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Integrators of Motion Control Solution 
Square Automation
Mr. Sameer Shaikh 
(Partner) 
Dept.: Projects 
7 Years of Experience in Motion 
Controller, PLC Design & Electrical 
control panel commissioning 
Specifically in Motion Control 
Mr. Manoj Sakpal 
(Partner) 
Dept. : Marketing 
7 Years of Experience in Motion 
Controller Specifications, Design & 
Manufacturing of control systems 
Specifically in Motion Control 
• 4 Engineers 
• 2 Technician 
• 1 Design Consultant 
Team 
Square Automation
Square Automation
Square Automation 
Capabilities 
 Motion Controllers Programming (Galil Motion Controller, Parker 
Hannifin) 
 PLC’s Programming including Delta PLC, Allen Bradly, Mitsubishi, 
Omron, Messung & GE Fanuc. 
 Mechanical Design 
 Electrical Wiring Design, Control Cabinet Design & Electrical 
Schematics. 
 Custom software design using VB6 and VB.Net, Labview & SCADA 
Services we Provide 
 Motion Controller & PLC Programming 
 SPM & Lab Testing Equipment Manufacturing 
 Retrofitting of Machinery 
 Consultancy for system integration 
 Software development in VB6, .NET, Labview & SCADA 
 Electrical Control Panel Design & Commissioning
Square Automation 
Our Esteem Clients 
Automotive Printing & 
Packaging 
Research SPM Laser & 
Biomedical 
Overseas 
Tata Johnson 
Control 
Interlable IIT Pawai Suchitra Machines Exceltech Vibration 
masters 
Huf India Indtech IIT Chennai Kedar Engg Sensacore 
Lear Automotive Precision Cutting BARC Machine 
Reconditioners 
FineCut 
Valeo Minda Alligator 
Automation 
Provak Fluro System 
Mutual 
Industries 
Keen Machinery Milman 
Thinfilm 
VI Automation 
Electrical 
Engineers 
ID Technologies Pune University Ador Power 
Fleetguard 
Fliters 
OM Sai 
Packaging 
Tria Global 
SSPPL Thirumala 
Automation 
Pricol India 
Dura Auto India 
Dual Ring India 
Chalam Heat 
Exchanger
Square Automation 
Office Premises 
Office Working Space 1700 Sq.ft
Square Automation
Auto Pin Marking System 
Square Automation
Gear Shifter Endurance Testing 
Square Automation
Gear Shifter Assembly Line 
Square Automation
Gear Shifter Assembly Line (EOL) 
Square Automation
Gear Shifter Assembly Line 
Square Automation
Gear Shifter Assembly Line 
Square Automation
Gear Shifter Assembly Line 
Square Automation
Pick & Place Gantry Robot 
System Specification: 
• Controller - Delta PLC 
• Motor – Panasonic Servo Motor & Stepper Motor 
• Software – Delta Make Touch Screen HMI for Operator interface 
• Application – Pick & Place of Press components 
Square Automation
End of Line Testing 
System Specification: 
• Controller - Delta PLC 
• Software – Delta Make Touch Screen HMI for Operator interface 
• Application – End of Line Testing. 
Square Automation
Recliner Assembly & Testing 
System Specification: 
• Controller – Messung NEXGEN 5000 
• No. Of I/O – 190 / 196 
• Application – TATA Nano Recliner Assembly & Testing 
Square Automation
Ignition Lock Assembly Line Automation 
with Poka Yoke 
System Specification: 
• Controller – Delta PLC 
• Measurement Unit – Load Sensor, Thread Check Sensor 
• Application – Assembly of 4 Wheeler Ignition Lock 
Square Automation
System Specification: 
• Controller – Delta PLC 
• Measurement Unit – Load Sensor, Thread Check Sensor 
• Application – Assembly of 4 Wheeler Ignition Lock 
Square Automation 
Ignition Lock Assembly Line Automation 
with Poka Yoke
Square Automation 
System Specification: 
• Controller – Delta PLC & Galil RIO Controller 
• Measurement Unit – Torque Sensor 
• Application – Final Testing 
• Software – Front Software (VB6) & Excel 
Ignition Lock Assembly Line Automation 
with Poka Yoke
Square Automation 
System Specification: 
• Controller – Siemens PLC 
• Measurement Unit – Load Sensor & Servo Motor 
• Application – Final Testing 
PC Based Gear Testing Machine
Square Automation 
Crimping & Vision Testing System
Square Automation
System Specification: 
• Controller – Delta PLC 
• Stepper Motor 
• Application – Welding Application 
Square Automation 
Welding Automation
System Specification: 
• Controller – Motion Controller from Galil Motion 3 Axis 
• Servo Motor – AC Servo Motor 1.3 & 2.3Nm Servo (TECO) 
• Software – DXF to G Code Interpreter Software 
• Application – Cutting Application 
Square Automation 
Laser Cutting Machine
System Specification: 
• Controller – PC Based Controller 
• Motor – Stepper Motor 
• Software – DXF to G Code Interpreter Software 
• Application – PCB Drilling & Engraving 
Square Automation 
PCB Drilling Machine
Quilt Stitching Machine 
System Specification: 
• Controller – 4 Axis USB Based Motion Controller 
• Motor – Servo Motor & Stepper Motor 
• Software – Quilt Design Software 
• Application – Quilt Stitching Machine 
Square Automation
Plate Bending Machine 
System Specification: 
• Controller – 4 Axis Motion Controller 
• Motor – Servo Motor 
• Software – Visual Basic 6 
• Application – Bending Machine 
Square Automation
Square Automation
Broach Grinding Machine Machine 
System Specification: 
• Controller – PLC Based 
• Motor – Servo Motor 
• Operation – Grinding 
Square Automation
Single Axis Drilling Machine 
System Specification: 
• Controller – PLC Based 
• Motor – Stepper Motor 
• Operation – Drilling 
Square Automation
CNC Servo Engraving Machine 
System Specification: 
• Controller – 4 Axis USB Controller 
• Motor – Servo Motor & Drive (3 nos) 
• Operation – Dia-Mold Engrave 
• Application – Engraving Application 
Square Automation
CNC Stepper Engraving Machine 
System Specification: 
• Controller – 4 Axis USB Controller 
• Motor – Stepper Motor & Drive (3 nos) 
• Operation – Dia-Mold Engrave 
• Application – Engraving Application 
Square Automation
Thada Machine 
System Specification: 
• Controller – Delta PLC DVP14SS 
• Motor – Stepper Motor & Stepper Drive (3 nos) 
• Operation – Delta HMI 
• Application – Cutting Application 
Square Automation
System Specification: 
• Controller – Motion Controller from Galil Motion 4 Axis 
• Motor – AC Servo Motor 1.3 & 2.3Nm with Gearbox (TECO) 
• Servo based linear actuator 
• Application – Ultra Sonic Welding 
Square Automation 
Ultrasonic Welding Machine Automation
System Specification: 
• Controller – Galil Motion Control 
• Motor – AC Servo Motor (Panasonic) 
• Software – Visual Basic 
• Application – Glue Dispensing 
Square Automation 
Glue Dispensing Machine Automation
System Specification: 
• Controller – Delta PLC 
• Motor – AC Servo Motor (Teco Group) 
• Application – Production Line Testing Machine 
Square Automation 
Thread Inspection Machine
Square Automation
Vibration Testing Machine 
System Specification: 
• Data Acquisition Controller – RIO Controller from Galil Motion 
• Measurement Unit – Load Sensor & Force Sensor 
• Software – National Instrument Labview 2010 
• Application – Research on Vibration measurement 
Square Automation
Hot Wire CVD 
System Specification: 
• Data Acquisition Controller – RIO Controller from Galil Motion 
• Measurement Unit – Vacuum Devices 
• Software – Microsoft Visual Basic 
• Application – Research of Material Properties 
Square Automation
System Specification: 
• Controller – Delta PLC 
• Motor – AC Servo Motor (Xinstart) 
• Software – Labview Based Software for data measurement 
• Application – Torque Measurement 
Square Automation 
Torque Testing Machine
System Specification: 
• Controller – Customized Controller 
• Motor – Stepper Motor (Spark Motors) 
• Software – Labview Based Software for data measurement 
• Application – Force Measurement 
Square Automation 
Force Testing Machine
System Specification: 
• Data Acquisition Controller – RIO Controller from Galil Motion 
• Measurement Unit – Keithley Source meter 2400 
• Software – National Instrument Labview 2010 
• Application – Research on Conductivity measurement 
Semiconductor Characteristic Testing 
Square Automation
Semiconductor Characteristic Testing 
System Specification: 
• Data Acquisition Controller – USB6008 from National 
Instruments 
• Measurement Unit – Keithley Source meter 2400 
• Software – Visual Basic 6.0 
• Application – Research on Conductivity measurement 
Square Automation
XY Scanning System 
System Specification: 
• Controller – PLC Controller 
• Motor – Stepper Motor 
• Software – Visual Basic 6.0 
• Application – Research on Spraying & Material Deposition 
Square Automation
Square Automation 
Fully Automatic Thin Film Deposition System
Square Automation 
Automobile Roof fitting Lamp Testing
Square Automation 
Up gradation of Welding Machine Test Bench
Square Automation 
PLC Based Material Deposition Automation
System Specification: 
• Controller – Delta PLC 
• Motor – Stepper Motor (Spark Motors) 
• Application – Table used in Atomic research system 
Square Automation 
PLC Based Oscillating Table System for Atomic Research
Square Automation 
Alternator Testing Rig
Square Automation
Square Automation 
Rotary Engraving Machine
Square Automation 
Box Strapping Machine Automation
Square Automation 
PLC & Motion Control Programming & Installation Services Provided 
i. Automatic Vacuum Forming Machine 
ii. Rotary Blister Packaging Machine 
iii. FFS Machine 
iv. Cut to the Length Machines 
And more…….
Square Automation
Square Automation 
PLC & HMI 
AC & DC Servo Motor Drive 
Stepper Motor & Drive
Square Automation 
Programmable Controller SQ 100 V4
Square Automation 
Programmable Controller SQ 140 V4
Rotary Indexing Table 
System Specification: 
• Controller - PLC 
• Motor – Stepper Motor 
• Application – Key Biting Operation 
Square Automation
Rotary Indexing Table 
System Specification: 
• Controller - PLC 
• Motor – Stepper Motor 
• Application – PCB Drilling Operation 
Square Automation
Rotary Indexing Table 
System Specification: 
• Controller - Micro Controller 
• Motor – Stepper Motor 
• Application – Welding Application 
Square Automation
Rotary Indexing Table 
System Specification: 
• Controller - Motion Controller 
• Software – User Interface Software 
• Application – Inspection Testing 
Square Automation
Rotary Indexing Table 
System Specification: 
• Controller - PLC 
• Motor – Stepper Motor 
• Application – Inspection Testing 
Square Automation 
Old Replaced Unit
Square Automation 
Linear Actuator System
Square Automation 
Precision XY Table
Square Automation 
Rackactuator
Square Automation
Square Automation 
Software Screens
Square Automation
Square Automation 
Control Panel
Square Automation (Pune) 
Survey No. 81/2,NDA Road, First Floor, Behind Ramalex 
Company, Shivane, Pune - 23 
E: square.automation@gmail.com 
W: www.square-automation.webs.com 
Ph: 94225 48391 / 9850 172779 
Square Automation

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Square automation project 11 2014

  • 1. Integrators of Motion Control Solution Square Automation
  • 2. Mr. Sameer Shaikh (Partner) Dept.: Projects 7 Years of Experience in Motion Controller, PLC Design & Electrical control panel commissioning Specifically in Motion Control Mr. Manoj Sakpal (Partner) Dept. : Marketing 7 Years of Experience in Motion Controller Specifications, Design & Manufacturing of control systems Specifically in Motion Control • 4 Engineers • 2 Technician • 1 Design Consultant Team Square Automation
  • 4. Square Automation Capabilities  Motion Controllers Programming (Galil Motion Controller, Parker Hannifin)  PLC’s Programming including Delta PLC, Allen Bradly, Mitsubishi, Omron, Messung & GE Fanuc.  Mechanical Design  Electrical Wiring Design, Control Cabinet Design & Electrical Schematics.  Custom software design using VB6 and VB.Net, Labview & SCADA Services we Provide  Motion Controller & PLC Programming  SPM & Lab Testing Equipment Manufacturing  Retrofitting of Machinery  Consultancy for system integration  Software development in VB6, .NET, Labview & SCADA  Electrical Control Panel Design & Commissioning
  • 5. Square Automation Our Esteem Clients Automotive Printing & Packaging Research SPM Laser & Biomedical Overseas Tata Johnson Control Interlable IIT Pawai Suchitra Machines Exceltech Vibration masters Huf India Indtech IIT Chennai Kedar Engg Sensacore Lear Automotive Precision Cutting BARC Machine Reconditioners FineCut Valeo Minda Alligator Automation Provak Fluro System Mutual Industries Keen Machinery Milman Thinfilm VI Automation Electrical Engineers ID Technologies Pune University Ador Power Fleetguard Fliters OM Sai Packaging Tria Global SSPPL Thirumala Automation Pricol India Dura Auto India Dual Ring India Chalam Heat Exchanger
  • 6. Square Automation Office Premises Office Working Space 1700 Sq.ft
  • 8. Auto Pin Marking System Square Automation
  • 9. Gear Shifter Endurance Testing Square Automation
  • 10. Gear Shifter Assembly Line Square Automation
  • 11. Gear Shifter Assembly Line (EOL) Square Automation
  • 12. Gear Shifter Assembly Line Square Automation
  • 13. Gear Shifter Assembly Line Square Automation
  • 14. Gear Shifter Assembly Line Square Automation
  • 15. Pick & Place Gantry Robot System Specification: • Controller - Delta PLC • Motor – Panasonic Servo Motor & Stepper Motor • Software – Delta Make Touch Screen HMI for Operator interface • Application – Pick & Place of Press components Square Automation
  • 16. End of Line Testing System Specification: • Controller - Delta PLC • Software – Delta Make Touch Screen HMI for Operator interface • Application – End of Line Testing. Square Automation
  • 17. Recliner Assembly & Testing System Specification: • Controller – Messung NEXGEN 5000 • No. Of I/O – 190 / 196 • Application – TATA Nano Recliner Assembly & Testing Square Automation
  • 18. Ignition Lock Assembly Line Automation with Poka Yoke System Specification: • Controller – Delta PLC • Measurement Unit – Load Sensor, Thread Check Sensor • Application – Assembly of 4 Wheeler Ignition Lock Square Automation
  • 19. System Specification: • Controller – Delta PLC • Measurement Unit – Load Sensor, Thread Check Sensor • Application – Assembly of 4 Wheeler Ignition Lock Square Automation Ignition Lock Assembly Line Automation with Poka Yoke
  • 20. Square Automation System Specification: • Controller – Delta PLC & Galil RIO Controller • Measurement Unit – Torque Sensor • Application – Final Testing • Software – Front Software (VB6) & Excel Ignition Lock Assembly Line Automation with Poka Yoke
  • 21. Square Automation System Specification: • Controller – Siemens PLC • Measurement Unit – Load Sensor & Servo Motor • Application – Final Testing PC Based Gear Testing Machine
  • 22. Square Automation Crimping & Vision Testing System
  • 24. System Specification: • Controller – Delta PLC • Stepper Motor • Application – Welding Application Square Automation Welding Automation
  • 25. System Specification: • Controller – Motion Controller from Galil Motion 3 Axis • Servo Motor – AC Servo Motor 1.3 & 2.3Nm Servo (TECO) • Software – DXF to G Code Interpreter Software • Application – Cutting Application Square Automation Laser Cutting Machine
  • 26. System Specification: • Controller – PC Based Controller • Motor – Stepper Motor • Software – DXF to G Code Interpreter Software • Application – PCB Drilling & Engraving Square Automation PCB Drilling Machine
  • 27. Quilt Stitching Machine System Specification: • Controller – 4 Axis USB Based Motion Controller • Motor – Servo Motor & Stepper Motor • Software – Quilt Design Software • Application – Quilt Stitching Machine Square Automation
  • 28. Plate Bending Machine System Specification: • Controller – 4 Axis Motion Controller • Motor – Servo Motor • Software – Visual Basic 6 • Application – Bending Machine Square Automation
  • 30. Broach Grinding Machine Machine System Specification: • Controller – PLC Based • Motor – Servo Motor • Operation – Grinding Square Automation
  • 31. Single Axis Drilling Machine System Specification: • Controller – PLC Based • Motor – Stepper Motor • Operation – Drilling Square Automation
  • 32. CNC Servo Engraving Machine System Specification: • Controller – 4 Axis USB Controller • Motor – Servo Motor & Drive (3 nos) • Operation – Dia-Mold Engrave • Application – Engraving Application Square Automation
  • 33. CNC Stepper Engraving Machine System Specification: • Controller – 4 Axis USB Controller • Motor – Stepper Motor & Drive (3 nos) • Operation – Dia-Mold Engrave • Application – Engraving Application Square Automation
  • 34. Thada Machine System Specification: • Controller – Delta PLC DVP14SS • Motor – Stepper Motor & Stepper Drive (3 nos) • Operation – Delta HMI • Application – Cutting Application Square Automation
  • 35. System Specification: • Controller – Motion Controller from Galil Motion 4 Axis • Motor – AC Servo Motor 1.3 & 2.3Nm with Gearbox (TECO) • Servo based linear actuator • Application – Ultra Sonic Welding Square Automation Ultrasonic Welding Machine Automation
  • 36. System Specification: • Controller – Galil Motion Control • Motor – AC Servo Motor (Panasonic) • Software – Visual Basic • Application – Glue Dispensing Square Automation Glue Dispensing Machine Automation
  • 37. System Specification: • Controller – Delta PLC • Motor – AC Servo Motor (Teco Group) • Application – Production Line Testing Machine Square Automation Thread Inspection Machine
  • 39. Vibration Testing Machine System Specification: • Data Acquisition Controller – RIO Controller from Galil Motion • Measurement Unit – Load Sensor & Force Sensor • Software – National Instrument Labview 2010 • Application – Research on Vibration measurement Square Automation
  • 40. Hot Wire CVD System Specification: • Data Acquisition Controller – RIO Controller from Galil Motion • Measurement Unit – Vacuum Devices • Software – Microsoft Visual Basic • Application – Research of Material Properties Square Automation
  • 41. System Specification: • Controller – Delta PLC • Motor – AC Servo Motor (Xinstart) • Software – Labview Based Software for data measurement • Application – Torque Measurement Square Automation Torque Testing Machine
  • 42. System Specification: • Controller – Customized Controller • Motor – Stepper Motor (Spark Motors) • Software – Labview Based Software for data measurement • Application – Force Measurement Square Automation Force Testing Machine
  • 43. System Specification: • Data Acquisition Controller – RIO Controller from Galil Motion • Measurement Unit – Keithley Source meter 2400 • Software – National Instrument Labview 2010 • Application – Research on Conductivity measurement Semiconductor Characteristic Testing Square Automation
  • 44. Semiconductor Characteristic Testing System Specification: • Data Acquisition Controller – USB6008 from National Instruments • Measurement Unit – Keithley Source meter 2400 • Software – Visual Basic 6.0 • Application – Research on Conductivity measurement Square Automation
  • 45. XY Scanning System System Specification: • Controller – PLC Controller • Motor – Stepper Motor • Software – Visual Basic 6.0 • Application – Research on Spraying & Material Deposition Square Automation
  • 46. Square Automation Fully Automatic Thin Film Deposition System
  • 47. Square Automation Automobile Roof fitting Lamp Testing
  • 48. Square Automation Up gradation of Welding Machine Test Bench
  • 49. Square Automation PLC Based Material Deposition Automation
  • 50. System Specification: • Controller – Delta PLC • Motor – Stepper Motor (Spark Motors) • Application – Table used in Atomic research system Square Automation PLC Based Oscillating Table System for Atomic Research
  • 53. Square Automation Rotary Engraving Machine
  • 54. Square Automation Box Strapping Machine Automation
  • 55. Square Automation PLC & Motion Control Programming & Installation Services Provided i. Automatic Vacuum Forming Machine ii. Rotary Blister Packaging Machine iii. FFS Machine iv. Cut to the Length Machines And more…….
  • 57. Square Automation PLC & HMI AC & DC Servo Motor Drive Stepper Motor & Drive
  • 58. Square Automation Programmable Controller SQ 100 V4
  • 59. Square Automation Programmable Controller SQ 140 V4
  • 60. Rotary Indexing Table System Specification: • Controller - PLC • Motor – Stepper Motor • Application – Key Biting Operation Square Automation
  • 61. Rotary Indexing Table System Specification: • Controller - PLC • Motor – Stepper Motor • Application – PCB Drilling Operation Square Automation
  • 62. Rotary Indexing Table System Specification: • Controller - Micro Controller • Motor – Stepper Motor • Application – Welding Application Square Automation
  • 63. Rotary Indexing Table System Specification: • Controller - Motion Controller • Software – User Interface Software • Application – Inspection Testing Square Automation
  • 64. Rotary Indexing Table System Specification: • Controller - PLC • Motor – Stepper Motor • Application – Inspection Testing Square Automation Old Replaced Unit
  • 65. Square Automation Linear Actuator System
  • 72. Square Automation (Pune) Survey No. 81/2,NDA Road, First Floor, Behind Ramalex Company, Shivane, Pune - 23 E: square.automation@gmail.com W: www.square-automation.webs.com Ph: 94225 48391 / 9850 172779 Square Automation