black Lives.pptx
4.16.24 21st Century Movements for Black Lives.pptxmary850239
 
HỌC TỐT TIẾNG ANH 11 THEO CHƯƠNG TRÌNH GLOBAL SUCCESS ĐÁP ÁN CHI TIẾT - CẢ NĂ...
HỌC TỐT TIẾNG ANH 11 THEO CHƯƠNG TRÌNH GLOBAL SUCCESS ĐÁP ÁN CHI TIẾT - CẢ NĂ...HỌC TỐT TIẾNG ANH 11 THEO CHƯƠNG TRÌNH GLOBAL SUCCESS ĐÁP ÁN CHI TIẾT - CẢ NĂ...
HỌC TỐT TIẾNG ANH 11 THEO CHƯƠNG TRÌNH GLOBAL SUCCESS ĐÁP ÁN CHI TIẾT - CẢ NĂ...Nguyen Thanh Tu Collection
 
AUDIENCE THEORY -CULTIVATION THEORY - GERBNER.pptx
AUDIENCE THEORY -CULTIVATION THEORY -  GERBNER.pptxAUDIENCE THEORY -CULTIVATION THEORY -  GERBNER.pptx
AUDIENCE THEORY -CULTIVATION THEORY - GERBNER.pptxiammrhaywood
 

Recently uploaded (20)

ENGLISH 7_Q4_LESSON 2_ Employing a Variety of Strategies for Effective Interp...
ENGLISH 7_Q4_LESSON 2_ Employing a Variety of Strategies for Effective Interp...ENGLISH 7_Q4_LESSON 2_ Employing a Variety of Strategies for Effective Interp...
ENGLISH 7_Q4_LESSON 2_ Employing a Variety of Strategies for Effective Interp...
 
FINALS_OF_LEFT_ON_C'N_EL_DORADO_2024.pptx
FINALS_OF_LEFT_ON_C'N_EL_DORADO_2024.pptxFINALS_OF_LEFT_ON_C'N_EL_DORADO_2024.pptx
FINALS_OF_LEFT_ON_C'N_EL_DORADO_2024.pptx
 
Barangay Council for the Protection of Children (BCPC) Orientation.pptx
Barangay Council for the Protection of Children (BCPC) Orientation.pptxBarangay Council for the Protection of Children (BCPC) Orientation.pptx
Barangay Council for the Protection of Children (BCPC) Orientation.pptx
 
Choosing the Right CBSE School A Comprehensive Guide for Parents
Choosing the Right CBSE School A Comprehensive Guide for ParentsChoosing the Right CBSE School A Comprehensive Guide for Parents
Choosing the Right CBSE School A Comprehensive Guide for Parents
 
INTRODUCTION TO CATHOLIC CHRISTOLOGY.pptx
INTRODUCTION TO CATHOLIC CHRISTOLOGY.pptxINTRODUCTION TO CATHOLIC CHRISTOLOGY.pptx
INTRODUCTION TO CATHOLIC CHRISTOLOGY.pptx
 
How to do quick user assign in kanban in Odoo 17 ERP
How to do quick user assign in kanban in Odoo 17 ERPHow to do quick user assign in kanban in Odoo 17 ERP
How to do quick user assign in kanban in Odoo 17 ERP
 
MULTIDISCIPLINRY NATURE OF THE ENVIRONMENTAL STUDIES.pptx
MULTIDISCIPLINRY NATURE OF THE ENVIRONMENTAL STUDIES.pptxMULTIDISCIPLINRY NATURE OF THE ENVIRONMENTAL STUDIES.pptx
MULTIDISCIPLINRY NATURE OF THE ENVIRONMENTAL STUDIES.pptx
 
GRADE 4 - SUMMATIVE TEST QUARTER 4 ALL SUBJECTS
GRADE 4 - SUMMATIVE TEST QUARTER 4 ALL SUBJECTSGRADE 4 - SUMMATIVE TEST QUARTER 4 ALL SUBJECTS
GRADE 4 - SUMMATIVE TEST QUARTER 4 ALL SUBJECTS
 
4.18.24 Movement Legacies, Reflection, and Review.pptx
4.18.24 Movement Legacies, Reflection, and Review.pptx4.18.24 Movement Legacies, Reflection, and Review.pptx
4.18.24 Movement Legacies, Reflection, and Review.pptx
 
YOUVE GOT EMAIL_FINALS_EL_DORADO_2024.pptx
YOUVE GOT EMAIL_FINALS_EL_DORADO_2024.pptxYOUVE GOT EMAIL_FINALS_EL_DORADO_2024.pptx
YOUVE GOT EMAIL_FINALS_EL_DORADO_2024.pptx
 
USPS® Forced Meter Migration - How to Know if Your Postage Meter Will Soon be...
USPS® Forced Meter Migration - How to Know if Your Postage Meter Will Soon be...USPS® Forced Meter Migration - How to Know if Your Postage Meter Will Soon be...
USPS® Forced Meter Migration - How to Know if Your Postage Meter Will Soon be...
 
Raw materials used in Herbal Cosmetics.pptx
Raw materials used in Herbal Cosmetics.pptxRaw materials used in Herbal Cosmetics.pptx
Raw materials used in Herbal Cosmetics.pptx
 
Grade 9 Quarter 4 Dll Grade 9 Quarter 4 DLL.pdf
Grade 9 Quarter 4 Dll Grade 9 Quarter 4 DLL.pdfGrade 9 Quarter 4 Dll Grade 9 Quarter 4 DLL.pdf
Grade 9 Quarter 4 Dll Grade 9 Quarter 4 DLL.pdf
 
ANG SEKTOR NG agrikultura.pptx QUARTER 4
ANG SEKTOR NG agrikultura.pptx QUARTER 4ANG SEKTOR NG agrikultura.pptx QUARTER 4
ANG SEKTOR NG agrikultura.pptx QUARTER 4
 
What is Model Inheritance in Odoo 17 ERP
What is Model Inheritance in Odoo 17 ERPWhat is Model Inheritance in Odoo 17 ERP
What is Model Inheritance in Odoo 17 ERP
 
Daily Lesson Plan in Mathematics Quarter 4
Daily Lesson Plan in Mathematics Quarter 4Daily Lesson Plan in Mathematics Quarter 4
Daily Lesson Plan in Mathematics Quarter 4
 
Karra SKD Conference Presentation Revised.pptx
Karra SKD Conference Presentation Revised.pptxKarra SKD Conference Presentation Revised.pptx
Karra SKD Conference Presentation Revised.pptx
 
4.16.24 21st Century Movements for Black Lives.pptx
4.16.24 21st Century Movements for Black Lives.pptx4.16.24 21st Century Movements for Black Lives.pptx
4.16.24 21st Century Movements for Black Lives.pptx
 
HỌC TỐT TIẾNG ANH 11 THEO CHƯƠNG TRÌNH GLOBAL SUCCESS ĐÁP ÁN CHI TIẾT - CẢ NĂ...
HỌC TỐT TIẾNG ANH 11 THEO CHƯƠNG TRÌNH GLOBAL SUCCESS ĐÁP ÁN CHI TIẾT - CẢ NĂ...HỌC TỐT TIẾNG ANH 11 THEO CHƯƠNG TRÌNH GLOBAL SUCCESS ĐÁP ÁN CHI TIẾT - CẢ NĂ...
HỌC TỐT TIẾNG ANH 11 THEO CHƯƠNG TRÌNH GLOBAL SUCCESS ĐÁP ÁN CHI TIẾT - CẢ NĂ...
 
AUDIENCE THEORY -CULTIVATION THEORY - GERBNER.pptx
AUDIENCE THEORY -CULTIVATION THEORY -  GERBNER.pptxAUDIENCE THEORY -CULTIVATION THEORY -  GERBNER.pptx
AUDIENCE THEORY -CULTIVATION THEORY - GERBNER.pptx
 

Fundamental of robotic manipulator

  • 1. Mrs. S. N. Kale Asst. Professor PVPIT, Budhgaon Fundamental of Robotic Manipulator
  • 2. In the first part of this unit we would be studying the basics associated with the industrial robots, like basic types, Classifications: the methods to specify the robots, types of drive technologies used in robotic applications, Motion control methods the various applications of the robots. specifications: Example: RHINO XR-3 2 Fundamental of Robotic Manipulator
  • 3. •Mankind has always strived to give life like qualities to its artifacts. •He tries to find substitute for himself to carry out his orders and also work in hostile environment. •Broadly robot is a machine that looks and work like a human being. •The industry is moving from automation to robotization , to increase productivity and to deliver uniform quality.Robots are employed in hostile environment: 1. Atomic plant to handle radioactive material. 2. Construct and repair space station and satellites. 3. Nursing and aiding patient in medical field. 4. Heavy earth moving equipments. 3 Fundamental of Robotic Manipulator
  • 4. reasons for using a robot but the central reason is to eliminate a human operator. The most obvious reason : •To save labor and reduce cost. Other classes of applications concern the product: •Human is bad for the product: e.g. semiconductor handling, food handling, pharmaceuticals, etc. •Product is bad for the human : e.g. radioactive product. robots can be used to replace human operators where the dangers are: 1.Repetitive strain syndrome. 2.Working with machinery that is dangerous for example presses, winders. 3.Working with materials which might be harmful in the short or long term(toxic chemicals, radioactive material. 4 Fundamental of Robotic Manipulator
  • 5. Here robot is considered as industrial robot called as robotic manipulator or robotic arm. This arm is roughly similar to human arm. It is modeled as chain of rigid links interconnected by flexible joints. Links corresponds to :chest, upper arm, fore arm Joints: shoulder, elbow, and wrist. At end of arm is an end effector ( tool, gripper or hand). Tool has two or more fingers that open and closes. 5 Fundamental of Robotic Manipulator
  • 6. 6 Fundamental of Robotic Manipulator
  • 7. Wrists connects end effector to forearm. End effector may be a tool and its fixture or gripper or any other device 1. Grippers: are generally used to grasp and hold an object and place it at a desired location. Grippers classified as mechanical grippers, vacuum or suction cups, magnetic grippers, adhesive grippers, hooks, scoops, and so forth. 2. Tools: a robot is required to manipulate a tool to perform an operation on a work part. Here the tool acts as end- effector. Spot-welding tools, arc-welding tools, spray-painting nozzles, and rotating spindles for drilling and grinding are typical examples of tools used as end-effectors.7 Fundamental of Robotic Manipulator
  • 8. Automation and robot: Automation is technology which is concerned with the use of mechanical ,electrical and computer based system in operation and control of production. e.g. Transfer lines,mechanized asembly machines,feedback control system,numerically controlled machine tools and robot Two types: Hardware automation and software automation 8 Fundamental of Robotic Manipulator
  • 9. Hard automation, also called fixed automation, is built with a specific production purpose. This automation approach is best suited for mass production of the same product with few alterations or change-overs. When volume of production is very high, special equipment are designed to process product efficiently and at high production rate. When production cycle ends or new product is introduced ,that m/c have to be shut down and h/w retooled for next generation of models. CNC machines are examples of hard automation 9 Fundamental of Robotic Manipulator
  • 10. Soft automation, often referred to as flexible automation, is reprogrammable and reconfigurable. Now auto industry and other industries have introduced more flexible forms of automation in manufacturing cycle. Programmable mechanical manipulator are now being used to perform task as spot welding ,spray painting, material handling etc. Since computer controlled mechanical manipulators can be converted through s/w to do variety of task they are referred as soft automation. Robots fall into this soft automation category. This method is ideal for handling small batches of product and 10 Fundamental of Robotic Manipulator
  • 11. Manual labor Soft automation hard automation v1 v2 Product volume Unit cost Qualitative comparison of cost effectiveness of manual labor ,hard automation and soft automation Upto v1-manual labor is cost effective. After v2 –hard automation is cost effective V1 to v2-soft automation is cost effective 11 Fundamental of Robotic Manipulator
  • 12. Robots, the industrial robots are the specialized, highly automated mechanical manipulators which are controlled by sophisticated electronic control systems and computer systems The robots can be programmed to do a variety of operations by just changing the predetermined set of instructions called program , through some compatible software. This is also termed as soft automation. 12 Fundamental of Robotic Manipulator
  • 13. What is an Industrial Robot?  An industrial robot is a programmable, multi- functional manipulator designed to move materials, parts, tools, or special devices through variable programmed motions to perform a variety of tasks. An industrial robot consists of a number of rigid links connected by joints of different types, controlled and monitored by a computer. 13 Fundamental of Robotic Manipulator
  • 14. An industrial robot can be defined as : Robot can also be defined as a software controllable mechanical device that uses actuators and sensors to guide one or more end effectors through programmed motions in a workspace in order to manipulate physical objects. 14 Fundamental of Robotic Manipulator
  • 15. What are the parts of a robot? • Manipulator • Pedestal • Controller • End Effectors • Power Source 15 Fundamental of Robotic Manipulator
  • 16. Manipulator (Mimics the human arm) • Base • Appendage Shoulder Arm Grippers 16 Fundamental of Robotic Manipulator
  • 17. Pedestal •Supports the manipulator. •Acts as a counterbalance. 17 Fundamental of Robotic Manipulator
  • 18. Controller (The brain) • Issues instructions to the robot. • Controls peripheral devices. • Interfaces with robot. • Interfaces with humans.18 Fundamental of Robotic Manipulator
  • 19. End Effectors(The hand) • Spray paint attachments • Welding attachments • Vacuum heads • Hands • Grippers19 Fundamental of Robotic Manipulator
  • 20. Power Source (The food) • Electric • Pneumatic • Hydraulic 20 Fundamental of Robotic Manipulator
  • 21. 21 Fundamental of Robotic Manipulator
  • 22. Classification : based on drive technologies: An important element: The drive system ,it supplies the power for the actuation of various linkages and joints of a robot and enabling the robot to move. The dynamic performance depends on the type of power source. three types of power sources for robots: Electric drive: Most of the industrial robots use electric drive system, in the form of either DC stepper motor drive (open loop control), or, DC servo motor drive (closed loop control). Advantages: This drive system gives better positioning accuracy and repeatability, and is suitable to keep cleaner environment around.22 Fundamental of Robotic Manipulator
  • 23. Hydraulic drive: at higher speeds and at substantial loads hydraulic drive robot are preferred. Disadvantage: it occupies large space area and there is a danger of oil leak to the shop floor. But it gives lower movement compare to the hydraulic robots and the electric drive system is good for small and medium size robots only. 23 Fundamental of Robotic Manipulator
  • 24. Pneumatic drive: used for high speed and/or high-load-carrying capabilities. A pneumatic drive is clean and fast but it is difficult to control because air is a compressible fluid. For both electrical and hydraulic drive robots most of the time make use of the pneumatic tools or end effectors. Pneumatic drives used especially when the gripping action of the end effectors is simple open and close operation to pick light objects. the pneumatic drive system is preferred for smaller robots as these are less expensive than electric or hydraulic robots and suitable for relatively less degrees of freedom design for simple pick and place application. 24 Fundamental of Robotic Manipulator
  • 25. The Robotic Motions: oThe industrial robots are designed to perform some desirable work o This can be performed by enabling the manipulator to move the body, arm and wrist through a series of motions. oIt helps the end effectors of the robot to achieve the desirable position and orientation in the three dimensional space surrounding the base of the robot. Work envelop geometries: 25 Fundamental of Robotic Manipulator
  • 26. Robot Joints •A robot joint permits relative movement between parts of a robot arm. •The joints of a robot are designed to enable the robot to move its end-effector along a path from one position to another as desired. The end effector is mounted on a flange or some plate secured to the wrist. • It is the tool to perform some operation or some gripper for pick and place operations. 26 Fundamental of Robotic Manipulator
  • 27. The robot movements are broadly classified into two main categories, namely (i)arm and body motions (ii) wrist motions. The individual joint motions associated with these two categories are also referred to as the degrees of freedom . The first three axes of the robot are referred to as the major axes. The position of the end-effector of the robot is determined by the position of the major axes. Similarly three more axes associated with the wrist, are called minor axes and are used to establish the orientation of the tool or the gripper at wrist. 27 Fundamental of Robotic Manipulator
  • 28. Degrees of Freedom Degrees of freedom (DOF) is a term used to describe a robot’s freedom of motion in three dimensional space —specifically, the ability to move forward and backward, up and down, and to the left and to the right. For each degree of freedom, a joint is required. A robot requires minimum six degrees of freedom to be completely versatile. Its movements are clumsier than those of a human hand, which has 22 degrees of freedom 28 Fundamental of Robotic Manipulator
  • 29. 29 Fundamental of Robotic Manipulator
  • 30. The number of degrees of freedom defines the robot’s configuration. For example, many simple applications require movement along three axes: X, Y, and Z. See Figure 2-10. These tasks require three joints, or three degrees of freedom 30 Fundamental of Robotic Manipulator
  • 31. The locus of the points in the three dimensional space that can be reached by the wrist by the various combinations of the movements of the robot joints from base up to wrist, is called the gross work envelop of the robot. The robot motions are accomplished by means of powered joints. Thus a minimum of six axes are required to achieve any desirable position and orientation in the robot’s work volume or work envelop or workspace. 31 Fundamental of Robotic Manipulator
  • 32. The rigid members connected at the joints of the robot are called links. In the link-joint-link chain, the link closest to the base is referred to as the input link . The output link is the one which moves with respect to the input link. There are basically two types of joints commonly used in industrial robots, which are: (i) prismatic or linear joints,(p) which have sliding or linear (translational) motion along an axis. 32 Fundamental of Robotic Manipulator
  • 33. (ii)Revolute ,(R) : which exhibits the rotary motion about an axis. the links are aligned perpendicular to one another at this kind of joint. The rotation involves revolution of one link about another. 33 Fundamental of Robotic Manipulator
  • 34. Based on the physical configuration or the combination of the revolute or prismatic joints for the three major axes, a particular geometry of the work envelop is achieved. The table shows the some of the most common robot work envelops based on the major axes: robot Axis 1 Axis 2 Axis 3 Total revolute cartesian P P P 0 Cylindrical R P P 1 Spherical R R P 2 SCARA R R P 2 Articulated R R R 3 34 Fundamental of Robotic Manipulator
  • 35. Cartesian Gantry Robot Arm 35 Fundamental of Robotic Manipulator
  • 36.  robots with Cartesian configuration consist of links connected by linear joints (p).  Thus the resulting configuration is (PPP). The three joints corresponds to the notation for the moving the wrist up and down, in and out, and back and forth. Thus the work envelop/ work volume generated by this robot is a rectangular box. example: the gantry robot Cartesian Gantry Robot Arm Uses 3 perpendicular slides to construct x , y , z axes. Hence called xyz/rectilinear robot. e.g. IBM RS-I robot 36 Fundamental of Robotic Manipulator
  • 37. Cartesian Gantry Robot Arm commonly used : •for pick and place work for heavy loads • assembly operations • handling machine tools • arc welding operations 37 Fundamental of Robotic Manipulator
  • 38. work envelop/ work volume 38 Fundamental of Robotic Manipulator
  • 39. The major advantages : 1.Ability to do straight line insertions into furnaces. 2.Easy computation and programming. 3.Most rigid structure for given length. Disadvantages : 1.Requires large operating volume. 2.Exposed guiding surfaces require covering in corrosive or dusty environments 3.Can only manipulate the objects in front of it. 4.Axes of robot are hard to seal 39 Fundamental of Robotic Manipulator
  • 40. Changing the first prismatic joint of the Cartesian coordinate robot by revolute joint, to have RPP configuration we get the cylindrical coordinate robot. The space in which this robot operates is cylindrical in shape, hence the name cylindrical configuration. Cylindrical Robot Arm The revolute joint swings the arm back and forth about vertical base axis. The prismatic joints then move the wrist up and down along vertical axis and in and out along a radial axis. R P P 40 Fundamental of Robotic Manipulator
  • 41. Cylindrical Robot Arm 41 Fundamental of Robotic Manipulator
  • 42. As there is always some minimum radial position, the work envelop is actually the volume between two concentric cylinders. 42 Fundamental of Robotic Manipulator
  • 43. commonly used for: handling at die-casting machines, assembly operations, handling machine tools, and spot welding operations. major advantages : 1.can reach all around itself 2.rotational axis easy to seal 3.relatively easy programming 4.rigid enough to handle heavy loads through large working space. 5.good access into cavities and machine openings. Disadvantages : 1.can't reach above itself. 2.linear axes is hard to seal. 3.won’t reach around obstacles. 4.exposed drives are difficult to cover from dust and liquids. 43 Fundamental of Robotic Manipulator
  • 44. Spherical Robot Arm 44 Fundamental of Robotic Manipulator
  • 45. If second joint of cylindrical coordinate robot is replaced with revolute joint (RRP) this produces spherical coordinate robot. •Here the first revolute joint swings the arm back and forth about a vertical base axis, •the second revolute joint moves the arm up and down about the horizontal shoulder axis, • the prismatic joint moves the wrist radially in and out 45 Fundamental of Robotic Manipulator
  • 46. The work envelope is the volume between two concentric spheres e.g. UNIMATE 2000 series, MAKER 110 46 Fundamental of Robotic Manipulator
  • 47. commonly used for: material handling at die casting or fettling machines, handling machine tools and for arc/spot welding etc. the advantages: 1.Large working envelope. 2.Two rotary drives are easily sealed against liquids/dust. The disadvantages are: 1.Complex coordinates more difficult to visualize, control, and program. 2.Exposed linear drive. 3.Low accuracy Spherical: RRP 47 Fundamental of Robotic Manipulator
  • 48. SCARA Robot Arm Adept's SCARA robots 48 Fundamental of Robotic Manipulator
  • 49. Like a spherical coordinate robot, a SCARA robot (Selective Compliance Assembly Robot Arm) is a robot with at least two parallel revolute joints (R) and having one linear joint for the positioning of the wrist. But for a SCARA robot all three joint axes are vertical 49 Fundamental of Robotic Manipulator
  • 50. The first revolute axis swings the arm back and forth about base axis i.e vertical shoulder axis. The second revolute joint swings the forearm back and forth about the vertical elbow axis. Thus two revolute joints control motion in a horizontal plane. The vertical component of motion is provided by third joint, a prismatic joint which slides the wrist up and down.50 Fundamental of Robotic Manipulator
  • 51. It gives rigidity in vertical direction and complianc e in horizontal axis Work envelope 51 Fundamental of Robotic Manipulator
  • 52. commonly used for: pick and place work, and assembly operation with high working speeds. main advantages : 1.High speed. 2.Height axis is rigid. 3.Large work area for floor space. 4.Moderately easy to program. The main disadvantages : 1.Limited applications. 2.Two ways to reach a point. 3.Difficult to program off-line. 4.Highly complex arm. 52 Fundamental of Robotic Manipulator
  • 53. Articulated Robot Arm 53 Fundamental of Robotic Manipulator
  • 54. In articulated coordinate robot all joints are revolute joint (RRR). It closely resembles the anatomy of human arm. First revolute joint swings robot back and forth about vertical base axis. Second joint pitches the arm up and down about horizontal shoulder axis. Third joint pitches the forearm up and down about horizontal elbow axis.54 Fundamental of Robotic Manipulator
  • 55. Work envelope 55 Fundamental of Robotic Manipulator
  • 56. commonly used for: assembly operations, welding, weld sealing, spray painting, and handling at die casting or fettling machines. main advantages : 1.All rotary joints allows for maximum flexibility 2.All joints can be sealed from the environment. The main disadvantages are: 1.Extremely difficult to visualize, control, and program these robots. 2.Restricted volume coverage. 3.Low accuracy.56 Fundamental of Robotic Manipulator
  • 57. Manipulators 57  Robot Configuration: Cartesian: PPP Cylindrical: RPP Spherical: RRP SCARA: RRP (Selective Compliance Assembly Robot Arm) Articulated: RRR Hand coordinate: n: normal vector; s: sliding vector; a: approach vector, normal to the tool mounting plateFundamental of Robotic Manipulator
  • 58. Classification based on motion control methods: It is based on method used to control the movement of end effec There are two types of motions: 1. Point to point motion: • Tool moves to sequence of discrete points in a workspac • The path between points is not explicitly controlled by user • It is useful for operation which is discrete in nature. e.g. Spot welding , pick and place , loading and unloading Continuous motion: •End effector follows a prescribed path in three dimensional space. •The speed of motion may vary along the path. e.g. arc welding , spray painting 58 Fundamental of Robotic Manipulator
  • 59. What Can Robots Do? Industrial Robots Material Handling Manipulator Assembly Manipulator Spot Welding •Material handling •Material transfer •Machine loading and/or unloading •Spot welding •Continuous arc welding •Spray coating •Assembly •Inspection59 Fundamental of Robotic Manipulator
  • 60. 1.12.1 Loading/unloading parts to/from the machines (i)Unloading parts from die-casting machines (ii)Loading a raw hot billet into a die, holding it during forging and unloading it from the forging die (iii)Loading sheet blanks into automatic presses (iv)Unloading molded parts formed in injection molding machines (v)Loading raw blanks into NC machine tools and unloading the finished parts from the machines 60 Fundamental of Robotic Manipulator
  • 61. 61 Fundamental of Robotic Manipulator
  • 62. Single machine robotic cell applications include: (i)The incoming conveyor delivers the parts to the fixed position (ii)The robot picks up a part from the conveyor and moves to the machine (iii)The robot loads the part onto the machine (iv)The part is processed on the machine (v)The robot unloads the part from the machine (vi)The robot puts the part on the outgoing conveyor (vii)The robot moves from the output conveyor to the input conveyor Multi-machine robotic cell application: Two or three CNC machines are served by a robot. The cell layout is normally circular. 62 Fundamental of Robotic Manipulator
  • 63. Assembly Operations: Electronic component assemblies and machine assemblies are two areas of application. Inspection: Industrial robots are used for inspection applications, in which the robot end effector is special inspection probe. 63 Fundamental of Robotic Manipulator
  • 64. Palletizing and Depalletizing: Many products are packaged in boxes of regular shape and stacked on standard pallets for shipping. Robots are commonly used to palletize and depalletize boxes because they can be programmed to move through the array of box positions layer after layer. 64 Fundamental of Robotic Manipulator
  • 65. Drilling Hole drilling is a precision machining process. Drilling robots use special drilling end effectors which locate and dock onto the work piece or a fixture. 65 Fundamental of Robotic Manipulator
  • 66. Spot Welding Spot welding is the most common welding application found in the manufacturing field. 66 Fundamental of Robotic Manipulator
  • 67. Fastening Robots are commonly used for applying threaded fasteners in the automobile industry for fastening wheels, in the electronics industry for screwing components to circuit boards and circuit boards into chassis. 67 Fundamental of Robotic Manipulator
  • 68. Paint and Compound Spraying Robots provide a consistency in paint quality and widely used in automobile industry for medium batch production. Painting booths are hazardous because the paint material is often toxic, and flammable. 68 Fundamental of Robotic Manipulator
  • 69. Arc Welding Ship building, aerospace, construction industries are among the many areas of application 69 Fundamental of Robotic Manipulator
  • 70. Robot specification But in addition to classification, there are several additional characteristics : (i)Number of axes (ii)Load carrying capacity (kg) (iii)Maximum speed (mm/sec) (iv)Reach and stroke (mm) (v)Tool orientation (deg) (vi)Precision, accuracy and Repeatability of movement (mm) (viii) Operating environment 70 Fundamental of Robotic Manipulator
  • 71. Number of Axes The industrial robots have got a number of axes about which its various links rotate or translate. the first three axes of the robot called major axes are used to establish the position of the wrist. The remaining axes of the robot are used to establish the orientation of the robots wrist, called minor axes . Thus a six axes robot is a general manipulator which can move its end effector to both an arbitrary location and an arbitrary orientation with in its work volume. 71 Fundamental of Robotic Manipulator
  • 72. Some industrial robots have more than six axes, termed as the redundant axes , which are generally used to avoid certain obstacle in the robots work volume. The mechanism to activate the robot tool (end effector), or the opening and closing of the robots gripper, is not considered as the independent robot axis, as this mechanism (axis) do not contribute to acquire either the position or the orientation of the end effector in robots working space. 72 Fundamental of Robotic Manipulator
  • 73. Load Carrying Capacity: The load carrying capacity is mainly determined by various factors : robot’s size, configuration, type of drive system and the type of application for which it is designed. A very wide range: from few grams to several thousand of kilograms. The maximum load carrying capacity should be specified for the condition that it is in its weakest position. It is the position when the robots arm is at maximum horizontal extension. 73 Fundamental of Robotic Manipulator
  • 74. The specification provided by manipulator manufacturers is actually the gross weight capacity that can be put at the robotic wrist. Thus to use this specification the user must know weight of the end effector. E.g., if the gross load carrying capacity of a robot is 10.0 kg and it’s end effector weigh 3.0 kg, then the net load carrying capacity of the robot would be only 7.0 kg. 74 Fundamental of Robotic Manipulator
  • 75. The maximum tool tip speed of the robots is from a few mm per second to several meters per second. The speed of the robot is measured at robot’s wrist. Thus the highest speeds can be achieved with maximum horizontal extension of arm away from the base of the robot. Also the type of the drive system affects the joint speeds, e.g. the hydraulic robots are having faster joint motions than the electrical drive robots. Maximum Speed of Motion 75 Fundamental of Robotic Manipulator
  • 76. A meaningful measure of the robot speed is the cycle time, which is the time required to perform several periodic motions of robot. As it is desirable for any production operation to minimize the cycle time of task, most of robots have the provision to regulate or adjust the speed. 76 Fundamental of Robotic Manipulator
  • 77. Reach and Stroke: Reach and stroke of the robot are the measure of the work volume of the robot. The horizontal reach: it is the maximum radial distance at which the robotic wrist can be positioned away from the vertical axis about which the robot rotates, or the base of the robot. The horizontal stroke: it is the total radial distance the wrist can move. There is always a certain minimum distance the robot’s wrist will remain away from the base axis. 77 Fundamental of Robotic Manipulator
  • 78. Thus, the horizontal stroke is always less than equal to the horizontal reach. For a cylindrical coordinate robot the horizontal reach is the outer cylinder of the workspace, while the horizontal stroke is the difference between the radii of the concentric outer cylinder and the inner cylinder, as shown in figure 1.10 78 Fundamental of Robotic Manipulator
  • 79. The vertical reach: is the maximum vertical distance above the working surface that can be reached by the robot’s wrist. The vertical stroke: is the total vertical distance that the wrist can move. the vertical stroke is also always less than equal to the vertical reach. articulated robot have full work envelope means stroke equal to reach But necessary to program to avoid collision with itself or work surface. 79 Fundamental of Robotic Manipulator
  • 80. Tool Orientation The three major axes of the robot determine the work volume, while remaining additional axes of the robot determine the orientation of the robot’s end effector. If three independent minor axes are present then the end effector will able to achieve any arbitrary orientation in the three dimensional work volume of the robot. the three axes associated with the wrist are called as yaw- pitch and roll which are used to define the orientation of end effector of robot. 80 Fundamental of Robotic Manipulator
  • 81. Degrees of Freedom Degrees of freedom (DOF) is a term used to describe a robot’s freedom of motion in three dimensional space —specifically, the ability to move forward and backward, up and down, and to the left and to the right. For each degree of freedom, a joint is required. A robot requires six degrees of freedom to be completely versatile. Its movements are clumsier than those of a human hand, which has 22 degrees of freedom 81 Fundamental of Robotic Manipulator
  • 82. For applications that require more freedom, additional degrees can be obtained from the wrist, which gives the end effector its flexibility. The three degrees of freedom in the wrist have names: pitch, yaw,and roll. See Figure 2-11. The pitch, or bend, is the up-and- down movement of the wrist. The yaw is the side-to- side movement, and the roll, or swivel, involves rotation. 82 Fundamental of Robotic Manipulator
  • 83. 83 Fundamental of Robotic Manipulator
  • 84. 1.Wrist roll: it involves the rotation of the wrist mechanism about the arm axis. Wrist roll is also referred to as wrist swivel. 2. Wrist pitch: if the wrist roll is in its center position, the wrist pitch is the up or down rotation of the wrist. also called wrist bend. 3.Wrist yaw: if the wrist roll is in center position of its range, wrist yaw is the right or the left rotation of the wrist. The wrist yaw and pitch definitions are specified w.r.t.the central position of the wrist roll, the rotation of the wrist about the arm axis will change the orientation of the pitch and yaw movements. The robot would have a spherical wrist if the axes used to orient the tool intersect at a common point. 84 Fundamental of Robotic Manipulator
  • 86. To specify tool orientation a mobile tool coordinate frame M={m1,m2,m3} is attached to tool and moves with tool. M3 is aligned with principal axis of tool and pts away from wrist M2 is parallel to line followed by fingertips of tool as it opens or closes. M1 completes right handed tool coordinate frame MBy convention, yaw pitch and roll motions are performed in specific order about set of fixed axis Initially mobile tool frame is coincide with wrist coordinate frame F= {f1,f2,f3} attached at fore arm 1) Yaw motion is performed by rotating tool about wrist axis f1 2) Pitch motion by rotating tool about wrist axis f2 3) Roll motion rotating tool about wrist axis f3 86 Fundamental of Robotic Manipulator
  • 87. 87 Fundamental of Robotic Manipulator
  • 88. 88 Fundamental of Robotic Manipulator
  • 89. 89 Fundamental of Robotic Manipulator
  • 90. Precision, Accuracy and Repeatability of movement The precision of movement is basically a function of three features: special resolution, accuracy, And repeatability These terms are defined for: • the robot's wrist end without any tool attached • for the conditions under which the robot's precision will be at its worst. the robot has least precision of movement with the robot's arm is fully extended 90 Fundamental of Robotic Manipulator
  • 91. The control resolution for a robot is determined by the position control system and the feedback measurement system. It is the controller's ability to divide the total range of movement for the particular joint into individual increments that can be addressed in the controller. (i) Spatial Resolution It is defined as the smallest increment of movement into which the robot can divide its work volume. depends on the system’s control resolution and the robot's mechanical in accuracies. 91 Fundamental of Robotic Manipulator
  • 92. Accuracy is an absolute concept, repeatability is relative. Accuracy relates to the robot's capacity to be programmed to achieve a given target point. The actual programmed point will probably be different from the target point due to limitations of control resolution.92 Fundamental of Robotic Manipulator
  • 93. It is measure of ability of robot to place tool tip at arbitrarily prescribed location in work envelope. Error is half of spatial resolution. Error is worst in outer range of its work volume and better when arm is closer to base. 93 Fundamental of Robotic Manipulator
  • 94. Repeatability: Repeatability is the measure of the ability of the robot to position the tool tip at same position repeatedly. There is always some repeatability error associated because of backlash in gears, flexibility of the mechanical linkages and drive systems. The repeatability errors are very small in magnitude for well designed robotic manipulators. Repeatability and accuracy refer to two different aspects. 94 Fundamental of Robotic Manipulator
  • 95. Repeatability errors form a random variable and constitute a statistical distribution.95 Fundamental of Robotic Manipulator
  • 96. A robot that is repeatable may not be very accurate, and visa versa. Let T be the desired target point to where the robot is commanded to move , but due to limitations on its accuracy, the programmed position becomes point P. The distance between points T and P is robot's accuracy. When, the robot wrist is commanded to the programmed point P again , it does not return to the exact same position. Instead, it returns to position R. The difference between P and R is limitations on the robot's repeatability. The robot will not always return to the same position R on subsequent repetitions of the motion cycle. Instead, it will form a cluster of points on both sides of the position P 96 Fundamental of Robotic Manipulator
  • 97. Precision : It is closely related to repeatability. It is measure of spatial resolution with which tool can be positioned within work envelope. A B If tool tip is positioned at A then next closest position that it moves is B Then distance bet. A and B is precision. Tool tip might be positioned anywhere on 3 dimensional grid of pts within work space. Overall precision is max. distance between neighboring pts in grid97 Fundamental of Robotic Manipulator
  • 98. Cartesian robot: interior grid pt have 8 neighbors in horizontal plane + 9 neighbors in plane above and below For Cartesian robot, Precision is uniform throughout work envelop 98 Fundamental of Robotic Manipulator
  • 99. Robot type Horizontal precision Vertical precision Cartesian Uniform Uniform Cylindrical Decreases radially Uniform Spherical Decreases radially Decreases radially SCARA varies Uniform articulated varies varies 99 Fundamental of Robotic Manipulator