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CHAPTER 4 : MATERIAL TESTING
INTRODUCTION
• Many parts are formed into various shape by
  applying external forces to the workpiece.

• Material Testing is a test done to determine the
  properties of a substance in comparison with a
  standard or specification.
PURPOSE
• To determine quality of material
• To determine mechanical properties such as
  strength, hardness, ductility, toughness, etc.
• To trace defects/ flaws in the materials.
• To evaluate materials potential in certain use.
STRENGTH       HARDNESS    ELASTICITY




PLASTICITY    DUCTILITY    TOUGHNESS




             BRITTLENESS
DEFINITION
                    The strength of the material and of its
 Ductility
                     resistance to scratching and to wear.
                   The ability of a material to have plastic
Plasticity        deformation after applying a tensile load
                                before fracture.
                Tendency of a material to fracture or fail upon
Toughness
                  the application of force, impact, or shock.
                   The ability of a material to return to its
Brittleness         original shape after load is removed.
                 The ability of a material to withstand tensile
Hardness
                            force without fractured.

                The ability of a material to withstand impact
 Strength
                           force without fractured.
                    The ability of a material to deformed
Elasticity      permanently and will not return to its original
                      shape after the load is removed.
DEFINITION
• Tests are carried out to the specimen's failure, in
  order to understand a specimen's structural
  performance or material behaviour under
  different loads.
TYPES OF DESTRUCTIVE TEST
                                  Destructive Test




         Hardness Test                                       Toughness Test




Brinell Test           Brinell Test
                                                     Charpy Test        Izod Test


        Vickers Test                  Shore Test
BRINELL TEST
• Test procedure : Giving a force to a steel ball
  against a test surface.
• Principe to measure hardness by Brinell test;
  i) Thickness of the specimen should be at least 7
  times the depth of penetration of the indenter.
  ii) The location of penetration of the indenter
  should be at least 3 diameters of the indenter
  from the edge of the specimen.
  iii) The test should not exceed 500HB due to the
  indenter can undergoes elastic deformation.
D = steel ball diameter
(mm)
d = indent diameter (mm)
P/F = force (kg)
VICKERS TEST
• Test procedure : Indenting the test surface with
  a pyramid diamond indenter.
d2




  d1

d = d1 + d2
       2



HV = 1.8544 F
       d2
ROCKWELL TEST
• Test procedure : Press indenter onto the
  material surface, first with a minor load and
  then with major load.
  i) A minor load is applied and a zero reference
  position is established
  ii) The major load is applied for a specified time
  period.
  iii) The major load is released leaving the minor
  load applied.
E = a constant depending
on form of indenter        HR = ( E – e )
e = increase in depth of
penetration (mm)
SHORE TEST
• Test procedure : Drop a diamond tipped
  hammer onto the specimen from a certain
  height.
• The hardness is related to the rebound of the
  indenter ( the higher the rebound, the harder the
  material).
Chapter 4   material testing

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Chapter 4 material testing

  • 1. CHAPTER 4 : MATERIAL TESTING
  • 2. INTRODUCTION • Many parts are formed into various shape by applying external forces to the workpiece. • Material Testing is a test done to determine the properties of a substance in comparison with a standard or specification.
  • 3. PURPOSE • To determine quality of material • To determine mechanical properties such as strength, hardness, ductility, toughness, etc. • To trace defects/ flaws in the materials. • To evaluate materials potential in certain use.
  • 4.
  • 5. STRENGTH HARDNESS ELASTICITY PLASTICITY DUCTILITY TOUGHNESS BRITTLENESS
  • 6. DEFINITION The strength of the material and of its Ductility resistance to scratching and to wear. The ability of a material to have plastic Plasticity deformation after applying a tensile load before fracture. Tendency of a material to fracture or fail upon Toughness the application of force, impact, or shock. The ability of a material to return to its Brittleness original shape after load is removed. The ability of a material to withstand tensile Hardness force without fractured. The ability of a material to withstand impact Strength force without fractured. The ability of a material to deformed Elasticity permanently and will not return to its original shape after the load is removed.
  • 7.
  • 8. DEFINITION • Tests are carried out to the specimen's failure, in order to understand a specimen's structural performance or material behaviour under different loads.
  • 9. TYPES OF DESTRUCTIVE TEST Destructive Test Hardness Test Toughness Test Brinell Test Brinell Test Charpy Test Izod Test Vickers Test Shore Test
  • 10. BRINELL TEST • Test procedure : Giving a force to a steel ball against a test surface.
  • 11. • Principe to measure hardness by Brinell test; i) Thickness of the specimen should be at least 7 times the depth of penetration of the indenter. ii) The location of penetration of the indenter should be at least 3 diameters of the indenter from the edge of the specimen. iii) The test should not exceed 500HB due to the indenter can undergoes elastic deformation.
  • 12. D = steel ball diameter (mm) d = indent diameter (mm) P/F = force (kg)
  • 13. VICKERS TEST • Test procedure : Indenting the test surface with a pyramid diamond indenter.
  • 14. d2 d1 d = d1 + d2 2 HV = 1.8544 F d2
  • 15. ROCKWELL TEST • Test procedure : Press indenter onto the material surface, first with a minor load and then with major load. i) A minor load is applied and a zero reference position is established ii) The major load is applied for a specified time period. iii) The major load is released leaving the minor load applied.
  • 16. E = a constant depending on form of indenter HR = ( E – e ) e = increase in depth of penetration (mm)
  • 17. SHORE TEST • Test procedure : Drop a diamond tipped hammer onto the specimen from a certain height. • The hardness is related to the rebound of the indenter ( the higher the rebound, the harder the material).