Manufacturing Complete Range Of Pure White Fiber Cotton From Textile Mill Waste

1. PROJECT PREPARED BYPROJECT PREPARED BY
SOHOM CONSULTANCY SERVICESSOHOM CONSULTANCY SERVICES
Phone: +91 33 25350003 & +91 33 25350004 And 09330994115Phone: +91 33 25350003 & +91 33 25350004 And 09330994115
Email : sohomconsultancy@yahoo.co.inEmail : sohomconsultancy@yahoo.co.in
Manufacturing Complete RangeManufacturing Complete Range
Of Pure White Fiber CottonOf Pure White Fiber Cotton
FromFrom
Textile Mill WasteTextile Mill Waste

2. MARKETABLE PRODUCTSMARKETABLE PRODUCTS
Pure White Cotton FiberPure White Cotton Fiber
• Absorbent GradeAbsorbent Grade
• Nonabsorbent GradeNonabsorbent Grade

3. RAW MATERIALS REQUIREDRAW MATERIALS REQUIRED
1.1. Yarn WasteYarn Waste
2.2. Spinning WasteSpinning Waste
3.3. Coloured Hosiery WasteColoured Hosiery Waste
4.4. Coloured Overlock Cutting WasteColoured Overlock Cutting Waste
5.5. Cotton Cut Waste ClipCotton Cut Waste Clip
6.6. Spinning Mill Dropping WasteSpinning Mill Dropping Waste
7.7. Dark Coloured Hosiery ClipDark Coloured Hosiery Clip
8.8. Jeans/Denim WasteJeans/Denim Waste

4. Picture Of Different Raw materialsPicture Of Different Raw materials
100% Cotton Based
Textile Waste Easily
Available In Local Market

5. Yarn Waste From SpinningYarn Waste From Spinning
MillMill

6. Cotton Sliver WasteCotton Sliver Waste

7. Cotton dropping wasteCotton dropping waste

8. Cotton flat wasteCotton flat waste

9. Cotton chindi wasteCotton chindi waste

10. Cotton Blow Room WasteCotton Blow Room Waste

11. Spinning Mixed WasteSpinning Mixed Waste

12. Coloured Hosiery Cutting WasteColoured Hosiery Cutting Waste

13. Colour Over lock CuttingColour Over lock Cutting
WasteWaste

14. Cotton-Cut-Waste-ClipCotton-Cut-Waste-Clip

15. Machine Dropping WasteMachine Dropping Waste

16. Dark Coloured Underwear WasteDark Coloured Underwear Waste

17. Denim Coloured Jeans WasteDenim Coloured Jeans Waste

18. Manufacturing Process Waste to Cotton FiberManufacturing Process Waste to Cotton Fiber
1.1. Opening of Pressed bale.Opening of Pressed bale.
2.2. Manual Cleaning Of Foreign Material.Manual Cleaning Of Foreign Material.
3.3. Air Blowing For Dust Removal.Air Blowing For Dust Removal.
4.4. Loaded in Pressure Kier For Scouring.Loaded in Pressure Kier For Scouring.
5.5. Bleaching Of all Waste to Ultra White.Bleaching Of all Waste to Ultra White.
6.6. Cutting Of Waste material to 1 Sq. Inch.Cutting Of Waste material to 1 Sq. Inch.
7.7. Opening To Semi Fiber Stage.Opening To Semi Fiber Stage.
8.8. Cleaning And Fiber making.Cleaning And Fiber making.
9.9. Pure White Cotton Fiber Bale PressingPure White Cotton Fiber Bale Pressing

19. STEP BY STEPSTEP BY STEP
PRODUCTIONPRODUCTION

20. List of plant & machinesList of plant & machines

21. Air blowing chamberAir blowing chamber

22. Automatic Pressure Kier MachineAutomatic Pressure Kier Machine

23. Ms pressure kier machineMs pressure kier machine

24. Pre Heater MachinePre Heater Machine

25. Inside Preheater machineInside Preheater machine

26. Isothermal Oil HeaterIsothermal Oil Heater

27. Bleaching & washing MachineBleaching & washing Machine

28. Neutralization ChamberNeutralization Chamber

29. Hydroextraction MachineHydroextraction Machine

30. Conveyor dryer MachineConveyor dryer Machine

31. HAG FOR HOT AIR TO DRYERHAG FOR HOT AIR TO DRYER

32. Dryed bleached wasteDryed bleached waste

33. DRYED COTTON CUTTERDRYED COTTON CUTTER

34. CUTTED COTTON OPENERCUTTED COTTON OPENER

35. PURE WHITE COTTON FIBER MAKING MACHINEPURE WHITE COTTON FIBER MAKING MACHINE

36. PURE WHITE COTTON FIBERPURE WHITE COTTON FIBER

37. COTTON FIBER BALE PRESS MACHINECOTTON FIBER BALE PRESS MACHINE

38. Finished product : cottonFinished product : cotton
fiber in pressed balefiber in pressed bale

39. Power requirementPower requirement
FOR 1MT PER DAY PRODUCTION CAPACITY BASED PLANT
MACHINE NAME
NOS. OF MACHINE
REQUIRED
EACH MOTOR
HP
TOTAL MOTOR
HP.
Air Blowing Chamber 1 10 10
Pressure Kier 2 7.5 15
Preheater 2 0 0
Thermal Oil Heater 1 9 9
Bleaching Chamber 1 15 15
Hydroextractor 1 10 10
Conveyor Dryer 1 20 20
Hot Air Generator 1 7.5 7.5
Dryed Cotton Cutter 1 10 10
Cutted Cotton Opener 2 15 30
Fiber Making Machine 6 9.5 57
Bale Press Machine 1 10 10
TOTAL 193.5

40. Water requirementWater requirement
FOR 1MT PER DAY PRODUCTION CAPACITY BASED PLANT
MACHINE NAME TOTAL WATER REQUIREMENT PER DAY IN LTRS
Air Blowing Chamber 0
Pressure Kier 12000
Preheater 0
Thermal Oil Heater 1000
Bleaching Chamber 10000
Hydroextractor 0
Conveyor Dryer 0
Hot Air Generator 0
Dryed Cotton Cutter 0
Cutted Cotton Opener 0
Fiber Making Machine 0
Bale Press Machine 0
Misc. 3000
TOTAL 26000

41. Manpower requirementManpower requirement
FOR 1MT PER DAY PRODUCTION CAPACITY BASED PLANT
MACHINE NAME TOTAL number of manpower required per day
Air Blowing Chamber 0
Pressure Kier 4
Preheater 0
Thermal Oil Heater 0
Bleaching Chamber 4
Hydroextractor 2
Conveyor Dryer 2
Hot Air Generator 0
Dryed Cotton Cutter 1
Cutted Cotton Opener 1
Fiber Making Machine 2
Bale Press Machine 2
Misc. 4
TOTAL 22

42. Building area : working floorBuilding area : working floor
FOR 1MT PER DAY PRODUCTION CAPACITY BASED PLANT
MACHINE NAME area requirement including working space in sq. ft.
Air Blowing Chamber 100
Pressure Kier 1000
Preheater 100
Thermal Oil Heater 600
Bleaching Chamber 500
Hydroextractor 300
Conveyor Dryer 500
Hot Air Generator 100
Dryed Cotton Cutter 200
Cutted Cotton Opener 200
Fiber Making Machine 700
Bale Press Machine 300
Misc. 500
TOTAL 5100

43. Godown spaceGodown space
requirementrequirement
Details Area in Sq. Ft.
Raw Waste Cotton Storage 1000
Finished Cotton Storage 500
Chemical Storage 200
Machine Spares & Maintenance 1000
Total 2700

44. THANKSTHANKS
For more detailsFor more details
please contactplease contact
SOHOM CONSULTANCY SERVICESSOHOM CONSULTANCY SERVICES
Phone: +91 33 25350003 & +91 33 25350004, 09330994115, 09088101811Phone: +91 33 25350003 & +91 33 25350004, 09330994115, 09088101811
Email : sohomconsultancy@yahoo.co.inEmail : sohomconsultancy@yahoo.co.in