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1. 20172017
SOLUTIONS
FOR
FOOD
PROCESSING

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Papaya TUTTI – FRUTTI
Tutti-Frutti basically is a confectionery product, is extensively used as an additive in the
preparation of other food products. Papaya based tutti-frutti a preparation comprising of small
flavored papaya cubes has a wide range of established applications as it is incorporated into fruit
bread and is used in manufacture of ice creams, puddings, cakes, biscuits and a variety of sweet
meats, confectionery and other bakery products.
Manufacturing Process: Papaya fruit forms the basic raw material for the proposed product. The
papayas are first washed, cleaned of dirt and grease, then peeled and sliced manually to remove the
seeds and the fibrous material. The next step consists of mechanical cubing. Thereafter the small
fruit cubes are placed in a series of kettles containing hot sugar syrup with added flavours and
preservatives. Heating is done with the help of steam, if necessary. As a result of osmosis, the fruit
pieces absorb the sugar syrup, which is kept hot for a few hours, thereafter the excess sugar
solution is drained off and then recycled tot used again. Finally the product viz. the fruit pieces are
dried in a mechanical cabinet drier under controlled conditions to prevent crystallization of sugar
and packed in polythene pouches, ready for dispatch. The sequence of the unit operations are
illustrated in a flow chart as below.
Flow Chart of PAPAYA TUTTI-FRUITI
Papaya Fruit
Excess Sugar Syrup Drained off
Fruit Pieces
Final Product ready for dispatch
WASHING CLEANING PEELING
MECHINICAL CUBINGSOAKING IN SUGAR SYRUP
Syrup
DRYING

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Puree Processing of ASEPTIC BANANA
BANANASREJECTED FROM
EXPORT PACKING HOUSE
STORAGE
(ROOM TEMPERSTURE)
RIPENING WITH
ETHURNR OXID + N2
FILLING
EMPTY CLUSTERS
(WOODEN CARTES)
ASEPTIC FILLING
DISINTEGRATION
PEELS PEELING
CHLORINATED WATER
(5 TO 10PPM)
WASHING
WATER
ASEPTIC COOLING
200 LIT DRUMS
ASPETIC COOLING
ASCORBIS ACID BATH
0.5 VITAMIN C
REFRIGERANT
(AMMONIA)
ENZYME INACTIVATION STRERILZATION HEAT
PULPING
HEAT
SEEDS + FIBERS DEAREATION VACUMM

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Cultivation & Processing of ASPARAGUS
CULTIVATION:
PROCESSING:
SOWINGBULBS CROP PRODUCTION HARVESTING
BLANCHING WASHING/ ROOT CUTTING PRE CLEANING
BRINING CLEANING STERILIZING
COOLING AND STORAGE

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Individually Quick Frozen IQF
CHECK OPTIMUM MATURITY BY
TENDEROMETER
REMOVING FROM SHELL
1. MINUTE IN BOILING WATER
IQF
DIRECT FILM WARP
LDPE, PP, PET & EVA + WAXED CARTON
HARVESTING
VINING
WINNOWERS
FOR DRYCLEANING
FLOATATION WASHERS
ROTARY BLANCHER
SCREEN WASHERS
FOR FINAL CLEANING
FLUME COOLER
TO LOWER TEMPERATURE
AIR BLAST TUNNEL
FREEAER
PACKAGING
WITH DRY ICE

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Canning of FRUITS AND VIGETABLES
RAW MATERIAL
FRUITS & VEGETABLES
WASHING
PEELING / CUTTING
BLANCHING
FILLING
SEALING
STREILIZING
COOLING
BRINING / SYRUPING
LABELING STORAGE
PREPARATION OF
SYRUP / BRINE
DRYING
WASHING & STEAMING
CAN REFORMING

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Frozen VIGETABLES (IQF)
SLICINGCLEANING WASHING BLANCHING
STORAGE FREEZING (IQF)

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Fruit BARS
SKIMMED MILK POWDER
MALT EXTRACT
FLAVOURS, PRESERVATIONS
& COLOURS
FRESH FRUITS WASHING INSPECTION PEELING
DISINTEGRATION
PULPINGFILTERATIO
N
BLENDING
BOILING
DRYING CUTTING TO SIZE WRAPPING
PACKAGE
DESPATCH

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Concentrate of FRUIT JUICES
Rind 1.5 tons/hour
SERVICE
RAW MATERIAL FRUIT STORAGE
WASHING & BRUSHNING
PRIMARY SECONDARY BRUSHING
SELECTINGSCALDINGPEELINGEXTRACTION
EXTRACTION DEAIRING PASTEURISATION SEPARATION
FILLING COOLING ADD BACK BLENDING CONCENTRATION
N
FREEZING STORAGE
FRESH WATER
SHOWER
SCREENING

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Fruit SNACKS
Special liquid formulation
Small pieces, Seeds
FRUITS (SELECTED)
WATER CLEANING
DISINFECTANT DIP
AND WATERR
WASH
SIZE GRADING
SKIN REMOVAL
(OPTIONAL)
TREATMENT TANK SIEVING CUTTING/SLICING
VACUUM FRYING & DRYING PACKING

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Garlic POWDER
GARLIC BULBS BULB BREAKING CLEANING / ASPIRATION
HAMMER MILLING DRYING (TUNNEL) FLAKING
POWDER PACKING

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Jack Fruit JAM
JACK FRUITS CAREFULL SELECTION
FLAVOURS & PRESERVATIVES
COLOURS
CITRIC ACID
SUGAR
FINAL PRODUCT READY FOR
PACKING AND DESPATCH
REMOVAL OF OUTER RIND
INNER FIBRE AND SEEDS
SHREDDING OF INNER
FRUIT

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Mango PROCESSING
SUGAR
RIPE MANGOES
WASHING
PEELING
SLICING PULPING MIXING PH ADJUSTMENT
FILLINF IN BAGS
SEALING
FREEZING
FROZEN
MANGO SLICES
SIEVING
HOMOGENISING
DRUM DRYING
POWDERING
MANGO CUSTARD
POWDER
VACUUM PUFF
DRYING
SWEETENED MAN
GO POWDER
MIXING
HOMOGENISING
DRUM DRYING
POWDERING
CABINET DRYING
SYRUPING IN
CANS
EXHAUSTIN
G
SEALING
PROCESSING
CANNED MANGO
SLICES

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Mushroom CULTIVATION AND PROCESSING
CULTIVATION
PROCESSING
COMPOST PREPARATION SPAWNING MUSHROOM BUDS
HARVESTING
BLANCHING WASHING EVACUATIONPRE-CLEANING
CUTTING BRINING FILLING CANNING PACKAGING
STERILIZING
COOLING

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Pasteurized FRUIT JUICE PLANT
FRUITS WASHING
STORAGE LINE
CITRUS JUICE EXTRACTION
SORTING
CLARIFICATION
PASTEURIZATION
CLEANING
HOMOGENIZATION
JUICE STORAGE
CITRUS JUICE PRODUCTION
MANGO JUICE
PRODUCTION
CLARIFACTION
CLEANING
HOMOGENIZATION
PASTEURIZATION
JUICE STORAGE
FILLING STATION
OIL SEPARATION
OIL EXPELLER

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Reverse Osmosis R O Plant

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CORES
CORES
Pineapple PROCESSING & CANNING
WASHING
GRADING
PEELING
CRUSHES PEELS
PIECES
SORTING COMPOST
CRUSHER
SLICER
HEATING
SCREW PRESS
ENZYME DOSING
VOLATILE
RECOVERY
CLARIFYER
ENZYMATIC
TREATMENT
STROAGE INTO
TANKS OR
DRUMS
CONCENTRATION
INSPECTION
SPOTTED FRUITS TITBIT CUTTER
CORNER
CAN LOADER
RESIZER
CORER
SYRUP FILLER
SEAMER
PASTEURIZER
COOLER
HOT FILLING
COOLER
FILTRATION
HOT SUGAR
DISSOLVING
MANUAL
FILLING

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Tapioca CHIPS
TAPIOCA TUBERS WASHING PEELING SLICING
BLANCHING
DRYINGFRYING
APPLICATION OF SALT & SPICES
FINAL PRODUCT

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Tomato PASTE
COLLECTION CHARGING WASHING SORTING
CRUSHING CONCENTRATION FILTRATION HOMOGENIZATION
BOTTLING COOLING

20. SOFTMAZ TECHNOLOGIES PVT.LTD.
Plot No. 9, Flat # 3, Priya Colony Meena Sadam,
Kakaguda, Secunderabad - 500 015. Telagana, INDIA.
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